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Tooling zone

SS20/SS26/SS32/SS32L 70 22 65 ( T01 ~T03 ) (Stroke) (SS32L) 17 65 51 16

51 T01 51 60 29 T02 CNC Precision Automatic 60 60.9 340

(X2 Stroke) (X2 T03 38.5 30.5 SUPER SWISSTURN 238 55 66.1 332 348 45 (Y1 Stroke) (Y1 35 350 38 16 (Z2 Stroke) 35 38 45.5 38

51 14 SS20=368 83 2 38 SS26=369 41.5 SS32 ,SS32L= 3 6 8 Stroke) (Y2

Z1 Stroke 69 2 16 Option 5-φ22 3-φ20 SS20=220 (Double face ) 71 SS26=270 22.5 (Stroke) SS32=320 26 69 26 2 2

Reference position 70

Z1 Stroke Guide-bushing-less 30.5 SS20 =45 SS26 =50 SS32L=70 Appearance

Opposed gang tool combination machine Modular tool zone effectively handles complex parts 580 Ideal for short run or extended production. 2020 1630 1295 1050

2020 170 1000 505 1675

The export of this product is subject to an authorization from the government of the exporting country and/or Japan. Check with the government agency for authorization. The specifications of this catalogue are subject to change without prior notice.

1-9-10, Horidome-cho, Nihonbashi, Chuo-ku, Tokyo, 103-0012, JAPAN 910 Day Hill Road Windsor, CT. 06095 Phone : 03-3808-1172 Phone: (860)687-3400 Facsimile : 03-3808-1175 Fax: (860)687-3401 http://www.remsales.com

CAT.NO.E (H) Highly capable tool zone enables simultaneous machining Wide tooling zone Long stroke rotary guide bushing

Simultaneous operation of main and sub spindle. Y-axis back tool post with cross tool spindle shortens drastically the cycle time ■Back slitting ■Vertical traverse with back endmill ■Back cross drilling and cross tapping ■Deburring of front cross drilled holes

Machining example

Endmill Cycle time reduction /deburr 4’ 7’ 13 φ3 Center Endmill 3’ 12 φ5 Y2 Conventional 105sec Z1 machine …Back combined machining that overlaps SS26/32 85sec Slitting/deburr V-groove V-groove V-groove/deburr (rough) 5’ 8’ 14 10 6 8 4 Drill/deburr 6’ 1’ Z2 φ10

Drill 2’ 2 Center X1 φ6 Eccentric drill 9’ 3 Drill

X2 Eccentric tap 10’ 15 11 9 7 1 5 Cut-off Recess Recess Endmill Facing/turning (finish) Y1

2 3 Highly capable tool zone enables simultaneous machining Wide tooling zone Long stroke rotary guide bushing

Simultaneous operation of main and sub spindle. Y-axis back tool post with cross tool spindle shortens drastically the cycle time ■Back slitting ■Vertical traverse milling with back endmill ■Back cross drilling and cross tapping ■Deburring of front cross drilled holes

Machining example

Endmill Cycle time reduction Drill/deburr 4’ 7’ 13 φ3 Center Endmill 3’ 12 φ5 Y2 Conventional 105sec Z1 machine …Back combined machining that overlaps SS26/32 85sec Slitting/deburr V-groove V-groove V-groove/deburr Turning (rough) 5’ 8’ 14 10 6 8 4 Drill/deburr 6’ 1’ Z2 φ10

Drill 2’ 2 Center X1 φ6 Eccentric drill 9’ 3 Drill

X2 Eccentric tap 10’ 15 11 9 7 1 5 Cut-off Recess Recess Endmill Facing/turning (finish) Y1

2 3 "Extremely Capable" machine excels in controlling costs by "reducing idle time" and "maximizing productivity"

Tools on the rear tool post and back tool post can be freely laid out according to the workpieces.

Modular Tooling A combination of rotary , internal tool holders, and turning tool holders makes flexible layout possible according to the workpieces.

● Cross rotary tools ● Front rotary tools ● Fixed drill holders (double/single) ● Turning holder B1 - B5 Back tool post Rotary tool positions

Rear tool post B3 R1 - R3 B2 Rotary tool positions R1 B1 B4 Highly Efficient Machining R2 Tool spindle (16) ※ R3 Back adapter ■Turning capability equivalent to the "double spindle" ■Cartridge type thick tool spindle provides powerful F1 Drill holder (20) combined machining F2 B5 ※ Double angular ※ spindles F3

Drill holder (20) ※ ※ Double face Tool spindle (16) Drill holder (20) spindles Note 1) Tool spindle (16)

Note 2) Note 1)

※Optional Note 1) 16: AR16 20: AR20 collet Front tool post Drill holder (22)※ Note 2) 22: Shank diameter 22 (AR16 collet) Note 2) 20: Shank diameter 20 (AR16 collet) ●F1, F2 Tool spindle (16), 2 pieces ●F3 Note 1) Rear tool post Wide Tooling Zone Long Stroke Rotary Guide Bushing Tool spindle (20), 1 piece Double-drill holder (optional) ●5-turning tool holder ■Easy tooling setup ■SS20: 220 mm SS26: 270 mm SS32: 320 mm Single-drill holder ■Easy front discharge of ■Guide bushing adapter: Front installation Turning even long workpieces tool holder ■Easy chip disposal ■Guide bushing clearance: Front adjustment 340

Standard tooling specifications Tooling accessories stroke) (X2 Tool post Name Quantity Main spindle Back spindle Rotary 350 Tool spindle (16) 2 collet collet chuck guide bushing 2601-1192 2621-1147 (Z2 stroke) Front tool post Tool spindle (20) 1 SS20 (S20) (S20) (Z1 stroke) 5-turning tool holder 1 SS26 2601-1196 2621-1196 220/270/320 Tool spindle (16) 3 (S25) (S25) (SS20/SS26/SS32) Double-drill holder 2 SS32 2621-6216 Rear tool post 2601-5216 (BS32) Single-drill holder 1 (BS32) Turning tool holder 2 SS32L - (Z1 stroke) Tool spindle (16) 3 Back tool post Main spindle, back spindle adapter: Standard 45/50/70 Back adapter 2 Rotary guide bushing: Optional (SS20/SS26/SS32L)

4 5 "Extremely Capable" machine excels in controlling costs by "reducing idle time" and "maximizing productivity"

Tools on the rear tool post and back tool post can be freely laid out according to the workpieces.

Modular Tooling A combination of rotary tools, internal tool holders, and turning tool holders makes flexible layout possible according to the workpieces.

● Cross rotary tools ● Front rotary tools ● Fixed drill holders (double/single) ● Turning holder B1 - B5 Back tool post Rotary tool positions

Rear tool post B3 R1 - R3 B2 Rotary tool positions R1 B1 B4 Highly Efficient Machining R2 Tool spindle (16) ※ R3 Back adapter ■Turning capability equivalent to the "double spindle" ■Cartridge type thick tool spindle provides powerful F1 Drill holder (20) combined machining F2 B5 ※ Double angular ※ spindles F3

Drill holder (20) ※ ※ Double face Tool spindle (16) Drill holder (20) spindles Note 1) Tool spindle (16)

Note 2) Note 1)

※Optional Note 1) 16: AR16 collet 20: AR20 collet Front tool post Drill holder (22)※ Note 2) 22: Shank diameter 22 (AR16 collet) Note 2) 20: Shank diameter 20 (AR16 collet) ●F1, F2 Tool spindle (16), 2 pieces ●F3 Note 1) Rear tool post Wide Tooling Zone Long Stroke Rotary Guide Bushing Tool spindle (20), 1 piece Double-drill holder (optional) ●5-turning tool holder ■Easy tooling setup ■SS20: 220 mm SS26: 270 mm SS32: 320 mm Single-drill holder ■Easy front discharge of ■Guide bushing adapter: Front installation Turning even long workpieces tool holder ■Easy chip disposal ■Guide bushing clearance: Front adjustment 340

Standard tooling specifications Tooling accessories stroke) (X2 Tool post Name Quantity Main spindle Back spindle Rotary 350 Tool spindle (16) 2 collet chuck collet chuck guide bushing 2601-1192 2621-1147 (Z2 stroke) Front tool post Tool spindle (20) 1 SS20 (S20) (S20) (Z1 stroke) 5-turning tool holder 1 SS26 2601-1196 2621-1196 220/270/320 Tool spindle (16) 3 (S25) (S25) (SS20/SS26/SS32) Double-drill holder 2 SS32 2621-6216 Rear tool post 2601-5216 (BS32) Single-drill holder 1 (BS32) Turning tool holder 2 SS32L - (Z1 stroke) Tool spindle (16) 3 Back tool post Main spindle, back spindle adapter: Standard 45/50/70 Back adapter 2 Rotary guide bushing: Optional (SS20/SS26/SS32L)

4 5 Standard Machine Specifications Simultaneous Machining Guide bushing type or guide-bushing-less type Name SS20 SS26 SS32 SS32L Working barstock diameter φ3 to φ20 mm φ8 to φ26 mm φ8 to φ32 mm Shortens Cycle Time selectable according to the workpiece SS20 & SS26 220 mm (rotary guide bushing)※ 270 mm (rotary guide bushing)※ 320 mm (rotary guide bushing)※ N/A Max. workpiece length ■Back spindle and dedicated back tool post ■Possible to switch between the guide bushing type 45 mm (Guide-bushing-less type)※ 50 mm (Guide-bushing-less type)※ N/A 70 mm (Guide-bushing-less) Main spindle max. drilling dia. φ10 mm φ12 mm φ10 mm enable a front and back complete overlapped and guide-bushing-less type so the most suitable Main spindle max. tapping dia. M10 Machining range & machining. operation for the workpiece length can be chosen. Back spindle max. chucking dia. φ20 mm φ26 mm φ32 mm capacity ■The spindle without a guide bushing does not require Back spindle max. drilling dia. φ10 mm ground bars, enabling high speed and high precision Back spindle max. tapping dia. M8 when machining cold drawn bars. (When the Tool spindle max. drilling dia. φ8 mm Tool spindle max. tapping dia. M6 guide-bushless kit is attached, machining capabilities Tool spindle max. slitting cutter dia. φ45 depends on the material and the conditions of cutting.) Main spindle speed 200 to 10,000 min-1 200 to 8,000 min-1 Back spindle speed 200 to 10,000 min-1 200 to 8,000 min-1 Extended Unmanned Operation Rotary guide bushing speed* 200 to 8,000 min-1 -1 ■Large capacity chip pan in wide tooling zone Tool spindle speed 200 to 5,000 min Total number of tools 24 (standard) enables a long time unmanned operation. Machine Capability Tool size 16 mm × 16 mm × 100 mm Rapid traverse rate 32 m/min (Z1,Z2,X2) 24 m/min (X1,Y1,Y2) Controllable axes 7 (including C1 axis) Optimize Programs with SS Abile Software (optional) Main spindle function C1 axis A program of optimum tooling and cycle time for Tooling 3D simulation Main spindle 2.2/3.7 kW 3.7/5.5 kW multiple-path and multiple-spindle controls of even Back spindle 2.2/3.7 kW complicated shape can be easily created. Tool spindle 1.0 kW Anyone can create a high grade and standardized Motors Rotary guide bushing 1.1 kW / 3.7 kW program for high precision sophisticated workpieces X1, X2, Z1, Z2, Y2 0.75 kW (Y1: 1.0 kW) based on TSUGAMI's machining know-how (including Coolant pump 0.39/0.62 kW (50/60 Hz) machining processes and cutting conditions), taking the Lubricating oil pump 3 W Net weight 3,400 kg best matching of machine and software into account. 3D simulation can check the main spindle and back spindle machining at any angle. Power source requirement 18 kVA 19 kVA Power suppy and Air pressure 0.4 MPa or higher Options others Air discarge rate 40 NL/min Name Name Coolant tank capacity 200 L Rotary guide bushing Work catcher Width x Depth x Height 2,020 × 1,675 × 2,020 Guide bushing Rotary guide bushing adapter Workpiece discharge Work conveyor ※Optional Note 1: The machining capacity given above may vary depending on the material to be cut or machining conditions. (Numeric values given above are for S45C) Guide-bushing-less kit (SS20/SS26) system Front discharge unit Note 2: When the guide-bushless kit is attached, machining capabilities depends on the material and the conditions of cutting. Back spindle C axis Rear discharge unit Back spindle 15° indexing Chip disposal Chip conveyor Tool spindle (16) Operation support Tool automatic setting Tool spindle (20) function Tool setting gauge High function Double angular spindles Tap breakage detecter system Machine management Double face spindles & monitoring function Signal indicator Standard NC Specifications Back tool spindle Main spindle adapter Tooling parts Name SS20 SS26 SS32 SS32L Back adapter Back spindle adapter Bar feeder interface Internal work light NC unit FANUC 32i-B Safety and others High pressure pump 750W Automatic fire extinguisher Controllable axes 7 axes (including C1 axis) Coolant system M code oil blow Axis name X1, Z1, Y1, X2, Z2, Y2, C1 Least input increment 0.001 mm (diametral designation for X1, X2 axes) NC Functions Least command increment X1, X2: 0.0005 mm Other axes: 0.001 mm Name Name Maximum programmable value ・±8 digits Chasing function Standard HRV control Standard Interpolation function Linear/circular Continuous thread cutting Standard Combined canned cycle Standard Rapid traverse rate 32 m/min (X1, Y1, Y2: 24 m/min) Manual pulse generator Standard Extended program editing Standard Cutting feedrate 1 - 6,000 mm/min Memory card I/O interface Standard Polar coordinate interpolation Optional Feedrate override 0 - 150%, 10% step RS232C I/O interface Optional Cylindrical interpolation Optional Dwell G04, 0 - 99999.99 Background editing Standard Direct drawing dimension programming Optional Absolute/incremental command X, Z, Y, C: Absolute U, W, V, H: Incremental Run time and parts number display Standard Inch/metric selection Optional Tool offset value ±6 digits Custom macro Standard Drilling canned cycle Standard Number of tool offsets 99 Constant surface speed control Standard Rigid tap (main and back) Standard LCD/MDI 10.4” color LCD Synchronous control (rotation/phase) Standard Rigid tap (cross, back tool) Optional Part program storage capacity 64 kbyte (equivalent to 80 m punch tape) Tool geometry/wear compensation Standard Cut-off detection (differential rate) Standard Number of registrable programs 63 Programmable data input Standard Spindle speed fluctuation detection Standard Miscellaneous function Main: M5 digits Back: M3 digits Chamfering and corner R Standard Abnormal load detection Optional Spindle function S5 digits Tool nose radius compensation Standard Tool function T4 digits

6 7 Standard Machine Specifications Simultaneous Machining Guide bushing type or guide-bushing-less type Name SS20 SS26 SS32 SS32L Working barstock diameter φ3 to φ20 mm φ8 to φ26 mm φ8 to φ32 mm Shortens Cycle Time selectable according to the workpiece SS20 & SS26 220 mm (rotary guide bushing)※ 270 mm (rotary guide bushing)※ 320 mm (rotary guide bushing)※ N/A Max. workpiece length ■Back spindle and dedicated back tool post ■Possible to switch between the guide bushing type 45 mm (Guide-bushing-less type)※ 50 mm (Guide-bushing-less type)※ N/A 70 mm (Guide-bushing-less) Main spindle max. drilling dia. φ10 mm φ12 mm φ10 mm enable a front and back complete overlapped and guide-bushing-less type so the most suitable Main spindle max. tapping dia. M10 Machining range & machining. operation for the workpiece length can be chosen. Back spindle max. chucking dia. φ20 mm φ26 mm φ32 mm capacity ■The spindle without a guide bushing does not require Back spindle max. drilling dia. φ10 mm ground bars, enabling high speed and high precision Back spindle max. tapping dia. M8 when machining cold drawn bars. (When the Tool spindle max. drilling dia. φ8 mm Tool spindle max. tapping dia. M6 guide-bushless kit is attached, machining capabilities Tool spindle max. slitting cutter dia. φ45 depends on the material and the conditions of cutting.) Main spindle speed 200 to 10,000 min-1 200 to 8,000 min-1 Back spindle speed 200 to 10,000 min-1 200 to 8,000 min-1 Extended Unmanned Operation Rotary guide bushing speed* 200 to 8,000 min-1 -1 ■Large capacity chip pan in wide tooling zone Tool spindle speed 200 to 5,000 min Total number of tools 24 (standard) enables a long time unmanned operation. Machine Capability Tool size 16 mm × 16 mm × 100 mm Rapid traverse rate 32 m/min (Z1,Z2,X2) 24 m/min (X1,Y1,Y2) Controllable axes 7 (including C1 axis) Optimize Programs with SS Abile Software (optional) Main spindle indexing function C1 axis A program of optimum tooling and cycle time for Tooling 3D simulation Main spindle 2.2/3.7 kW 3.7/5.5 kW multiple-path and multiple-spindle controls of even Back spindle 2.2/3.7 kW complicated shape can be easily created. Tool spindle 1.0 kW Anyone can create a high grade and standardized Motors Rotary guide bushing 1.1 kW / 3.7 kW program for high precision sophisticated workpieces X1, X2, Z1, Z2, Y2 0.75 kW (Y1: 1.0 kW) based on TSUGAMI's machining know-how (including Coolant pump 0.39/0.62 kW (50/60 Hz) machining processes and cutting conditions), taking the Lubricating oil pump 3 W Net weight 3,400 kg best matching of machine and software into account. 3D simulation can check the main spindle and back spindle machining at any angle. Power source requirement 18 kVA 19 kVA Power suppy and Air pressure 0.4 MPa or higher Options others Air discarge rate 40 NL/min Name Name Coolant tank capacity 200 L Rotary guide bushing Work catcher Width x Depth x Height 2,020 × 1,675 × 2,020 Guide bushing Rotary guide bushing adapter Workpiece discharge Work conveyor ※Optional Note 1: The machining capacity given above may vary depending on the material to be cut or machining conditions. (Numeric values given above are for S45C) Guide-bushing-less kit (SS20/SS26) system Front discharge unit Note 2: When the guide-bushless kit is attached, machining capabilities depends on the material and the conditions of cutting. Back spindle C axis Rear discharge unit Back spindle 15° indexing Chip disposal Chip conveyor Tool spindle (16) Operation support Tool automatic setting Tool spindle (20) function Tool setting gauge High function Double angular spindles Tap breakage detecter system Machine management Double face spindles & monitoring function Signal indicator Standard NC Specifications Back tool spindle Main spindle adapter Tooling parts Name SS20 SS26 SS32 SS32L Back adapter Back spindle adapter Bar feeder interface Internal work light NC unit FANUC 32i-B Safety and others High pressure pump 750W Automatic fire extinguisher Controllable axes 7 axes (including C1 axis) Coolant system M code oil blow Axis name X1, Z1, Y1, X2, Z2, Y2, C1 Least input increment 0.001 mm (diametral designation for X1, X2 axes) NC Functions Least command increment X1, X2: 0.0005 mm Other axes: 0.001 mm Name Name Maximum programmable value ・±8 digits Chasing function Standard HRV control Standard Interpolation function Linear/circular Continuous thread cutting Standard Combined canned cycle Standard Rapid traverse rate 32 m/min (X1, Y1, Y2: 24 m/min) Manual pulse generator Standard Extended program editing Standard Cutting feedrate 1 - 6,000 mm/min Memory card I/O interface Standard Polar coordinate interpolation Optional Feedrate override 0 - 150%, 10% step RS232C I/O interface Optional Cylindrical interpolation Optional Dwell G04, 0 - 99999.99 Background editing Standard Direct drawing dimension programming Optional Absolute/incremental command X, Z, Y, C: Absolute U, W, V, H: Incremental Run time and parts number display Standard Inch/metric selection Optional Tool offset value ±6 digits Custom macro Standard Drilling canned cycle Standard Number of tool offsets 99 Constant surface speed control Standard Rigid tap (main and back) Standard LCD/MDI 10.4” color LCD Synchronous control (rotation/phase) Standard Rigid tap (cross, back tool) Optional Part program storage capacity 64 kbyte (equivalent to 80 m punch tape) Tool geometry/wear compensation Standard Cut-off detection (differential rate) Standard Number of registrable programs 63 Programmable data input Standard Spindle speed fluctuation detection Standard Miscellaneous function Main: M5 digits Back: M3 digits Chamfering and corner R Standard Abnormal load detection Optional Spindle function S5 digits Tool nose radius compensation Standard Tool function T4 digits

6 7 Tooling zone

SS20/SS26/SS32/SS32L 70 22 65 ( T01 ~T03 ) (Stroke) (SS32L) 17 65 51 16

51 T01 51 60 29 T02 CNC Precision Automatic Lathe 60 60.9 340

(X2 Stroke) (X2 T03 38.5 30.5 SUPER SWISSTURN 238 55 66.1 332 348 45 (Y1 Stroke) (Y1 35 350 38 16 (Z2 Stroke) 35 38 45.5 38

51 14 SS20=368 83 2 38 SS26=369 41.5 SS32 ,SS32L= 3 6 8 Stroke) (Y2

Z1 Stroke 69 2 16 Option 5-φ22 3-φ20 SS20=220 (Double face spindle) 71 SS26=270 22.5 (Stroke) SS32=320 26 69 26 2 2

Reference tool position 70

Z1 Stroke Guide-bushing-less 30.5 SS20 =45 SS26 =50 SS32L=70 Appearance

Opposed gang tool combination machine Modular tool zone effectively handles complex parts 580 Ideal for short run or extended production. 2020 1630 1295 1050

2020 170 1000 505 1675

The export of this product is subject to an authorization from the government of the exporting country and/or Japan. Check with the government agency for authorization. The specifications of this catalogue are subject to change without prior notice.

1-9-10, Horidome-cho, Nihonbashi, Chuo-ku, Tokyo, 103-0012, JAPAN 910 Day Hill Road Windsor, CT. 06095 Phone : 03-3808-1172 Phone: (860)687-3400 Facsimile : 03-3808-1175 Fax: (860)687-3401 http://www.remsales.com

CAT.NO.E (H)