WEYERMANN® SPECIALITY MALTS July
2018
Sour Wort WEYERMANN -
The ®
new
member
in our
product
family
WEYERMANN® SPECIALITY MALTS Sour Wort Intention of cooperation
the
Weyermann Weyermann
®
for - all rights reserved
Beer Brewing Purity in brewing adjustment Natural ® accordance significant Easy /
Doehler
Law Law and
availability process
to flexible pH
benefits
optimise with
and
the and
-
German value
the usage
quality
-
2
WEYERMANN® SPECIALITY MALTS Agenda
8. 7. 6. 5. 4. 3. 2. 1. Sales Conclusion Pilot Tests Dosage Sour Wort Sour Wort Sour Wort Biological Weyermann
information
Quantities ®
-
Acidification – – – all rights reserved under
– Application Specification Production
Product
Practice
in
Mash
Advantages
Conditions /Wort
3
WEYERMANN® SPECIALITY MALTS and Significant • • • to Biological acidifying Biologically to The
→ → → → → → adjust an reduction
… … … … In Optimization improvement Beer Quality compliance beer filtration fermentation brew
mash
mash acidification
quality
house produced
performance of
and of
and with
mash
( yield
the
increased performance
Improvements
of wort /
the or brewing
(high (high …
lactic
and
represents wort German German
pH pH
( lower
enzyme flavor
wort
process
acid
( reduced by
viscosity Purity
stability
pH pH
for Weyermann activity
a and
leads biological
Law (clean Law (clean
natural
fermentation ) )
beer )
®
-
all rights reserved quality
way labelling
in
time)
Brewing
)
acidification
Process
Optimization Product Optimization Process Naturalness
4
WEYERMANN® SPECIALITY MALTS and State generate enzymes. break down proteins and down walls, cell partially order to completely break germination and kilning in barleythrough steeping, Malt is produced from Steeping Air
Grain
Water Malting
Kilning Malt
Germination Aseptic -
of
Air Air
-
the Milling so mash is filtered resulting in the brought into solution. The final substances of malt grist are mashing process, the valuable Using a classical infusion
- Mashing called called wort. Wort Boiling -
Art Fermentation Technology Filling
Wasser
preparation Wort
Wasser
Separation Lautering
Products
Weyermann Activities amylolyticus acid bacteria, namely L. pure culture of lactic into lactic acid bya in the wort is converted atmosphere, the sugar Under Under CO2 LAB Fermentation
LAB FermentationLAB ®
- all rights reserved
DöhlerGroup Weyermann .
Concentration (water). evaporation vacuum performing a gentle concentrated by The The sour wort is ®
/ Doehler Evaporation
Sour Wort
kg). (Bag optimal packages wort is filled in machine, the sour an aseptic filling With With the help of
Filling - in Filling
- Box 20
5
WEYERMANN® SPECIALITY MALTS • • • with Our Shelf Weyermann Brix Density pH Lactic Parameter Concentration Concentration of produced sour wort Sour wort fermentation Raw materials used for sour wort production
-
life
acid
(
Product unopened
the
® / Doehler
German package
g/cm³ Unit
° g/L Sour Bx -
): 360
–
Wort
specification days
-
Specification
– Purity 1.271 1.271
58.0 58.0 Storage at 20 2.9 2.9 52 Value Weyermann – – – –
63.0 3.2 58 1.311
®
° - Law C all rights reserved
in
accordance German PurityLaw conform to the
6
WEYERMANN® SPECIALITY MALTS Wort Biological • • • • • pH= 5.6 susceptibilityto oxygen Enhanced redox potential, i.e. reduced Better Suppression of lipoxygenase activity Higher levels of growth Enhanced enzymaticdegradation of materials –
5.8 Water lautering
Acidification Mash Malt
acidification Mash
performance Mash tun Sour Sour -
promoting substances wort
pH= 5.2
and
– in
5.4
Weyermann
AND / or the
/ ®
OR
-
all rights reserved
pH= 5.3 Brewhouse
–
5.7
• • • • • Hops Wort Enhanced microbiological stability Increased chemical Improved sensoryquality Enhanced protein coagulation/precipitation Less color formation Wort kettle
acidification Sour
wort or
Whirlpool - physical stability
Sour
wort
pH= 5.0
–
5.2
7
WEYERMANN® SPECIALITY MALTS by Efficient Wort acidification Mash acidification
∆ ∆ ------means
0.4 0.3 0.2 0.1 0.4 0.3 0.2 0.1 pH pH
Needed Needed [L/t Malt] [L/t [L/t Malt] [L/t 2.4 1.8 1.2 0.6 1.5 1.1 0.7 0.4
Dosage
quantity quantity
of
(80%) (80%)
of of Weyermann
[L/ [L/
l lactic actic 0.026 0.020 0.013 0.007 hL hL 0.04 0.03 0.02 0.01
SB] SB]
acid acid
of
Weyermann
Lactic [L/t Malt] [L/t [L/t Malt] [L/t Use Use 240 180 120 145 109 (0.8% (0.8% 60 73 36
®
of of
- all rights reserved
lactic lactic sour sour ® [L/ [L/
/
acid acid Acid wort wort Döhler hL hL 2.6 2.0 1.3 0.7 4 3 2 1
) ) SB] SB]
Use Use
[L/t Malt] [L/t [L/t Malt] [L/t
of Weyermann®/of of Sour Wort
38 29 19 10 23 17 12 Weyermann (5.5% = 55 g/L= 55 (5.5% (5.5% = 55 g/L= 55 (5.5% 6
® / Doehler Doehler lactic lactic [L/ [L/
acid acid
hL hL 0.42 0.31 0.21 0.10 Sour WortSour Sour WortSour 0.7 0.5 0.3 0.2
) )
SB] SB]
8
WEYERMANN® SPECIALITY MALTS in a Medium Practical Cast Addition Mash Addition Doehler Weyermann Volume Extract Cast Percentage malt Sour malt Pilsner Grist - -
out
out load pH
to to Sour wort
wort
wort mash
®
pH
/
Wort
test Unit hL kg kg kg kg % % - -
-
Sized
of Brew 2,850
5.32 5.35 12.0 199 150 the 0 0 5
1
Brewery Weyermann
Sour Wort Brew 2,850 5.02 57.6 5.36 11.9 199 150 ® 0 5
-
all rights reserved
2
Brew 3,000 4.98 62.2 5.35 51.5 12.1 198 0 0
3
using 3: Brew Weyermann sour 2: Brew sour 1: Brew
malt, malt, malt (Reference)
Weyermann Mash Mash Mash wort ® / Doehler
and acidification acidification acidification ®
/ wort Doehler
Sour Sour Wort (
acidification
using using using
Sour Sour Wort
boiling
)
9
WEYERMANN® SPECIALITY MALTS Brew Brew 3: Brew 2: Brew 1: Sum [μg/L] Results 100 150 200 250 300 50 0 Mash Mash Mash Weyermann Fresh indicators
Heat and acidification acidification Brew 1 Brew
beer
wort ® /
Doehler
indicators acidification Oxygen Brew 2 Brew |
using using Aging
Sour Wort (
sour sour Brew 3 Brew components
Aging using
malt, malt, malt (Reference)
Weyermann boiling Indicators wort indicators Heat
Forced acidification )
Weyermann ® -
aged / Doehler indicators Oxygen
beer
using ®
- all rights reserved
Sour Wort
components in Aging Fresh
Sour Wort in mash and/or wort by using Weyermann Reduction of aging indicator levels Forced indicators concentration of aging Brew3 Fresh stabilityof beer significantly the flavorincreases Sour Wort in and/or mash wort Applicationof Weyermann Conclusion: / Forced
beer - aged
lowest
beer
® - / Doehler Aged
® / Doehler
Beer
10
WEYERMANN® SPECIALITY MALTS Brew Brew 3: Brew 2: Brew 1: Sensory quality DLG [5-point scale] Results 2 3 4 5 0 1 Mash Mash Mash Weyermann
Brew 1 Brew and acidification acidification Fresh
wort ® / Doehler
acidification |
using using Sensory Forced-aged
Sour Wort (
Brew 2 Brew sour sour
using
malt, malt (Reference)
Weyermann boiling wort
Analysis acidification Difference )
Brew 3 Brew Weyermann ®
/ Doehler
using ®
- all rights reserved
Sour Wort
of
Fresh
beer of „drinkability“the increases wort and/or Wortmash Sour in Weyermannof Application Conclusion: Brew Forced quality Brew Fresh • • • • • DLG Quality Carbonation Fullness Purity Aroma
sensory 3 → 2
/ beer compared - and Forced aged
of
best of
:
Brew
taste of
bitterness
beer
evaluation
body sensory
to 3 → :
reference better
test -
Aged
result
sensory
beer ® / Doehler
Beer
11
WEYERMANN® SPECIALITY MALTS • • • • • • alternative Conclusion Significant for Application used Low Easy of High Standardised
the • •
naturally
handling No using Production dosage sour microbiological
handling Sour WortSour due
cost
wort state
improvement
reducing - according
intensive intensive
quantities of
and
required
and -
of of lactic
-
Weyermann the cost or
: dosage
to the
- acid stability installations Our art
aseptic
- : to
effective addition pH Only
fermentation
of the bacteria
of due
flavor
15% ® German
mash filling new and / Döhler to
quality ;
cultures optimal, optimal, no of
stability long
and
Weyermann
the
time
technology
Sour Wort Purity Product
wort shelf amount product to -
consuming in in recloseable
and
®
the
Law Law - - Sour Malt
life all rights reserved
„ of brewery
:
drinkability
traditionally
packaging
, etc. , –
an
“
of
typ efficient beer or
Self - Production
& flexible
12
WEYERMANN® SPECIALITY MALTS • • Sales Full box Reclosable
pallet size
(mm) = 28 x 28 x 25 unit
= 48 x 20 kg
20 kg Bag
- in BiBs - box (16 /
pallet Weyermann liter
®
- all rights reserved
Bibs )
13
WEYERMANN® SPECIALITY MALTS • • • Specification sheet Batch sheet All in referenceone customer your and youfor information necessary all Includes • • • • • • HACCP explanation life Shelf information unitsShipping conditions and storage Product parameters recommendationDosage Productdescription - specific analyses available on request on available analyses specific
Weyermann
®
- all rights reserved
14
WEYERMANN® SPECIALITY MALTS Specification
Weyermann ®
- all rights reserved
15
WEYERMANN® SPECIALITY MALTS Thank for
your
you
attention
very Weyermann
much ®
- all rights reserved !
E andFood Department Teamleader Ulrich - Mail: [email protected] Ferstl
CustomerService
16