ACCURACY. SPEED. RIGIDITY. World’S #1 Builder of Small Part Turning Solutions a Legacy of Innovation

Total Page:16

File Type:pdf, Size:1020Kb

ACCURACY. SPEED. RIGIDITY. World’S #1 Builder of Small Part Turning Solutions a Legacy of Innovation CORPORATE PROFILE ACCURACY. SPEED. RIGIDITY. World’s #1 Builder of Small Part Turning Solutions A Legacy of Innovation Development of block gauge was initiated at Honjo Ohiracho, Tokyo. 1923 Tsugami Mfg., Co., Ltd was 1937 established in Nagaoka. Production #1 Swiss-Style Builder in the WORLD of block gauges begins. L-type thread milling machine, Model TSUGAMI is recognized worldwide for superior precision machine tools specializing in T-TML500, was introduced into the market. 1939 manufacturing small parts. CNC Automatic Lathes, including Opposed Gang Tool Lathes, Production of grinding, thread rolling, Gang/Turret Lathes, Multifunction Machines, and Horizontal Machining Centers are the core 1937 and sewing machines begins. products imported by Rem Sales. These high-precision machine tools are used to make small The 14th Okochi Memorial Production parts up to 38 mm in diameter for the medical, aerospace, defense, and automotive industries. Prize was awarded to Tsugami for their 1968 development of thread rolling technology. The 2nd Okoshi Memorial Prize was 1970 awarded to Tsugami for development of their gear grinding machine. Gang tool type automatic lathe, model VCL w/ threading function, was 1973 Corporate Headquarters Located in Tokyo, Japan introduced into the market. “SwissPro for Windows” was developed. 1990 Tsugami‘s CNC programming software included with each machine at no extra cost. Tsugami patents first “spindle within a spindle” design. 1991 “Chucker convertible” Swiss machines 1995 B012 & B018 were developed. Tsugami develops first subside Y-axis machine. 1996 Precision Tsugami China 2003 (PTC) is established. Nagaoka Factory Niigata Factory Tsugami’s first Swissturn with automatic tool changer, the TMU1, is introduced. 2004 Rem Sales patents thread 2005 whirling cutter body. Tsugami develops servo-driven guide bushing. 2006 “SwissPro for Windows” is upgraded to “Abile 2008 Software.” The software remains included with each machine at no extra cost. Tsugami develops a full 5-axis 20 mm Swissturn (SS207-5AX). 2008 Tsugami develops full 5-axis 32 mm 2013 Swissturn (SS327-5AX). Takami Factory Precision Tsugami China Factory Rem Sales introduces the LaserSwiss; a 6-axis Swissturn integrated with 2014 a 400W laser cutting system. For more information, visit www.remsales.com. Capability. Flexibility. Reliability. Rem Sales is the Exclusive Source for Engineering Precision Tsugami Machine Tools in North America Tsugami/Rem Sales engineers are recognized industry wide as the acknowledged experts in manufacturing small parts. With over 300 staff years of experience, Tsugami is a 29% stakeholder of Rem Sales – Partners for life! our engineers relish the challenge of helping you Tsugami/Rem Sales provides machine tools and engineering expertise through utilize Tsugami’s wide range of CNC Machine Tools an extensive network of authorized distributors and technical centers. We to produce superior parts, faster and for less. offer technical support and customer service throughout North America. Our Rem Sales engineers show you how easy it is to distributors’ trained service personnel provide technical support throughout the make small parts, profitably, and will work with you long lifecycle of our Tsugami machine tools, and work hand-in-hand with Tsugami/ every step of the way. We’ll help you produce your Rem Sales engineers to deliver commonsense solutions to everyday problems. part to print, optimize your cycle time and pick the right machine and accessories for your budget. Rem Sales Technical Centers Demonstrations, training, and turnkeys are available at all technical centers. Service Keep your Tsugami CNC Machine Tools optimized WINDSOR, CT - CORPORATE HEADQUARTERS with the support of our authorized Tsugami/ Rem Sales distributors and factory trained service 910 Day Hill Road | Windsor, CT 06095 technicians. In addition to prompt service, our technicians also perform preventive maintenance services to ensure your Tsugami CNC Machine Tools exceed your productivity requirements. ROSELLE, IL 68 Congress Circle West | Roselle, IL 60172 Training Rem Sales offers training classes to new and existing customers. Our operator training seminars are designed to help you maximize your investment in a Tsugami CNC Machine Tool. In addition to operator training, we offer preventative maintenance training classes to FULLERTON, CA keep your Tsugami a peak performance. Training is 1521 E Orangethorpe Ave, Suite E scheduled throughout the year at various locations. Fullerton, CA 92831 Visit www.remsales.com for more information. Some of Our Most Popular Models Some of Our Most Popular Models 3-12 mm Ф Capacity Machines 32 mm Ф Capacity Machines P03 B0125 B0126 B0325 B0326 SS32 SS327-5AX 20-26 mm Ф Capacity Machines 38+ mm Ф Capacity Machines B0205 B0206 S205 S206 B0385 B0385L B038T TMU1R Machining Centers and Large Capacity CNC Lathes SS20 SS20M-5AX SS207-5AX BH20 VA2 VA3 M08SY C300H-XZ BW209Z SS26 Unlock The Machining Potential Of Tsugami Machining Solutions Since 1941 Our sister company, Innovative Morris Group, Inc. is a third generation, family owned and operated business Machinery Group (IMG), integrates that supplies CNC machine tools, tooling, accessories and related technology Tsugami machines with robotics, laser to manufacturers. cutting systems, loaders, unloaders and custom tooling & accessories. Tsugami/Rem Sales is one of 14 independently operated Morris Group, Inc. business units servicing the North American markets. Morris distributor divisions serve customers in the eastern half of the United States and collectively form one of the largest machine tool distribution networks in North America. Founded in 1941, Morris Group, Inc. is distinguished by its reputation for excellent customer service, longtime partnerships with leading builders, and financial strength. IMG specializes in integrating robotic and mechanical loading and unloading systems so you can machine nontraditional Swiss parts within a small footprint. Together we have teamed up to bring you the world’s leading LaserSwiss machine! Our Success Stories Our Success Stories “Service and support are ready to help and “The support from Rem Sales is second to hands on. We enjoyed working with the none. Service and Applications have helped entire team. Tsugamis are great machines us maximize our Tsugami’s potential.” for their price, and deserve a lot of praise.” -Max Dubois, CNC Programming Manager, -Patricia Hirsch, Owner, EPTAM Plastics Honor Med Maskiner Corp. “Our daily production is up almost 300%, “I’ve seen the innovations that Tsugami/ and the machine accuracy has attributed Rem Sales offers and I have never seen a to a scrap rate reduction by about half.” challenge the team was unable to overcome.” -Brian Nix, President, -Matt Bartlett, Engineer, Nix Manufacturing Spirol International Corporation “Our local distributor and Rem Sales have been second to none at their sales, service and applications support. Our regional sales manager “We chose Tsugami based on the from Rem Sales stops in on a regular basis price, features of the machine and along with the team from our local distributor to service support of Rem Sales.” make sure that jobs are running smoothly.” -Paul Redante, Owner, D&R Machine Company -Rob Redden, Sales Engineering Manager, MultiSource Manufacturing, LLC Our Distribution Network Where superior equipment, engineering, sales and service come together in local support of you! WA SH ING TON E L a k e S MAIN MINN ESOTA u p e r i o r M ONTAN A NORTH DAKOTA M I ONT C L VERM E OREG a k PS HIR H e O HAM N NEW I H ETT S G u CHUS r SSA A o i o MA n r n n t a a N O e k g a K L R i SOUTH DAKOTA YO N h SC ONS I EW WI c N D i DE ISLAN M O I RH D A H O e e ICUT k i r ECT a NN E CO L WYOMIN e k G a L Y RSE A IA JE IOW VAN NE W SYL PENN NEBR ASK A INO IS ILL IO E NE OH WAR VADA DELA INDIAN A T AN D WE S DC RYL NI A MA VIRGI CAL INI A IFORN VIRG IA UTAH MIS SOUR I CO LORA DO KAN SAS Y KE NTUC K AR NORTH A IZ ON ROL IN A EE CA TE NNE SS OKL AHOM A KAN SAS AR SOUTH A ROLIN NE W M EX IC CA O A A GE ORGI ALA BAM I MISSISSIPP TEX AS LOUI SIAN A DA FL OR I For more information, visit www.remsales.com. 910 Day Hill Rd | Windsor, CT 06095 866.224.8576 | [email protected].
Recommended publications
  • Manufacturing Processes
    Module 1 Classification of Metal Removal Processes and Machine tools Version 2 ME IIT, Kharagpur Lesson 2 Basic working principle, configuration, specification and classification of machine tools Version 2 ME IIT, Kharagpur Instructional Objectives At the end of this lesson, the students should be able to : (a) Describe the basic functional principles of machine tools (i) Illustrate the concept of Generatrix and Directrix (ii) Demonstrate Tool – work motions (iii) Give idea about machine tool drives (b) Show configuration of basic machine tools and state their uses (c) Give examples of machine tools - specification (d) Classify machine tools broadly. Basic functional principles of machine tool operations Machine Tools produce desired geometrical surfaces on solid bodies (preformed blanks) and for that they are basically comprised of; • Devices for firmly holding the tool and work • Drives for providing power and motions to the tool and work • Kinematic system to transmit motion and power from the sources to the tool-work • Automation and control systems • Structural body to support and accommodate those systems with sufficient strength and rigidity. For material removal by machining, the work and the tool need relative movements and those motions and required power are derived from the power source(s) and transmitted through the kinematic system(s) comprised of a number and type of mechanisms. (i) Concept of Generatrix and Directrix • Generation of flat surface The principle is shown in Fig. 2.1 where on a flat plain a straight line called Generatrix (G) is traversed in a perpendicular direction called Directrix (D) resulting a flat surface. • Generation of cylindrical surfaces The principles of production of various cylindrical surfaces (of revolution) are shown in Fig.
    [Show full text]
  • Sliding Headstock Type CNC Automatic Lathe
    Sliding Headstock Type CNC Automatic Lathe Introducing Citizen's newest development, the D25, equipped with The large number of tools, for both main and sub spindle, provides double gang tool posts and B axis (Type VIII). The double gang lay- cost effective production of complex workpieces. out enables short cycle times for high productivity at low part cost. • Next generation CNC system with touch screen and qwerty keyboard. Easy set up with on screen graphical prompts. 3 × Y axis, 3 × Z axis • B axis (Type VIII) for front-back machining • Independent adjustable angle rotary tools to sub spindle • Power and speed: 5.5 kW and 10,000 rpm • With/without guide bushing – switchable operation 02 Cincom D25 Axis Structure and Tool Layout Z2 axis to second gang for opposed balance cutting to rst gang equipped with adjustable rotary tool for face, radial or angle ma- and for simultaneous rough and nish machining. Back tool post chining. B axis is on the rst gang for complex machining on main (Y3 axis) accepts radial or face modular xed/rotary tools and is and sub spindles. Y2 Front Spindle Z2 Z1 X2 Gang tool post No.2 Y1 Y3 X1 Back tool post B1 Gang tool post No.1 Opposite tool post X3 Z3 Back Spindle Tooling Code Description DTF116 4 Tools (5/8" sq./ cut-off: ¾" sq.) Turning holder DTF216 3 Tools (5/8" sq.) Sleeve holder DDF101 4 Front + 7 Back (1" dia.) 3 Modular stations U31B(S4) 1 Adjustable rotary tool (0-90 deg.: option) is available Gang rotary tool on the top postion 4 × double ended spindles, rotary tools U32B(S3) B-axis (0-135 deg.) Back rotary tool U151B(S5) 4 Modular stations Opposite tool post U120B 2 Fixed tools (¾" dia.) B Axis 4 × double ended spindles, 0-135 deg, usable for both main and sub spindles.
    [Show full text]
  • Russian Precision Metal-Cutting Machines
    SREDNEVOLGSKY STANKOZAVOD LTD. FEDERAL STATE UNITARY ENTERPRISE FEDERAL RESEARCH AND PRODUCTION CENTER «PA «START» named after M.V.PROTSENKO» HIGH-QUALITY SOLUTIONS IN THE FIELD OF METAL- WORKING RUSSIAN PRECISION METAL-CUTTING MACHINES www.svsz.ru www.startatom.ru SREDNEVOLGSKY STANKOZAVOD LTD. TECHNOLOGICAL CAPABILITIES OF SREDNEVOLGSKY STANKOZAVOD LTD. The Srednevolgsky stankozavod Ltd. was established in 1876. It is one of the oldest machine building enterprises, not only in Russia, but also in the world. During more than 100 years the plant has produced more than half a million of lathes. Legendary models of machines 1А616 and 16B16 are still respected by turner for its high reliability, easy operation and high processing accuracy. The plant was the first in the USSR to master the production of CNC machines. Srednevolgsky stankozavod Ltd. has all the technological competencies for production of high precision lathes. The Machine Plant range of products includes more than 200 units of technological equipment which enables high-pre- cision machining of large pieces of casting, gear process- ing, ultra-precise finishing operations of surface grinding of spindles, shafts, gears, precision boring operations. All me- chanical components of machines, including base frame, spindle assembly, stand, tailstock are made directly at the facilities of Srednevolgsky stankozavod Ltd. To ensure the required accuracy and its long-term opera- tion, all basic parts of machines are subjected to various stabilization of geometrical sizes (natural and artificial ag- ing), bed guides of high quality cast iron are heat treated at high frequency current installations. Critical parts of ma- chines (spindles, quill, lead screws, gears, etc., are made of alloy steels which are subjected to various heat treatment methods, including ionic and gas nitriding, nitrogen and ionic carbonization, etc.
    [Show full text]
  • Validation of Thermal Errors Compensation Models for Different Machine Tool Structures Via Test Pieces
    Validation of thermal errors compensation models for different machine tool structures via test pieces Otakar Horejš, Martin Mareš, Lukáš Havlík 1. Introduction 3. Six-spindle automatic lathe Although real-time software compensations of thermal errors exist, The test pieces can be also employed for the evaluation of the majority of these models are not sufficiently validated in real machine tool thermal errors. This application is illustrated on a six- finishing operations using a test piece. The accuracy and spindle automatic lathe. The basic scheme of the test piece, robustness of the developed models are mostly examined using manufactured by a specific technology, is depicted in Figure below. non-cutting measurements. In contrast, machining tests can be more intuitively understood to evaluate the machine’s accuracy for typical machine tool users. Moreover, the machined test piece represents a suitable method to verify thoroughly the industrial applicability of the developed thermal errors compensation model for machine tool builders. The paper presents the authors’ recent research on these issues. Specific test pieces for different machine tool structures are illustrated (test pieces for a gantry-type 5-axis milling centre with a rotary table, a six-spindle automatic lathe and a vertical turning lathe). 2. Gantry-type 5-axis milling centre The test piece material was an aluminium alloy covered with an The diameter denominated as D1 of the test piece is manufactured eloxal coating for better visibility of cutting tool imprints on the at the first machining position (MP), the diameter denominated as surface caused by thermal error at the TCP in Z-direction.
    [Show full text]
  • M32 Sliding Headstock Type CNC Automatic Lathe
    M32 Sliding Headstock Type CNC Automatic Lathe M32-VIII Ultimate Gang + Turret: The M32 is Reborn While inheriting the basic configuration of “gang tool post + turret”, the new M32 has pursued the optimal balance of strength and weight through structural analysis, and greatly improves the rigidity that is the cornerstone of machining. In addition, a single drive mechanism is introduced for rotary tools on the turret tool post, together with updated tooling. The rotary tool drive motor on each tool post has also been enhanced. 5.5/7.5 kW high-power spindle motors are adopted for both front and back spindles, achieving powerful machining and high acceleration/deceleration. The gang tool post features a B-axis spindle (Type VIII) that supports contouring through 5-axis control. The back tool post is equipped with an adjustable angular spindle (Type VII/VIII) for more complex machining in combination with the Y axis. Enhanced back machining capability is also increased due to the flexibilty of the machining process. In addition, a 38mm oversized specification option is available, and it is possible to switch between guide bush and guide bushless operation. 4 M32 Citizen Basic Structure The image shows the type VIII Rear tool post X1 Type V: 5 stations Main spindle Type VII: Max. of 9 stations (including 3 adjustable angle tools) Y1 Main spindle speed: 8,000 min-1 Type VIII: Max. of 9 stations (including 3 adjustable angle tools) Motor: 5.5/7.5 kW Y3 Max. machining length: 320 mm/1 chucking (GB) B1 X3 Z1 Opposed spindle Main spindle speed:
    [Show full text]
  • Manufacuting Technology
    ME 6402 -Manufacturing Technology - II IV Sem / II Year B.E. (Mechanical Engineering) Department of Mechanical Engineering R.M.K.ENGINEERINGCOLLEGE R.S.M. Nagar, Kavaraipettai – 601 206. UNIT I - THEORY OF METAL CUTTING INTRODUCTION: CUTTING TOOL: SINGLE POINT CUTTING TOOL: NOMENCLATURE SINGLE POINT TOOL: MECHANICS OF METAL CUTTING: TYPES OF CHIPS: COOLANT OR CUTTING FLUIDS OR EMULSIONS: FUNCTIONS OR USES OF COOLANTS OR CUTTING FLUIDS: TYPICAL PROPERTIES OF TOOL MATERIALS: ------------------------------X-------------------------------- UNIT-II - CENTRE LATHE AND SPECIAL PURPOSE LATHE INTRODUCTION: TYPES OF LATHE: SPEED LATHE: CENTRE LATHE OR ENGINE LATHE: BENCH LATHE: TOOL ROOM LATHE: CAPSTAN AND TURRET LATHE: SPECIAL PURPOSE LATHE: AUTOMATIC LATHE: CONSTRUCTION OF LATHE MACHINE: BED: HEAD STOCK: TAIL STOCK: CARRIAGE: THREAD CUTTING MECHANISM: ACCESSORIES AND ATTACHMENTS OF LATHE: SPECIFICATION OF LATHE: LATHE OPERATIONS: TAPERS AND TAPER TURNING: TAPER TURNING BY SWIVELLING THE COMPOUND REST: TAPER TURNING ATTACHMENT METHOD: TAPER TURNING WITH TAILSTOCK SET OVER METHOD: FORM TOOL METHOD: TAPER TURNING WITH DOUBLE HEADS: THREAD CUTTING: DRILLING ON A LATHE: CUTTING SPEED: FEED: ---------------------------X------------------------------ UNIT-III, OTHER MACHINE TOOLS DRILLING INTRODUCTION: CONSTRUCTION OF DRILLING MACHINE: TYPES OF DRILLING MACHINE: PORTABLE DRILLING MACHINE: SENSITIVE DRILLING MACHINE: UPRIGHT DRILLING MACHINE: RADIAL DRILLING MACHINE: GANG DRILLING MACHINE: MULTIPLE-SPINDLE DRILLING MACHINE: TYPES OF DRILLS: TWIST DRILL
    [Show full text]
  • Quantity Production
    QUANTITY PRODUCTION By: Jitender Jadon Shobhit Institute of Engineering and Technology Deemed to be University CONTENTS Quantity production: Introduction, Characteristics and properties Economic Order Quantity Applications of quantity production Process planning and scheduling for quantity production Single spindle automatic lathe Transfer machines CNC machine tools Design and use of jigs and fixtures in machine shops. INTRODUCTION Manufacture of discrete parts or assemblies using a continuous process are called Quantity production. This production system is justified by very large volume of production. The machines are arranged in a line or product layout. Product and process standardization exists and all outputs follow the same path. Helical Gear produced in Quantity CHARACTERISTICS OF QP Standardization of product and process sequence. Large volume of products. Shorter cycle time of production. Lower in process inventory. Perfectly balanced production lines. Production planning and control is easy. Material handling can be completely automatic. PROPERTIES OF QP ECONOMIC ORDER QUANTITY Economic order quantity (EOQ) is the ideal order quantity a company should purchase to minimize inventory costs such as holding costs, shortage costs, and order costs. This production-scheduling model was developed in 1913 by Ford W. Harris and has been refined over time. The formula assumes that demand, ordering, and holding costs all remain constant. Production cost curve and Economic Order Quantity FORMULA AND CALCULATION OF ECONOMIC ORDER QUANTITY The formula for EOQ is: where: Q = EOQ units D = Demand in units (typically on an annual basic) S = Order cost (per purchase order) H = Holding costs (per unit, per year)​ ADVANTAGES OF QP Higher rate of production with reduced cycle time.
    [Show full text]
  • Automatic Lathe AUTOMATIC LATHE  These Are Machine Tools in Which Components Are Machined Automatically
    Automatic lathe AUTOMATIC LATHE These are machine tools in which components are machined automatically. The working cycle is fully automatic that is repeated to produce duplicate parts with out participation of operator. All movements of cutting tools, their sequence of operations, applications, feeding of raw material, parting off, un loading of finished parts all are done on machine. All working & idle operations are performed in definite sequence by control system adopted in automatic which is set up to suit a given work. Only operation reqd to be performed manually is loading of bar stock/ individual casting/ forged blanks. These machines are used when production requirements are too high for turret lathes to produce economically Classification of automatic lathe . Depending up on type of work machined these machines are classified as: 1. Magazine loaded Automatics: . Machines used for producing components from separate blanks. Also called as automatic checking machines. • 2.Automatic Bar Machines: . designed for machining components from bar/ pipe stock. M/c’s are used for manufacture of high quality fasteners (screws, nuts), bushings, shafts, rings, rollers, handles which are usually made of bar / pipe stock. • Depending upon number of work spindles, automatic lathes are classified as: 1. Single Spindle Automatics. 2. Multi Spindle Automatics. • Depending upon purpose & arrangement of spindle also automatics are classified as: 1. Purpose General & single purpose m/c. 2. Arrangement of spindle Horizontal & vertical 1. Single spindle lathe:- • These machines produce short w/p’s of simple form by means of cross sliding tools. Machines are simple in design. • Head stock with spindle is mounted on bed.
    [Show full text]
  • MS24-6 CNC Multi-Spindle Automatic Lathe for High Productivity and Short Cycle and Setup Times
    MS24-6 CNC multi-spindle automatic lathe for high productivity and short cycle and setup times better.parts.faster. INDEX MS24-6 INDEX CNC multi-spindle automatic lathe: high level of flexibility, shorter setup and cycle times With the INDEX MS24-6 multi-spindle automatic lathe, which The INDEX quick-clamping system, patented W-serration, and can be configured according to manufacturers' specific ergonomic open-front work area minimize setup times. needs, INDEX is presenting a machine concept that meets Maximum dynamic response and minimum non-productive stringent requirements and the highest demands. times also contribute to low part costs. Six main spindles, up to two swiveling synchronized spindles, and up to twelve tool carriers, which can be freely configured as cross slides X/Y/Z or boring slides Z, enable highly produc- tive machining options. Flexible, highly productive, and quick to set up – the machine concept of the INDEX MS24-6: • Highly-dynamic cross slide with sliding guide (X axis) • Extremely fast swiveling synchronized spindles with C axis • Non-wearing Z axis thanks to quills with hydrostatic support - the swivel arm is locked in its working position by a three- • Freely accessible working area, making setup particularly piece Hirth coupling providing maximum rigidity easy • Up to 6 tools for rear end machining per swiveling synchro- • Fast tool setup with the INDEX quick clamping system and nized spindle its W-serration interface • High productivity per unit area thanks to reduced footprint • Chucked part machining with loading and unloading by lin- ear or robot handling units 3 INDEX MS24-6 The core: it’s original, when it originates from INDEX Our hallmark: the spindle drum The results are optimized material removal, maximum surface The compact spindle drum ensures maximum precision in quality, short production times per piece, and extended tool each and every position through the use of a Hirth coupling.
    [Show full text]
  • CNC Precision Automatic Lathe Sliding Headstock Type Automatic Lathe That Encompasses the Entire Process 12-Station Turret +
    External View BH20/BH20Z (20) 185 700 1,405 1,585 520 425 (160) CNC Precision Automatic Lathe 1 ,910 570 ( 560 ) 2 ,480 3 ,040 1,733 1,000 (Center height) 1,000 External View BH38 1,790 610 810 1 ,130 1 ,200 2 ,330 400 ( 100 ) ( 563 ) 2 ,730 810 980 3 ,393 1,700 1,000 Sliding headstock type automatic lathe that encompasses the entire process 12-station turret + Gang type tool post + Back spindle Export permission by the Japanese Government may be required for exporting our products in accordance with the Foreign Exchange and Foreign Trade Law. Please contact our sales office before exporting our products. The specifications of this catalogue are subject to change without prior notice. 12-20, TOMIZAWA-CHO, NIHONBASHI, CHUO-KU, TOKYO 103-0006, JAPAN Phone : 03-3808-1172 Facsimile : 03-3808-1175 CAT.NO.E112524.JUN.3T(H) Complex-shaped parts can be machined from bar stocks ■ 12-station turret with independent drive mechanism ■ Cycle time drastically shortened using three-path control ■ Complete machining from bar stock BH20, BH20Z: Max. 35 tools BH38: Max. 34 tools ■ Powerful main-spindle and back-spindle motors ■ Many NC features are provided as standard. ■ Automatic programming system for BH (optional) Photo: BH20/BH20Z Machining example Material SUS303 Bar stock diameter φ25 Conventional model Simultaneous machining time 45 18 Main BH20 spindle Z1 M16 1 6 4 -0.01 -0.03 230sec. Y3 φ3 Y3 φ17 Back spindle ±0.03 X1 φ8 Y1 X3 Z3 φ22 X3 Z3 φ24 BH38 X2 BH20Z (10) 5 5 10 2-M4 Simultaneous machining time Z2 (30) 40 Main spindle 70 160sec.
    [Show full text]
  • General Purpose Machine Tools “LATHE OPERATIONS”
    General Purpose Machine Tools “LATHE OPERATIONS” V.Gunasegaran Assistant Professor Department of Mechanical Engineering School of Mechanical Sciences BSAU, Chennai - 48 V.Gunasegaran, Assistant Professor, Department of Mechanical Engineering, BSACIST, Chennai - 48 Introduction Lathe is a machine, which removes the metal from a piece of work to the required shape & size Used to manufacture cylindrical shapes from a range of materials including; steels and plastics The Lathe may be operated by – Manual lathes – Computer controlled lathes (CNC machines) V.Gunasegaran, Assistant Professor, Department of Mechanical Engineering, BSACIST, Chennai - 48 Photograph of lathe V.Gunasegaran, Assistant Professor, Department of Mechanical Engineering, BSACIST, Chennai - 48 Principal parts V.Gunasegaran, Assistant Professor, Department of Mechanical Engineering, BSACIST, Chennai - 48 Types of Lathe According to the configuration – Vertical – Horizontal • Centre lathe, Engine lathe, bench lathe According to the Purpose or use – General purpose – Single purpose – Special purpose • Tool room lathe, tracer / copying lathe V.Gunasegaran, Assistant Professor, Department of Mechanical Engineering, BSACIST, Chennai - 48 Contd., According to the size and capacity – Small (low duty) – Medium (medium duty) – Large (heavy duty) – Mini or micro • Table top lathe According to the degree of automation – Non-automatic – Semi-automatic – Automatic V.Gunasegaran, Assistant Professor, Department of Mechanical Engineering, BSACIST, Chennai - 48 Contd., According
    [Show full text]
  • CNC Precision Automatic Lathe 60 60.9 340
    Tooling zone SS20/SS26/SS32/SS32L 70 22 65 ( T01 ~T03 ) (Stroke) (SS32L) 17 65 51 16 51 T01 51 60 29 T02 CNC Precision Automatic Lathe 60 60.9 340 (X2 Stroke) (X2 T03 38.5 30.5 SUPER SWISSTURN 238 55 66.1 332 348 45 (Y1 Stroke) (Y1 35 350 38 16 (Z2 Stroke) 35 38 45.5 38 51 14 SS20=368 83 2 38 SS26=369 41.5 SS32 ,SS32L= 3 6 8 Stroke) (Y2 Z1 Stroke 69 2 16 Option 5-φ22 3-φ20 SS20=220 (Double face spindle) 71 SS26=270 22.5 (Stroke) SS32=320 26 69 26 2 2 Reference tool position 70 Z1 Stroke Guide-bushing-less 30.5 SS20 =45 SS26 =50 SS32L=70 Appearance Opposed gang tool combination machine Modular tool zone effectively handles complex parts 580 Ideal for short run or extended production. 2020 1630 1295 1050 2020 170 1000 505 1675 The export of this product is subject to an authorization from the government of the exporting country and/or Japan. Check with the government agency for authorization. The specifications of this catalogue are subject to change without prior notice. 1-9-10, Horidome-cho, Nihonbashi, Chuo-ku, Tokyo, 103-0012, JAPAN 910 Day Hill Road Windsor, CT. 06095 Phone : 03-3808-1172 Phone: (860)687-3400 Facsimile : 03-3808-1175 Fax: (860)687-3401 http://www.remsales.com CAT.NO.E (H) Highly capable tool zone enables simultaneous machining Wide tooling zone Long stroke rotary guide bushing Simultaneous operation of main and sub spindle. Y-axis back tool post with cross tool spindle shortens drastically the cycle time ■Back slitting ■Vertical traverse milling with back endmill ■Back cross drilling and cross tapping ■Deburring of front
    [Show full text]