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09 20 00/THE Shaft Alternative Enclosure Products BuyLine 8865 Thermal Ceramics, a global manufacturer of high temperature insulation prod- ucts, has provided engineered solutions for heat containment problems for over 75 years, and was the first to develop flexible fire resistive duct enclosures, mar- keted under the brandname of FireMaster, for commercial kitchen grease and air ventilation ducts. Unlike imitation wraps in today’s market, Thermal Ceramics has the widest range of duct enclosure products that are performance-tested beyond minimum laboratory listings or code requirements. This assures fire containment, from the typical to the most complex duct designs, without theorizing. Thermal Ceramics innovative duct products are high temperature (2000°F) fire rated solu- tions that do not age, become brittle, or shrink during in-service operations, like lower temperature wraps. The duct products in the FireMaster line are resistant to mold growth in test conditions of 75-95% relative (ASTM D6329). With zero flame and smoke ratings on the blanket, and only a 5 flame spread and 10 smoke rating on the foil encapsulation, Thermal Ceramics duct products do not add toxic emissions to fire conditions. With a vast number of field installations worldwide and over 20 years of successful fire containment in real- world fires, the duct products in the FireMaster line have proven their worth.

Typical Applications

• Commercial Kitchen Grease Ducts • Air Ventilation Ducts • Chemical Exhaust Ducts • Stair Pressurization Ducts • Hazardous Exhaust Ducts • Trash and linen chutes

Duct Fire Protection Products 2000°F Rigid Flexible External 2 Hr Internal 2000°F Shaft Alternative Installation ASTM E119 & Fire Commercial Kitchen Method E814 Performance Containment Grease Duct Air Ventilation Duct Installation Experience Systems Complies with • Wynn Hotel, Las Vegas, NV - Grease duct • Baylor University Bio-Science College, Waco, Texas - Chemical exhaust duct • M.D. Anderson Hospital, Houston, Texas - Grease duct • Bellagio Hotel, Las Vegas, NV - Grease ducts • Nationals Park, Washington, D.C. - Grease and air ducts • McDonalds Restaraunts, Nationwide - Grease ducts • Herman Memorial Hospital, Houston, TX - Electrical cable tray • Palazzo Hotel, Las Vegas, NV - Grease duct • Allure, Las Vegas, NV - Grease duct Member • University of California, Irvine - HVAC ducts • Valero Refinery, Benecia, CA - Electric cable tray A Fire Story

Red Star Tavern and Road House, Portland, Oregon A grease duct fire at the Red Star Tavern and Road House, demonstrated the relative performance of a gyp- sum shaft enclosure and FireMaster Duct Wrap insula- tion methods on the same grease duct exhaust system. The FireMaster Duct Wrap effectively prevented the fire, and there was no escape of flame or fumes. However, the gypsum shaft enclosure failed, and spawned multiple fires causing $150,000 in damage. Instead of protecting the structure, the gypsum enclosure with its air gap actu- ally promoted the rapid spread of flames. When the Red Star Tavern and Road Burned gypsum shaft building was rehabilitated, Portland building officials House required that the entire duct be protected with foil encap- sulated FireMaster Duct Wrap.

FireMaster Duct Systems versus Drywall Board Shaft Enclosures Even when built according to code, there are concerns for the performance of a drywall board enclosure under grease duct fire conditions. The concept of a two-hour rating for a drywall shaft enclosure is based on standard building conditions which does not take into account the unique fire behaviors that occur within grease and air ventilation ducts.

FireMaster Commercial Kitchen Grease and Air Ventilation Drywall Board Enclosure Duct Systems • 2000°F fire rated • Not recommended for exposures > 125°F • Passive protection remains reliable; does not age, shrink or • Grease ducts could operate at temperatures over drywall's tem- become brittle over time or during high temperature exposures perature limit causing premature dehydration • Reliable, dependable product longevity assures maximum perfor- • Potential deterioration, loss of fire resistive integrity with sustained mance against fire attack when needed high temperature exposures over recommended use limits • Exhaustive testing to qualify for this specific end use • No specific duct enclosure laboratory listing • High temperature insulation permits directly applied system to the • Air gap required between duct and drywall duct • Compact design saves space • Consumes significant amount of space • Lightweight, flexible allows swift installation • Labor intensive wall construction • Totally encapsulated blanket virtually impermeable to grease or • Potential for moisture deterioration and fungus attack water absorption • Only duct support hardware required • Both duct and drywall enclosure support hardware systems required

Gypsum Shaft Alternative Fire Protection Products

FastWrap XL

• Special fiberization technology for stronger fiber and better fire resistance • Low biopersistence fiber blanket, capable of withstanding 2000°F continuous temperatures • Flexible, 1-1/2” thick, 6 pcf • Non-combustible • Double layer tested to ASTM E2336 for zero clearance, 1 and 2 hour shaft alternative for grease ducts • Single layer tested to UL 1978 for zero clearance, 1 and 2 hour shaft alternative for grease ducts • Single layer tested to ISO 6944 for 1 and 2 hour shaft alternative for air ducts • UL listed systems • report ESR 2213 per ICC-ES • Fully encapsulated for easy handling and installation • Meets the requirements of the NFPA 96, 2003 and 2006 International Mechanical Code, and 2006 UMC • Available in space saving 50 and 100 SF cartons • Available in 48” wide widths for faster and more economical installation