CLUTCH PRODUCTS

2015 FleetPride, Inc. TABLE OF CONTENTS PAGE

Why OTR® Clutches 2 Warranty 2 Clutch Assembly Guidelines 3 New Clutches 3 – 7 14" Assemblies 3 – 4 15.5" Assemblies 5 – 7 Self-Adjusting Clutches – 15.5" Assemblies 8 Clutch Wear and Repair 9 Clutch Installation Kit 9 Installation Accessories 10 Replacement Flywheels 10

1 CLUTCH PRODUCTS 2 - Friction material is covered under this warranty only for defective material or work Friction material is covered under this manship. Normal wear and tear are excluded from coverage. Two (2) years from date of installation, parts only. Two must be replaced, any wornWhen clutch is replaced, clutch pilot bearings release and the flywheel must be resurfacedsystem components must be replaced or replaced, or the warranty is void. Patented self locking adjuster – no lock to remove or depress; just Patented self locking adjuster – no lock turn to adjust Permanently delivers longer life lubed and sealed release bearing and less maintenance Bushings are pressed then crimped into sleeve, promoting longer then crimped into sleeve, promoting Bushings are pressed bushing life Latest ceramic material delivers 10-15% more holding power vs. delivers 10-15% more holding power Latest ceramic material carbotic Patented cryogenically treated springs virtually eliminate disc spring failures OTR offers a complete line of NEW, MADE in the USA clutches MADE OTR offers complete line of NEW, a warranty quality with the same are comparable OTR clutches product with more national branded mileage) as (2-year unlimited pricing competitive WARRANTY WHY OTR CLUTCHES OTR WHY „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ For more informationmore assistance: For technical and Support: 800-325-6138 Technical 24/7 This warranty is in lieu of all other warranties whether express, implied or statutory, and all implied or statutory, express, warranties whether other of all is in lieu This warranty tort (contract, other liabilities otherwise, or makes no FleetPride and negligence) including particular for any or of fitness of merchantability warranty purpose. 3 CLUTCH PRODUCTS 14" CLUTCHASSEMBLIES–2DISCCOUNT CLUTCH ASSEMBLY GUIDELINES NOTE: Buttonmaterialisceramic. 4. 3. 2. 1. TT107686-4CB TT107686-2CB TT108063-59A TT107237-8CB P/N TT107686-2CB TT107237-8CB Trucks equippedwithhydraulicclutchlinkage, shoulduseself-adjustclutchasreplacement mature failuremayoccurandwarrantywillbevoided. maximumenginetorque.Determine WARNING: Ifclutchtorque ratingdoesnotexceedenginetorque rating,pre- d. c. b. a. If 15.5",measurecenterflywheelbore. thesizeofclutch–14"or15.5". Determine If flywheelboreis9.75",donotuseorganicfacings. If flywheelboreis9.75",usea7-springdisc(NOTE:9-springforMackonly) If flywheelboreis8.5",usea10-springdisc If flywheelboreis7.125",usean8-springdisc 2" -10 2" -10 1.75" -10 1.75" -10 SIZE SPLINE N/A N/A N/A N/A BORE FLYWHEEL 8 8 8 8 SPRINGS DISC 4 Button 3 Button 4 Button 3 Trap TYPE DISC TT108063-59A TT107686-4CB 950 900 1400 900 TORQUE (LBS) MAX 3600 3600 3600 3600 LOAD (LBS) PLATE E-Z Pedal E-Z Pedal E-Z Pedal E-Z Pedal STYLE CLUTCH PRODUCTS 4 STYLE E-Z Pedal E-Z Pedal Angle Spring E-Z Pedal PLATE LOAD (LBS) 3600 3600 3600 3600 MAX TORQUE (LBS) 1100 1150 1400 1400 TT108050-59B TT108034-82B DISC TYPE 3 Button Organic 4 Button 4 Button DISC SPRINGS 8 8 8 8 FLYWHEEL BORE N/A N/A N/A N/A SPLINE SIZE 2" - 10 2" - 10 2" - 10 2" - 10 TT108034-61B 14" CLUTCH ASSEMBLIES – Continued ASSEMBLIES CLUTCH 14" TT107050-59B TT108034-61B P/N TT108034-82B TT107050-59B TT108050-59B 5 CLUTCH PRODUCTS 15.5" CLUTCHASSEMBLIES–2DISCCOUNT TT108391-93B TT108391-74B TT107391-74B TT108391-78B TT108391-82B TT108391-81B P/N TT108391-74B TT108391-78B TT108391-81B 2" -10" 2" -10" 2" -10" 2" -10" 2" -10" 2" -10" SIZE SPLINE 8.5" 8.5" 8.5" 8.5" 7.125" 7.125" BORE FLYWHEEL 10 10 10 10 8 8 SPRINGS DISC 4 Button 4 Button 4 Button Organic Organic 4 Button TYPE DISC TT108391-93B TT107391-74B TT108391-82B 1860 1650 1650 1450 1400 1400 TORQUE (LBS) MAX 4000 3600 3600 4000 4000 3600 LOAD (LBS) PLATE E-Z Pedal E-Z Pedal Angle Spring E-Z Pedal E-Z Pedal E-Z Pedal STYLE CLUTCH PRODUCTS 6 STYLE Angle Spring E-Z Pedal Angle Spring E-Z Pedal PLATE LOAD (LBS) 4000 4000 3600 3600 MAX TORQUE (LBS) 1860 1860 1700 1700 TT108925-82B TT108391-93H DISC TYPE 6 Button 6 Button 4 Button 4 Button DISC SPRINGS 10 10 7 7 FLYWHEEL BORE 8.5" 8.5" 9.75" 9.75" SPLINE SIZE 2" - 10" 2" - 10" 2" - 10" 2" - 10" ontinued – C ASSEMBLIES CLUTCH 15.5" TT107925-82B TT107391-93H TT107391-93H P/N TT108391-93H TT107925-82B TT108925-82B 7 CLUTCH PRODUCTS 15.5" CLUTCHASSEMBLIES–Continued TT108935-51H TT108935-51 TT107935-51 TT108925-82H P/N TT108925-82H TT108935-51 2" -10" 2" -10" 2" -10" 2" -10" SIZE SPLINE 9.75" 9.75" 9.75" 9.75" BORE FLYWHEEL 9 9 9 7 SPRINGS DISC 6 Button 4 Button 4 Button 6 Button TYPE DISC TT108935-51H TT107935-51 2050 1650 1650 2050 TORQUE (LBS) MAX 4000 3600 3600 4000 LOAD (LBS) PLATE E-Z Pedal E-Z Pedal Angle Spring E-Z Pedal STYLE CLUTCH PRODUCTS 8 STYLE Self-Adjust Self-Adjust Self-Adjust Self-Adjust PLATE LOAD (LBS) 3600 4000 3600 4000 MAX TORQUE (LBS) 1700 2050 1700 2050 Self-contained components in adjuster maintain components in adjuster Self-contained function optimal adjusting Seal (A.E.S.) Actively Expanding Patent Pending industrycreates an first anti-contamination enclosure ensures optimal adjustments Specialized lubrication the clutch throughout the life of system Positively engaged ratchet the capability to deliver over 4-Lug drive gear has ring to the adjusting 50ft/lbs of torque Self-locking worm ensures positive adjustment gear TT209935-51H TT209925-82H … … … … … … Contamination Prevention Technology Contamination Robust Adjuster Design … … … … … … „ „ „ „ DISC TYPE 4 Button 6 Button 4 Button 6 Button DISC SPRINGS 7 9 9 7 FLYWHEEL BORE 9.75" 9.75" 9.75" 9.75" SPLINE SIZE 2" - 10" 2" - 10" 2" - 10" 2" - 10" No need to retrain technicians as manual adjust clutch Same installation procedure forces (such as backing Not susceptible to outside during disengagement) into dock or hitting potholes No complicated reset procedure No complicated manual adjuster Resets with clutch as manual adjust Same procedure … … … … … … Will NOT Over-Adjust Installation Serviceability … … … … … … – 2 DISC COUNT – 2 CLUTCHES SELF-ADJUSTING 15.5" TT209925-82B TT209935-51 „ „ „ TT209925-82H TT209935-51 TT209935-51H P/N TT209925-82B „ „ „ 9 CLUTCH PRODUCTS CLUTCH INSTALLATION KIT CLUTCH WEARANDREPAIR „ our clutch installation kit. factors canbeaddressed withthepurchase of All external thelifeof yournewclutch. factors willshorten These external „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ Shift LeverHousing Gasket Clutch HousingGasket Clutch Brake Pilot Bearings Release Fork Cross ShaftBushings Input ShaftInnerandOuterSnapRings Input BearingCover Shaft andBearing Input       corrected byanover-adjustment ofthe of thereleasebearings.Thisisoften thetravel on theforkineffectshorten WORN FINGERSONFORK–Worn fingers up andnotengageorreleasefully. the inputshaftcancausediscstohang WORN INPUTSHAFTS–Worn splineson the clutchreleasebearing. cross shaftsandforktoputsidethruston willcausethe shaft bushingsthatareworn WORN CROSSSHAFTBUSHINGS–Cross .060" fromthesurface. using cautiontonotremovemorethan not beingreplacedmustberesurfaced, premature failureoftheclutch.Flywheels willleadto warped, orcrackedsurface OUT OFSPECFLYWHEEL –Grooved, and replaceasneeded. WORN CLUTCHBRAKE–Keepadjusted, spring failure. and vibration,whichcanleadtodisc either ofthesebearingswillcausewobble TRANSMISSION BEARINGS–Wear in WORN PILOTBEARINGOR thelifeofassembly.clutch andshortens K-2468-TT CLUTCH PRODUCTS 10 TT1265875 TT23509709 TT306FF TT537 105C-137 TT100 TT306VV TT3016495 TT760 TT1818214C91 274C-6 TT236 HT200 BORE 7.125 N/A 9.75 N/A N/A 9.75 N/A 9.75 8.5 9.75 N/A N/A 9.75 9.75 9.75 N/A N/A N/A N/A SIZE 14" 14" 15" 14" 14" Cup 15" 14" Cup 15" 15" 15" 14" 14" 15" 15" 15" 14" 14" 14" 14" Flywheel Gauge 3116/3126 CAT APPLICATION CAT 3208 CAT CAT 3406 CAT Cummins 5.9L Cummins L10/M11 Cummins M11 Cummins NT855 Cummins NT855/N14 Cummins NT855/N14 Detroit 60 Series Detroit 8.2L Ford 6.6L/7.8L Mack 675/676 Mack E7 Mack E7 E-Tech Navistar 6.9/7.3 Navistar 7.3/444E Navistar DT466 Navistar DT466 E Release Fork - 9.46" Long Shaft Short Shaft - 5.76" Short Shaft - 6.50" Long Shaft - 10" Shaft Bushing Drive Pin - 14" Flywheel - 1.75" Alignment Tool - 2" Alignment Tool Kit - Complete 15 1/2" Clutch Install Clutch Adjusting Tool Quick Adjuster Pilot Bearing - Neoprene Sealed Pilot Bearing - Stainless Steel Shields Pilot Bearing - Neoprene Sealed Pilot Bearing w/Lock Ring Pilot Bearing - Viton Sealed 2" - 2 Piece Hinged Clutch Brake 1.75" - 2 Piece Hinged Clutch Brake Limiting Clutch Brake 2" - Torque DESCRIPTION REPLACEMENT FLYWHEELS INSTALLATION ACCESSORIES INSTALLATION TT100 TT1265875 P/N P/N 105C-137 106C-1047 106C-1185 106C-1498 106C-939 12815 274C-6 HT175 HT200 K-2468-TT ST7028 TT236 205FF 205SS TT306FF TT306SSL TT306VV TT537 TT538 TT760 TT9Y9311 TT4P4797 TT3921263 TT3042787 TT3071615 TT3016495 TT3071535 TT3021660 TT23509709 TT8922126 TTE7HZ6375A TT530GB3142 TT530GB3145BM TT530GB3170 TT1809144C91 TT1818214C91 TT1810855C93 TT1821915C91 CLUTCH PRODUCTS

600 East Las Colinas Boulevard Irving, Texas 75039

2015 FleetPride, Inc.

OTRCLUTCH15 12/2015