Determination of Surfactants from Foam-Formed Products

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Determination of Surfactants from Foam-Formed Products Determination of surfactants from foam-formed products Master’s Thesis University of Jyväskylä Department of Chemistry 15.10.2018 Janika Viitala i ABSTRACT In this Master’s thesis, determination of surfactant residues from solid foam-formed samples was studied. The residues of an anionic surfactant, sodium dodecyl sulphate (SDS), and a non- ionic surfactant Tween 20 (polyoxyethylenesorbitan monolaurate), were determined from foam-formed hand sheets. The measured surfactant residues were compared with the theoretical values calculated from the water content of the sample before drying phase and the surfactant dosage. In addition to analysis of surfactant residues, determination of 4- dodecylbenzenesulphonic acid (4-DBSA, anionic surfactant) in water solution by UV spectrophotometry was studied. The literature part considers the chemistry of surfactants and introduces the relatively new concept of papermaking, foam forming. The main focus in the literature part is in the analysis methods of surfactants. Sample pre-treatment methods and the use of spectrophotometry, chromatography and atomic spectroscopy in the determination of surfactants are discussed. In addition, the chemical legislation, toxicological concerns of surfactants and the regulations concerning paper and board in food contact materials are discussed. To determine surfactant residues, two different determination methods were used for both surfactants. SDS residues were determined by spectrophotometry and by inductively coupled plasma optical emission spectrometry (ICP-OES). Tween 20 residues were determined by spectrophotometry and by high-performance liquid chromatography equipped with a diode array detector (HPLC-DAD). Ultrasound-assisted nitric acid digestion was used as a sample preparation method for the ICP-OES analysis. Before the chromatographic determination, Tween 20 was extracted from the sample by methanol in Soxhlet extraction. In the spectrophotometric determination, SDS and Tween 20 were extracted by water. The results showed that surfactant residues increased as the surfactant dosage increased and when the dry matter content of the sample (before the last drying stage) decreased. ICP-OES and spectrophotometric methods gave very similar results for SDS residues. The results indicated that SDS was effectively extracted from the fibre network by water. The amount of SDS residues was affected by water hardness, the temperature of the water-fibre suspension and the addition of a non-ionic surfactant or cationic starch. When the water hardness was °dH = 5, the measured SDS residues were clearly higher than the theoretical values. This is due to the formation of insoluble calcium dodecyl sulphate Ca(DS)2 that remains in the fibre network. The amount of SDS residues decreased when water hardness decreased, temperature was raised ii or a non-ionic surfactant (Tween 20) was added. The addition of cationic starch resulted in the increase of SDS residues. Tween 20 could be determined by both HPLC-DAD and spectrophotometry. HPLC-DAD gave higher results compared to the spectrophotometric determination, because Tween 20 was not fully extracted by water. When water, ethanol and acetone were compared as extraction solvents in Soxhlet extraction, the results showed clearly that more Tween 20 was extracted by ethanol and acetone than water. The amount of Tween 20 residues was not observed to be higher than theoretically estimated. iii TIIVISTELMÄ Tässä Pro gradu -tutkielmassa tutkittiin surfaktanttien (eli pinta-aktiivisten aineiden) jäämiä kiinteistä vaahtorainatuista näytteistä. Työn päätavoitteena oli kehittää sopivat näytteenkäsittely- ja määritysmenetelmät surfaktanttijäämien määrittämiseksi. Työssä määritettiin yhden anionisen surfaktantin, natrium dodekyylisulfaatin (SDS), ja yhden nonionisen surfaktantin, Tween 20:n (polyoksietyleenisorbitaanimonolauraatti), jäämiä vaahtorainatuista käsiarkeista. Mitattuja surfaktanttijäämiä verrattiin teoreettisiin arvoihin, jotka laskettiin näytteen kuiva-ainepitoisuudesta ennen kuivausvaihetta ja surfaktantin annoksesta. Surfaktanttijäämien analysoinnin lisäksi tutkittiin 4- dodekyylibentseenisulphonihapon (4-DBSA, anioninen surfaktantti) määritystä vesiliuoksesta UV-spektrofotometrillä. Kirjallinen osa käsittelee surfaktanttien kemiaa ja esittelee suhteellisen uuden paperinvalmistusmenetelmän, vaahtorainauksen. Päähuomio on kohdennettu surfaktanttien analyysimenetelmiin. Näytteenkäsittelymenetelmät ja spektrofotometrian, kromatografian sekä atomispektroskopian käyttö surfaktanttien määrityksessä on käsitelty. Lisäksi käydään läpi kemikaalilainsäädäntöä, surfaktantteihin liittyviä toksikologisia huolenaiheita sekä ruokapakkauksissa käytettävää paperia ja kartonkia koskevia säädöksiä. Surfaktanttijäämien määrittämiseksi käytettiin kahta eri määritysmenetelmää kummallekin surfaktantille. SDS-jäämät määritettiin spektrofotometrillä ja induktiivisesti kytketyllä plasma- optisella emissiospektrometrillä (ICP-OES). Tween 20 -jäämät määritettiin spektrofotometrillä sekä korkean erotuskyvyn nestekromatografilla, jossa oli diodirivi-detektori. ICP-OES - analyysissä näytteenkäsittelymenetelmänä käytettiin ultraääniavustettua typpihappohajotusta. Ennen kromatografista määritystä, Tween 20 uutettiin näytteestä metanolilla käyttäen Soxhlet- uuttoa. Spektrofotometrisessa määrityksessä SDS ja Tween 20 uutettiin veteen. Tulokset osoittivat, että surfaktanttijäämät kasvoivat, kun surfaktantin annos kasvoi ja kun näytteen kuiva-ainepitoisuus (ennen viimeistä kuivausvaihetta) laski. ICP-OES-laitteella ja spektrofotometrillä saadut tulokset SDS-jäämille olivat hyvin samanlaisia. Tulokset osoittivat, että SDS uuttui kuituverkostosta vedellä tehokkaasti. SDS-jäämien määrään vaikutti näytteen valmistuksessa käytetyn veden kovuus, vesi-kuitu -suspension lämpötila ja nonionisen surfaktantin tai tärkkelyksen lisäys. Kun veden kovuus oli °dH = 5, mitatut SDS-jäämät olivat selkeästi korkeampi kuin teoreettiset arvot. Tämä johtuu liukenemattoman kalsium dodekyyli sulfaatin CaDS2 muodostumisesta, joka jää kuituverkostoon. SDS-jäämien määrä laski, kun veden kovuus laski, lämpötilaa nostettiin tai lisättiin nonionista surfaktanttia (Tween 20). Kationisen tärkkelyksen lisäys nosti SDS-jäämien määrää. iv Tween 20 voitiin määrittää sekä HPLC-DAD-laitteella että spektrofotometrillä. HPLC- DAD:lla saatiin korkeampi tuloksia kuin spektrofotometrisellä menetelmällä, koska Tween 20 ei uuttunut täysin vedellä. Kun vettä, etanolia ja asetonia verrattiin uuttoliuottimina Soxhlet- uutossa, tulokset osoittivat selkeästi, että etanoli ja asetoni uuttivat enemmän Tween 20 - surfaktanttia kuin vesi. Tween 20 -jäämien määrän ei havaittu olevan teoreettisia arvoja suurempia. v PREFACE This Master’s thesis was done in co-operation with the University of Jyväskylä and VTT Jyväskylä as a part of a Future Fibre Products 2020 program. The thesis was done between October 2017 and August 2018. The experimental work was performed between October 2017 and April 2018. The literature references for this work were searched using mainly Google Scholar, Web of Science and VTT library search engines. I would like to acknowledge my supervisors, Ph. Lic. Timo Lappalainen from VTT Jyväskylä, and Ph.D. Jarmo Louhelainen from the University of Jyväskylä, for the great guidance, advice, inspiration and encouragement during this work. Special thanks to Ph.D. Ari Väisänen, Ph.D. Hannu Pakkanen and research assistant Jouni Väli-Torala for the assistance and ideas with the analytical instruments. I would like to thank the technical research team of VTT Jyväskylä for all the help in practical laboratory work. I would also like to thank my spouse, family and friends. Your support and encouragement have been invaluable during this work. Future Fibre Products 2020 is a jointly funded ERDF (European Regional Development Fund) project. The project started on 1.6.2017 and will end on 31.5.2020. The goal of the program is to develop new sustainable and value-added fibre based products for either replacing oil-based current products or to develop completely new fibre-based solutions for different sectors. Jani Lehto is the project owner at VTT and Tech. Lic. Harri Kiiskinen is the project manager. Jyväskylä 15.10.2018 Janika Viitala vi CONTENTS ABSTRACT ................................................................................................................................ i TIIVISTELMÄ .......................................................................................................................... iii PREFACE .................................................................................................................................. v CONTENTS .............................................................................................................................. vi ABBREVIATIONS ................................................................................................................... ix LITERATURE PART ................................................................................................................ 1 1 INTRODUCTION .............................................................................................................. 1 2 SURFACTANTS ............................................................................................................... 2 2.1 Surfactant types ........................................................................................................... 2 2.1.1 Anionic surfactants ..............................................................................................
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