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Production Engineering and Management Production Engineering and Management 5th International Conference October 1 and 2, 2015 in Trieste, Italy Production Engineering and Management Proceedings 5th International Conference October 1 and 2, 2015 Trieste, Italy Production Engineering and Management edited by Elio Padoano Franz-Josef Villmer Elio Padoano Franz-Josef Villmer University of Trieste Ostwestfalen-Lippe University of Applied Sciences Pordenone, Italy Lemgo, Germany [email protected] [email protected] Scientific Committee Daria Battini (University of Padua, Italy) Cinzia Battistella (Free University of Bozen-Bolzano, Italy) Franco Bulian (CATAS SpA, Italy) Raffaele Campanella (University of Trieste, Italy) Predrag Cosic (University of Zagreb, Croatia) Francesco Costantino (University of Rome ‘La Sapienza’, Italy) Giulio Di Gravio (University of Rome ‘La Sapienza’, Italy) Goran Dukic (University of Zagreb, Croatia) Iris Gräßler (University of Paderborn, Germany) Karel Krontorad (Mendel University in Brno, Czech Republic) Tone Lerher (University of Maribor, Slovenia) Dragutin Lisjak (University of Zagreb, Croatia) Antonella Meneghetti (University of Udine, Italy) Miran Merhar (University of Lubiana, Slovenia) Marino Nicolich (University of Trieste, Italy) Fabio Nonino (University of Rome ‘La Sapienza’, Italy) Micael Ohman (Lulea University, Sweden) Elio Padoano (University of Trieste, Italy) Alessandro Persona (University of Padua, Italy) Adrian Riegel (Ostwestfalen-Lippe University of Applied Sciences, Germany) Fabio Sgarbossa (University of Padua, Italy) Nedeljko Stefanic (University of Zagreb, Croatia) Daniela Tesarová (Mendel University in Brno, Czech Republic) Franz-Josef Villmer (Ostwestfalen-Lippe University of Applied Sciences, Germany) Helmut Zsifkovits (Montan University in Leoben, Austria) All papers in the volume underwent a rigorous referee review under the supervision of the volume editors. Volume 11/2015 Publication Series in Logistics Department of Production Engineering and Management Ostwestfalen-Lippe University of Applied Sciences, Lemgo (Germany) Layout and design: Anna-Katharina Spielvogel Copyright © 2015 by Nicholas Boone All rights reserved. This document and all of its parts are protected by copyright. Any use beyond the narrow limits of copyright law is inadmissible and liable to prosecution without the consent of the publisher and the authors. This applies in particular to duplications, translations, microfilming and storage and processing in electronic systems. ISBN 978-3-941645-11-0 Production Engineering and Management Preface The University of Trieste (Università degli Studi di Trieste) and the Ostwestfalen-Lippe University of Applied Sciences introduced the International Double Degree Master Program ‘Production Engineering and Management’ in 2011. Its aim is to give students in Italy and Germany, along with other countries, the chance to learn the necessary abilities from lecturers and each other. This Master Program has been accompanied by the International Conference ‘Production Engineering and Management’ from the very beginning. The annual International Conference on Production Engineering and Management took place for the fifth time this year, and can therefore be considered a well-established event originating from the partnership between the University of Trieste (Italy) and the Ostwestfalen-Lippe University of Applied Sciences (Germany). The main aim of the five conferences has been to bridge the gap between production engineering and management theory and practice, by offering a platform where academia and industry could discuss practical and pressing questions. In this respect, the fifth conference (PEM 2015) continues along the same path of the first four successful conferences, which were held in Pordenone (2011), Lemgo (2012), Trieste (2013) and again in Lemgo (2014). PEM 2015 benefited further from contributions from other universities and from research and industry projects. Especially the contributions of successful graduates of the double degree Master’s program Production Engineering and Management and those of other postgraduate researchers from several European countries have been enforced in this year. The title ‘An active interaction between university and industry’ introduced two years ago to emphasize lively cooperation proved to be more than appropriate in the conference’s main orientation: To present current research projects and their results at a highly sophisticated scientific level To discuss recent developments in industry and society To bring professionals, specialists and students together To enable professionals, lecturers and professors to exchange experiences To familiarize young professionals and students with scientific conference procedures To give postgraduate and Ph.D. students the chance to present a paper To show the two partner regions’ uniqueness and performance To attract students for an international career in the industry To encourage students to be open-minded about different cultures, mentalities and manners V Production Engineering and Management PEM 2015 took place between October 1 and 2, 2015 at the University of Trieste. The program was defined by the Organizing and Scientific Committees and clustered into five scientific sessions. Both universities and their partner organizations debated on these topics by reporting their research, experiences and success stories. The scientific sessions dealt with technical and engineering issues, as well as management topics, and included contributions by researchers from academia and industry. The extended abstracts and full papers of the contributions underwent a double-blind review process. The 35 accepted presentations were assigned, according to their subject, to one of the following sessions: ,‘Industrial Engineering and Lean Management’, ‘Technology and Supporting Services for Manufacturing’, ‘Product Lifecycle, from Concept to Market and Use’, ‘Supply Chain Design and Management’ and ‘Management Practices and Methodologies’. These sessions have been carefully selected by the organizing and scientific committees and are aimed at highlighting some of the current production industry’s most discussed topics. Therefore, the articles sustainability and revolutionary developments in modern industry and cover not only production in a narrower sense, but also new aspects of: innovation and product development, of supply chains, of quality improvement. The proceedings have been drawn together to form 35 full papers of the scientific contributions. The articles were reviewed by the Scientific Committee before being accepted. As the editors of the proceedings, we would like to thank all contributors, the referees who accepted the burden of reviewing the abstracts as well as the full papers and the members of the Organizing Committee and Scientific Committee for planning such an effective conference. Elio Padoano Franz-Josef Villmer VI Production Engineering and Management CONTENT SESSION A Industrial Engineering and Lean Management A Lean Transformation Project in a Medical Devices Company ‘Lima Lean Enterprise’ L.Vozzi, A.Rigatto ...................................................................................... 3 Comparison of Companies in Terms of the Applicability of Value‐Stream‐Design B. Nolte .................................................................................................... 17 Value Stream Mapping to Meet the Needs of Multiple Industries V. Stanich, D. Kolich, N. Fafandjel ........................................................... 29 Interconnection of a System- and Process-Based Matrix for Virtual Engineering on the Basis of the Product Life Cycle I. Graessler, P. Taplick............................................................................. 43 Analysis and Installation of a New Line for Assembling Heat Exchangers A. De Franceschi, A. Facchin, E. Padoano, D. Pozzetto ......................... 55 CPPS - Based Market Access Opportunities for Production Capacity Providers I. Gräßler, A. Pöhler, Ph. Scholle ............................................................. 67 Application of the 80/20 On Margin Contributions in Manufacturing Companies Y.M. Alvarez Serrano, R. De Bortoli Purat, D. Pozzetto .......................... 79 SESSION B Technology and Supporting Services for Manufacturing Process Qualification in the Wood Industry A. Riegel, C. Kortüm, K. Solbrig .............................................................. 89 Development of an Algorithm for Measuring the Quality of High Gloss Surfaces Correlated to Human Perception A. Huxol, A. Riegel, K. Dekomien ............................................................ 99 VII Production Engineering and Management Large-Scale 3D Printers: The Challenge of Outgrowing Do-It-Yourself F.-J. Villmer, L. Witte .............................................................................. 111 Ergonomic Design of Graphical Control Elements on Production Machines D. Riediger, S. Hinrichsen, A. Schlee .................................................... 123 Emissions of VOC and Odors From Polyurethane Foams A. Capíková, P. Čech, D. Tesařová ....................................................... 131 VOC Emissions from Heat Treated Wood P. Čech, D. Tesařová............................................................................. 141 SESSION C Product Life-Cycle – from Concept to Market and Use The Application of the QFD Method to Design a New Type of Evaporator G. Bianco, D. Marini, G. Mincolelli ........................................................
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