F-35 Sustainment Services M

F-35 Sustainment Services m

Moog Inc. is a worldwide designer, manufacturer, and integrator of precision motion control products and systems. Over the past 60 years we have developed a reputation for delivering innovative solutions for the most challenging motion control applications. As a result, we have become a key supplier to the world’s leading aircraft manufacturers and are positioned on virtually every platform in the marketplace – supplying reliable actuation systems that are highly supportable and add significant value for our customers.

A key element of our success has been our customer focus. With Moog, you will find a team of people ready to deliver quality products and support services, all while being flexible and responsive to your needs. Our superior products and services directly reflect the creativity, work ethic and remarkable attention to purpose of our people. We exhibit our commitment by supporting our products throughout the life cycle of a platform, from idea conception and design of original parts, to sustainment support and service.

Moog has an outstanding record for providing global sustainment support on the world’s current fleet of military aircraft including F-15, F-16, F/A-18, F-2, Typhoon, Gripen, IDF and AMX. Through our expanding Global Sustainment operations we ensure the needs of domestic and international operators are met through a network of support facilities and regional experts. We offer a wide range of services from complete turnkey solutions to discrete services with flexible commercial options.

2 Moog F-35 Global Sustainment Services We believe our most valuable offering is customer support, and we are committed to delivering a superior level of sustainment services for all of our customers. Moog is continuing this tradition, supplying the following services for the new 5th generation F-35 aircraft equipped with Moog’s advanced systems. n Turnkey Sustainment Services n Dedicated Engineering, Manufacturing, Repair and Overhaul Support n Technical Support and Training n Agile Responsive Global Logistics Support n Forward Stocking of Assets n Public-Private Partnerships including Joint Depot Operations

F-35 Lead System Integrator Moog is leading an industry team in the development, integration and qualification of the Primary Flight Control and Leading Edge Flap Actuation Systems for all three variants of the F-35 Joint Strike Fighter. As the prime contract holder, Moog’s role includes management of the industry teams, integration of the complete actuation systems, and key supplier of critical technologies and major subsystems. Moog is also the OEM supplier of the Lift System Primary Actuation for the F-35B STOVL variant and the Wingfold Actuation Systems on the F-35C carrier variant.

Primary Flight Control Actuation System Overview The F-35 Primary Flight Control Actuation System features a “power-by-wire” architecture with fully self-contained electrohydrostatic actuators (EHA) positioning the primary flight surface (horizontal tails, flaperons and rudders). Each primary flight surface is controlled by one EHA. The EHAs for the horizontal tail and flaperon are dual tandem whereas the rudder configuration is simplex. The electronics control unit (ECU) includes loop closure control electronics (CE) and motor-pump power drive electronics (PDE) to position the EHA. The ECU includes the hardware and software required to perform the control, monitoring, redundancy management and built-in test (BIT).

Leading Edge Flap Actuation System Overview The Leading Edge Flap Actuation System (LEFAS) includes all hardware and software necessary to position the leading edge flaps in response to position commands issued from the vehicle management computer (VMC). The LEFAS also monitors performance and position of the flaps and reports back to the VMC. On each wing, Moog provides an electronic control unit, electronic power drive unit, asymmetry brake and outboard position sensor. For the C variant, Moog also provides the foldbox assembly.

Lift System Primary Actuation Overview The hovering ability of the F-35B STOVL aircraft is provided by the lift system, which combines a thrust vectoring nozzle that directs main engine exhaust downward to generate aft vertical lift and a centrally mounted lift fan to counterbalance forward vertical lift. Moog supplies the Lift System Primary Actuation, which includes the actuation system for the three-bearing swivel nozzle and the actuation system for the lift fan’s variable area nozzle and inlet guide vane. These actuation systems use electronically controlled hydraulic and fueldraulic servoactuators specially designed for operation in extreme temperature and vibration environments.

Wingfold Actuation System Overview The Wingfold Actuation system converts electric power into rotary motion to fold and spread the wing tip in response to electrical commands issued from the controller. The power drive unit receives electrical power through the controller and an AC motor converts the electrical power into rotary motion. The output of the electric motor provides the torque and speed output required to drive two locking transmissions that either fold or spread the outer wing accordingly.

3 F-35 A/B Primary Flight Control and Leading Edge Flap System

Horizontal Tail Electronic Control Unit

Leading Edge Flap Electronic Control Unit

Flaperon EHA

4 Leading Edge Flap Power Drive Unit

Outboard Position Sensor

Asymmetry Brake

*Part location and orientation is approximate

5 F-35 B Lift System

Variable Inlet Guide Vane Linear Actuator

Variable Inlet Guide Vane Control Valve Block

Variable Area Vane Box Nozzle Linear Actuator

Variable Area Vane Box Nozzle Rotary Actuator

6 Variable Area Vane Box Nozzle Control Valve Block

Nozzle Cooling Valve Actuator

Transfer Gearbox

3 Bearing Swivel Module

*Part location and orientation is approximate

7 F-35 C Primary Flight Control, Leading Edge Flap and Wingfold System

Horizontal Tail Electronic Control Unit

Leading Edge Flap Electronic Control Unit

Flaperon Electronic Control Unit

Flaperon EHA

Rudder EHA

8 Leading Edge Flap Power Drive Unit

Outboard Position Sensor

Asymmetry Brake

Fold Box

Wingfold Transmission

*Part location and orientation is approximate

9 Hardware for F-35 Variant Systems

A Variant B Variant C Variant

Nomenclature Qty Per S/S Moog P/N Moog P/N Moog P/N

Primary Flight Control System

Leading Edge Flap Electronic Control Unit 2 CB43802-002 CB43802-002 CB43804-001

Horizontal Tail Electronic Control Unit 2 CB43800-001 CB43800-001 CB43800-001

Flaperon Electronic Control Unit (C Variant Only) 2 N/A N/A CB43800-001

Rudder Electronic Control Unit (C Variant Only) 2 N/A N/A CB43806-01

Flaperon EHA 2 C89242-010 CA27227-010 CA43882-010

Rudder EHA (Left Hand) (C Variant Only) 1 N/A N/A CA38695-010

Rudder EHA (Right Hand) (C Variant Only) 1 N/A N/A CA40860-010

Leading Edge Flap Drive System

Electronic Power Drive Unit 2 C35321-002 C35321-004 C64873-006

Asymmetry Brake 2 C35199-002 C64845-002 C35255-002

Outboard Position Sensor 2 C35261-001 C35261-001 C64905-001

Fold Box (C Variant Only) 2 N/A N/A C64891-002

Lift System (B Variant Only)

Variable Inlet Guide Vane Linear Actuator 2 N/A P601A0001-03 N/A

Variable Inlet Guide Vane Control Valve Block 1 N/A P602A0001-03 N/A

Variable Area Vane Box Nozzle Linear Actuator 2 N/A P633A0001-01 N/A

P630A0001-01 Variable Area Vane Box Nozzle Rotary Actuator 2 N/A N/A P631A0001-01

P632A0001-02 Variable Area Vane Box Nozzle Control Valve Block 3 N/A P634A0001-01 N/A P635A0001-01

Transfer Gearbox 1 N/A P648A0001-01 N/A

Nozzle Cooling Valve Actuator 1 N/A P639A0001-01 N/A

P646A0001-05 3 Bearing Swivel Module 2 N/A N/A P647A0001-05

Wingfold Actuation System (C Variant Only)

Wingfold Transmission 2 N/A N/A C64843-003

10 A Variant B Variant C Variant

Nomenclature Qty Per S/S Moog P/N Moog P/N Moog P/N

Primary Flight Control System

Leading Edge Flap Electronic Control Unit 2 CB43802-002 CB43802-002 CB43804-001

Horizontal Tail Electronic Control Unit 2 CB43800-001 CB43800-001 CB43800-001

Flaperon Electronic Control Unit (C Variant Only) 2 N/A N/A CB43800-001

Rudder Electronic Control Unit (C Variant Only) 2 N/A N/A CB43806-01

Flaperon EHA 2 C89242-010 CA27227-010 CA43882-010

Rudder EHA (Left Hand) (C Variant Only) 1 N/A N/A CA38695-010

Rudder EHA (Right Hand) (C Variant Only) 1 N/A N/A CA40860-010

Leading Edge Flap Drive System

Electronic Power Drive Unit 2 C35321-002 C35321-004 C64873-006

Asymmetry Brake 2 C35199-002 C64845-002 C35255-002

Outboard Position Sensor 2 C35261-001 C35261-001 C64905-001

Fold Box (C Variant Only) 2 N/A N/A C64891-002

Lift System (B Variant Only)

Variable Inlet Guide Vane Linear Actuator 2 N/A P601A0001-03 N/A

Variable Inlet Guide Vane Control Valve Block 1 N/A P602A0001-03 N/A

Variable Area Vane Box Nozzle Linear Actuator 2 N/A P633A0001-01 N/A

P630A0001-01 Variable Area Vane Box Nozzle Rotary Actuator 2 N/A N/A P631A0001-01

P632A0001-02 Variable Area Vane Box Nozzle Control Valve Block 3 N/A P634A0001-01 N/A P635A0001-01

Transfer Gearbox 1 N/A P648A0001-01 N/A

Nozzle Cooling Valve Actuator 1 N/A P639A0001-01 N/A

P646A0001-05 3 Bearing Swivel Module 2 N/A N/A P647A0001-05

Wingfold Actuation System (C Variant Only)

Wingfold Transmission 2 N/A N/A C64843-003

11 Moog Worldwide

Argentina Finland Italy Norway Spain

Australia France Japan Philippines Sweden

Brazil Germany Lithuania Singapore Switzerland

Canada India Luxembourg South Africa United Kingdom

Costa Rica Ireland Netherlands South Korea United States