Final Feasibility and Cost Analysis Findings and Recommendations Report
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Final FEASIBILITY AND COST ANALYSIS FINDINGS AND RECOMMENDATION REPORT PARADOX VALLEY UNIT BYPRODUCTS DISPOSAL STUDY Submitted to: Wastren Advantage, Inc. 1571 Shyville Road Piketon, Ohio 45661 Submitted by: Amec Foster Wheeler Environment & Infrastructure, Inc. San Diego, California January 2017 Amec Foster Wheeler Project No. 1655500023 ©2016 Amec Foster Wheeler. All Rights Reserved. January 2017 Dave Sablosky Wastren Advantage, Inc. 1571 Shyville Road Piketon, Ohio 45661 Re: Final Feasibility, Cost Analysis, Findings, and Recommendation Report for Paradox Valley Unit Byproducts Disposal Study Dear Dave: The report included here satisfies the deliverable for the Paradox Valley Unit Evaporation Ponds Study 3: Final Feasibility, Cost Analysis, Findings, and Recommendations for Byproducts Disposal Report. As agreed with you and with Reclamation, this is a single combined report for the Byproducts Disposal Study that includes all elements anticipated from the Feasibility and Cost Analysis study, and the Findings and Recommendations report. This is a final version including all the information collected for Study 3 combined into a single report. It also includes the responses to the final comment matrix submitted by Reclamation. If you have any questions or concerns regarding this report, please contact Carla Scheidlinger at 858-300-4311 or by email at [email protected]. Respectfully submitted, Amec Foster Wheeler Environment & Infrastructure, Inc. Carla Scheidlinger Project Manager Amec Foster Wheeler Environment & Infrastructure, Inc. 9210 Sky Park Court, Suite 200 San Diego, California Tel: (858) 300-4300 Fax: (858) 300-4301 www.amecfw.com Wastren Advantage, Inc. Final Combined Findings and Recommendation Report Paradox Valley Unit Byproducts Disposal Study Amec Foster Wheeler Project No. 1655500023 January 2017 This page intentionally left blank Wastren Advantage, Inc. Final Combined Findings and Recommendation Report Paradox Valley Unit Byproducts Disposal Study Amec Foster Wheeler Project No. 1655500023 January 2017 TABLE OF CONTENTS Page ACRONYMS AND ABBREVIATIONS ........................................................................................... v 1.0 BACKGROUND AND INTRODUCTION ........................................................................ 1-1 1.1 Statement of Problem ......................................................................................... 1-1 1.2 Location .............................................................................................................. 1-1 1.3 Organization of Report ....................................................................................... 1-2 2.0 POND SERIES CONCEPT ............................................................................................ 2-1 3.0 ASSUMPTIONS .............................................................................................................3 -1 3.1 Inputs and Pond Sizes ....................................................................................... 3-1 4.0 BYPRODUCTS ..............................................................................................................4 -1 4.1 Evaporation Tests .............................................................................................. 4-1 4.1.1 Procedure ............................................................................................... 4-1 4.1.2 Brine Results .......................................................................................... 4-2 4.1.3 Laboratory Salt Results .......................................................................... 4-3 4.2 Potential End Products ....................................................................................... 4-4 4.2.1 Food Grade Salt ..................................................................................... 4-4 4.2.2 Processed Salt ....................................................................................... 4-4 4.2.3 Chlor-alkali Salt ...................................................................................... 4-5 4.2.4 Deicing Salt ............................................................................................ 4-5 4.3 Bitterns ............................................................................................................... 4-6 5.0 DETERMINATION OF PRODUCT QUANTITIES AND QUALITIES .............................. 5-1 6.0 QUANTITY OF END PRODUCTS ................................................................................. 6-1 6.1 Solid Halite Salt .................................................................................................. 6-1 6.2 Bittern ................................................................................................................. 6-1 7.0 MARKETABILITY ...........................................................................................................7 -1 7.1 Food Grade, Processed, and Chlor-alkali Salt ................................................... 7-1 7.2 De-icing Salt ....................................................................................................... 7-1 7.3 Bittern ................................................................................................................. 7-1 7.3.1 Metal production ..................................................................................... 7-1 7.3.2 Road Dust Control and De-icing ............................................................. 7-1 8.0 END USERS ..................................................................................................................8 -1 9.0 POTENTIAL DIRECT BUYERS ..................................................................................... 9-1 10.0 TRANSPORT OF SALT PRODUCTS .......................................................................... 10-1 10.1 Harvesting and Loading Considerations for Solid Salt ..................................... 10-1 10.2 Harvesting and Loading Considerations for Bittern (MgCl2 Liquid) .................. 10-2 11.0 PRICE OF SALT PRODUCTS ..................................................................................... 11-1 11.1 Solid Salt for Road Deicing .............................................................................. 11-1 11.2 Liquid Bittern Salt ............................................................................................. 11-1 11.3 Sale and Disposal Options ............................................................................... 11-2 12.0 STORAGE OF SOLID SALT ........................................................................................ 12-1 12.1 Type of Waste .................................................................................................. 12-1 12.1.1 Evaporation Ponds ............................................................................... 12-1 12.1.2 Naturally Occurring Radioactive Material (NORM) in Solid Salt Products ........................................................................................................... 12-1 12.2 Methods and Issues for Handling ..................................................................... 12-1 Page i Wastren Advantage, Inc. Final Combined Findings and Recommendation Report Paradox Valley Unit Byproducts Disposal Study Amec Foster Wheeler Project No. 1655500023 January 2017 TABLE OF CONTENTS (CONTINUED) Page 12.3 Disposal Sites ................................................................................................... 12-2 12.3.1 Broad Canyon Landfill .......................................................................... 12-2 12.3.2 Reams Construction 80 Ponds Landfill ................................................ 12-3 12.4 Independent Salt Storage Facility Associated with the Ponds ......................... 12-3 12.4.1 Permitting Issues .................................................................................. 12-3 12.4.2 Application Submission Process .......................................................... 12-5 12.4.3 Application Content .............................................................................. 12-6 12.4.4 Financial Assurance ............................................................................. 12-7 12.4.5 Siting Approval ..................................................................................... 12-7 12.4.6 Application Fees ................................................................................... 12-7 12.4.7 Additional Fees ..................................................................................... 12-7 12.4.8 Post-Closure fees ................................................................................. 12-8 12.5 Storage of Bittern Salts .................................................................................... 12-8 12.5.1 Construction Cost Estimates ................................................................ 12-9 12.5.2 Management of Disposal Facility .......................................................... 12-9 13.0 RECOMMENDATIONS ................................................................................................ 13-1 13.1 Salt products anticipated .................................................................................. 13-1 13.1.1 Finding .................................................................................................. 13-1 13.1.2 Recommendation ................................................................................. 13-1 13.2 Marketability ....................................................................................................