Warner Linear Electric Actuators and Controls

Warner Linear Electric Actuators and Actuator Controls

www.thomsonlinear.com Thomson - the Choice for Optimized Motion Solutions Often the ideal design solution is not about finding the fastest, sturdiest, most accurate or even the least expensive option. Rather, the ideal solution is the optimal balance of performance, life and cost.

Quickly Configure the Optimal Mechanical Motion Solution Thomson has several advantages that makes us the supplier of choice for motion control technology. • Thomson owns the broadest standard product offering of mechanical motion technologies in the industry. • Modified versions of standard product or white sheet design solutions are routine for us. • Choose Thomson and gain access to over 70 years of global application experience in industries including packaging, factory automation, material handling, medical, clean energy, printing, automotive, machine tool, aerospace and defense. • As part of Altra Industrial Motion, we are financially strong and unique in our ability to bring together control, drive, motor, power transmission and precision linear motion technologies.

A Name You Can Trust A wealth of product and application information as well as 3D models, software tools, our distributor locator and global contact information is available at www.thomsonlinear.com/contact_us. Talk to us early in the design process to see how Thomson can help identify the optimal balance of performance, life and cost for your next application. And, call us or any of our 2000+ distribution partners around the world for fast delivery of replacement parts.

Local Support Around the Globe

Application Centers Global Manufacturing Operations Global Design & Engineering Centers Warner Linear Actuators…Customer Focused, Quality Driven

Products designed and manufactured for reliable, long-lasting performance Quality Processes Custom Solutions Thomson is proud to offer Warner Linear actuators. We are We recognize how critical our actuators are to the overall dedicated to designing and manufacturing “best-in-class” performance of your equipment. Working closely with your electromechanical actuators and controls. engineering and development staff, we strive for an early understanding of how you want your linear actuator to We subscribe to a standard of quality derived from Altra's perform. operational excellence initiative, a comprehensive business management approach designed to drive world-class Building a direct communication line from our engineer to performance. your engineer provides a number of significant benefits.

Our quality starts in product design. It is demonstrated in • A teaming of creative resources the attention given to design details and the refinement of • Joint understanding of our actuator capabilities and how prototypes. It is apparent in our fast response to requests for they can be tailored to your application. quotes, and our strict adherence to deadlines in every stage of the work flow. • An understanding of the lowest cost solution to meet your actuator requirements. Design and Testing • Providing a complete solution that includes controls as Our application engineers and design specialists work closely required. with our customers to define both lab and field testing requirements. Please contact our knowledgeable staff with all of your Linear Product needs. Our solid model design capabilities, computer assisted testing, and manufacturing floor pre-shipment cycle test, all provide assurance that your Warner Linear actuators will meet or exceed your expectations.

Our linear actuator testing capabilities include dual load life cycling stands, low and high pressure washdown test tanks, lift test stands and thermal shock submersion. Our test service providers add material analysis, noise and vibration evaluation capabilities.

www.thomsonlinear.com 1 Contents

Applications/ Performance Linear actuators to meet your Features...... 4-5 specific requirements M-Track Warner Linear is a full line of standard electric actuators, each specifically designed Design Features...... 6 to meet the needs of light-duty, general-duty, or rugged-duty applications. All are M-Track engineered for maintenance-free, long-life service, providing maximum value for our Configurator...... 7 customers. M-Track 1...... 8-12

B-Track Scan to watch! Design Features...... 14 Linear Actuator Basic Selection Video B-Track https://p.widencdn.net/ydtpk6 Configurator...... 15 B-Track K2vl...... 16-19 QUICK SELECTION GUIDE B-Track K2...... 20-23

B-Track K2ac...... 24-27 Light Duty General Duty Rugged Duty B-Track K2x...... 28-31

B-Track K2xac...... 32-35 Custom Actuators...... 36-46 Performance Features...... 47 Power Supply/ Control/Accessory M-Track 1 B-Track K2vl B-Track K2 Selection Guide...... 48 Compact, completely Intended for severe service Uses a patented straight line self-contained and sealed to allow requirements and loads up to 600 load transfer offering high load Simple Switch for use in small spaces without lbs. (2669 N) Lowest priced model capability in a small package size. Box Controls...... 49 sacrificing power or capability. in the B-Track family. Bronze or Delrin® nut options high M-Track impact load applications up to Power Supply...... 50 1,500 lbs. (6672 N).

K2/K2x IP69K Static IP69K Static IP69K Static Power Supply ...... 51-52 IP65 Dynamic IP66 Dynamic IP65 Dynamic Switch Only Units SO...... 53 Drive Type: Drive Type: Drive Type: Acme Screw Hybrid Acme Hybrid Acme P1.x Electronic Stroke Limit Control...... 54 Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) Controls – BTc P1-DC...... 55-56 25 @ 1.75 (111@45) 200 @ 2.0 (890 @ 50) 300 @ 2.0 (1334 @ 50) 50 @ 0.80 (222@20) 300 @ 1.0 (1334 @ 25) 600 @ 1.0 (2669 @ 25) EP1.x Electronic 100 @ 0.45 (445@11) 600 @ 0.5 (2669 @ 12) 1200 @ 0.5 (5338 @ 12) Stroke Limit Control...... 57 165 @ 0.25 (734@6) 1500 @ 0.35 (6672 @ 9) Controls – PQS...... 58-59

Controls – Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm) BTc P2-DC...... 60 2 to 12 in 2” increments 2 to 24 in 2” increments 2, 4, 6, 8, 10, 12 (50 to 300 in 50 mm (50 to 600 in 50 mm Controls – (50, 100, 150, 200, 254, 300) BTc RP...... 61 increments) increments) Controls – Input Voltage (vdc): Input Voltage (vdc): Input Voltage (vdc): Wireless...... 62 12, 24 12, 24 12, 24, 36, 48, 90 General Mounting Typical Applications: Typical Applications: Typical Applications: Information...... 63 • Throttle Control • Fertilizer Gate Control • Residential Mower Decks Glossary...... 64-65 • Air Vent Opening • Mower Decks • Gate & Valve Operation Application • Remote Window Operation • Gate Openers • Snow Blowers Data Form...... 68 • Remote Mirror Positioning • Scooter & Cycle Lifts • Spouts & Chutes • Gate Opening • Pull Behind Implement Lifts • Engine Lifts • Shutter Control • Tables • Wagon Lifts • Combine Concaves Pg 6-12 Pg 16-19 Pg 20-23

2 www.thomsonlinear.com Contents Quick Selection Guide

Actuator Controls Simple extend/retract Basic controls and digital electronic (available for special needs) switch boxes options • Signal Follower Function • SBC-DC • Adjustable stroke limits • Programming pendant • SBC-AC • Fixed electronic stroke limits – • Adjustable position and current ESL limit options Pg. 48-62 • QS Quick Stop bi-directional • Remote mounting capable current limit control • Position feedback options – potentiometer or digital outputs Microprocessor based controls

B-Track K2x B-Track K2ac B-Track K2xac Completely sealed, designed for Uses a patented straight line Completely sealed, designed for tough, high load applications. load transfer offering high load tough, high load applications. Able to perform in harsh capability in a small package Able to perform in harsh environments providing years of size. Bronze or Delrin® nut environments providing years of trouble-free service. options for high impact load trouble-free service. applications up to 1,100 lbs. (4893 N). IP69K Static IP54 IP54 IP65 Dynamic Drive Type: Drive Type: Drive Type: Ball Screw & Ball Nut Hybrid Acme Ball Screw & Ball Nut Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) lbs. @ in./sec. (N@mm/sec) 600 @ 2.0 (2669 @ 50) 500 @ 1.0 (2224 @ 25) 500 @ 2.0 (2224 @ 50) 1200 @ 1.0 (5338 @ 25) 750 @ 0.50 (3336 @ 12) 1000 @ 1.0 (4448 @ 25) 2200 @ 0.5 (9786 @ 12) 1100 @ 0.33 (4893 @ 0.4) 1500 @ 0.5 (6672 @ 12) 2800 @ 0.25 (12455 @ 6) 2000 @ 0.33 (8900 @ 8)

Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm) Stand. Stroke Length in. (mm) 2 to 24 in 2” increments 4 to 24 in 2” increments 4 to 24 in 2” increments (50 to 600 in 50 mm (100 to 600 in 50 mm (100 to 600 in 50 mm increments) increments) increments) Input Voltage (vdc): Input Voltage (vac): Input Voltage (vac): 12, 24, 36, 48, 90 115, 230 115, 230 Typical Applications: Typical Applications: Typical Applications: • Paving Outriggers • Engine Lifts • Indoor Applications • Commercial Mower Decks • Tables • Machine Tools • Spray Booms • Indoor Applications • HVAC • ATV Dump Box Lifts • Machine Tools • Hood Lifts • Boat Engine Lifts • Egg Rotation • Tables • Hydraulic Cylinder Replacement • Construction Equipment Pg 28-31 Pg 24-27 Pg 32-35

www.thomsonlinear.com 3 Applications and Performance Features

Warner Linear Actuators are available for a wide variety of applications. • Golf Cart Height Adjust • Round Baler Cover Lift • Combine Spout Positioning • Mower Blade Lift • Walk Behind Floor Washer • Adjustable Height Work Table • Solar Panel Adjust • Bulldozer Engine Cover • Conveyor Lateral Guide Positioning • 55 Gallon Drum Lift • Air Foil Adjust • Street Sweeper Bristle Lift • Fire Engine Valve Adjust • Construction Sign Positioning • RV/Bus Compartment Extension • Automated Dumpster • Forage Harvester Spout Positioning • Scissor Lift Table

Dependable Operation Compact design A Warner Linear actuator with a two inch stroke can provide up to 2800 pounds (12455 N) of force capacity in a compact package. Maintenance-free Units are lubricated for life during assembly. There are no adjustments or maintenance required for units after they have left the factory. Consistent performance is provided for the entire life of the actuator.

Equal capacity in both directions Warner Linear actuators can push-and-pull or lift-and-lower loads ranging from one pound to over 2800 pounds (12455 N) up to 24 inches (600 millimeters) with equal capacity in both directions of travel.

Efficient operation Warner Linear actuators consist of an electric motor combined with a high efficiency gear train and lead screw. This direct conversion of electrical to mechanical energy results in effective, economic linear movement. Units are completely self-contained and require minimal installation hardware or wiring.

Superb load holding power Warner Linear actuators operate loads in both tension and compression equally well. They will hold a load stationary without power in either direction. Static load holding capability will always exceed the dynamic load moving capability.

Advantages • No hydraulic pumps, hoses, valves, or leaks • Holds load when power is off • Overload clutches prevent damage due to excess weight • Simple to install and use • Easily adaptable for position control • Integrated sensors provide electrical position signals

4 www.thomsonlinear.com Performance Features

Warner Linear Actuators are built for performance. Rugged and reliable Component Protection and DC Motors: Warner Linear actuators incorporate high strength, high DC motors can produce large voltage and current spikes quality components and are designed to assure trouble-free when powered on or off. Back-to-back Zener diodes across service. Rugged spur gearing, industrial quality synthetic the motor are recommended to help suppress the large spike lubricants and high performance motors combine to provide from affecting other sensitive components in the system. Use maximum capability and value for the end user. Units are a 20V-30V back-to-back Zener for a 12VDC motor and a gasketed and sealed for operation in industrial and mobile 30V-40V back-to-back Zener for a 24VDC motor. Consult the outdoor applications. Thermal overload switches are included factory for further recommendations. for motor protection; and high performance corrosion protection features are standard. Versatile With their compact size, Warner Linear actuators can be Energy efficient located in confined areas, and move loads from 0 to 2800 Electric control provides clean, smooth linear motion without pounds (12455 N). Their static load holding ability ensures fluids, plumbing or other expensive components. Warner that a load will remain in position when power is turned off. Linear actuators require power only when in motion. No Gearing ratios create speeds that range from 0.3 to over 2 power is required to hold loads stationary. inches (7 to 50 millimeters) per second. Standard models are mounted using two parallel pins and require only simple Lead screw drive systems wiring and switches. They are self-contained, lubricated Warner Linear actuators use either acme, hybrid rolled, or for life, and designed for use where rugged and durable highly efficient ball bearing screws. Models which use acme performance is required for almost any lift-and-lower or or hybrid rolled screws with bronze or plastic nuts will not push-and-pull application. backdrive when power is off. A bi-directional load holding brake is a standard feature on all ball bearing units and holds loads in position when power is off. Available Customized Features • Direct drive manual override • Mounting and end fitting variations • DC Motor voltage variations • AC and DC motor options • Motor lead wire connectors Acme Screw • End of stroke limit switches – fixed or adjustable • Position feedback outputs (0-10vdc scaled) – potentiometer and digital

Ball Screw Also available Overload protection • Basic switch box controls Motors incorporate thermal switches in their windings to • Integrated electronic position controls shut the actuator motor off in case of overheating or high overcurrent. Reset is automatic after the motor has cooled. A standard overload clutch detects if the load is excessive or reaches end of stroke.

Note: Clutch is not incorporated in M-Track due to size constraints.

Fuse Recommendation for All Systems: The fuse should be sized to 135% of full-load steady-state current.

www.thomsonlinear.com 5 M-Track Features

Light Duty Actuators

Key Features • Compact size • Efficient design Integral end of stroke limit switches standard. Thermal overloads in windings • Easy to use and install No clutch required. protect the motor

Standard Models M1

Lightweight aluminum extension rod

Dual quad ring bearing provides double protection and rod support Sealed limit switches Optional potentiometer assures accurate, consistent positioning feedback Integrated rear Unique Hi-Load solid clevis for easy thrust ring pin-to-pin mounting

Compact spur gear design allows compact space requirements IP69K and Temporary Immersion Neoprene Sealing Boot available upon request. Please see pages 9 & 10 for dimensional information. Consult factory for ordering details.

6 www.thomsonlinear.com M-Track Configurator

How To Select

Step 1 – Determine Load and Stroke length requirements Important Unit Restrictions Use the Quick Selection guide to identify the model that will Side loading and shock loads must be considered in actuator provide the load capacity and stroke length needed for your applications. Side loading and cantilevered mounting should application. be eliminated through proper machine design. Side loading Step 2 – Identify motor type and voltage will dramatically reduce unit life. While actuators can withstand Select DC motor and motor voltage. limited shock loads, it is recommended that shock loading be avoided wherever possible. (See General Mounting Information Step 3 – Confirm Speed and Current draw requirements on page 71) Using the charts provided, confirm that unit speed and current draw is appropriate for the intended use. Step 5 – Unit Options M-Track units include end-of-travel limit switches as a Step 4 – Confirm the application Duty Cycle standard feature. For positional feedback, a 12K linear At full load capacity, actuators have a 25% duty cycle. membrane potentiometer can be factory installed. The changing potentiometer value provides unit movement on-time Duty cycle is the amount of feedback for units that are not visible to the machine operator. on-time + off-time A unit that runs for 15 seconds should be off for 45 seconds.

M-Track Configurator

M1 – D012 – 0050 – A 02 – L P

Actuator Model No. Limit Switch Screw Type Options M1 – M-Track 1 A = Acme Screw L – Limit switches included

Motor Voltage Options D012– 12 volt DC Potentiometer D024– 24 volt DC Stroke Length P – With Potentiometer 01 – 1 in. (25 mm) N – No Potentiometer 02 – 2 in. (50 mm) Load Capacity 04 – 4 in. (100 mm) 0025 – 25 lbs. (111 N) 06 – 6 in. (150 mm) 0050 – 50 lbs. (222 N) 08 – 8 in. (200 mm) For Protective Boot 0100 – 100 lbs. (445 N) 10 – 10 in.(254 mm) Consult factory for ordering details. 0165 – 165 lbs. (734 N) 12 – 12 in.(300 mm) Note: Not all load ratings are Note: Not all stroke lengths are standard for all units. standard on all units. Consult Consult unit page for details. unit page for details.

Scan to watch! Linear Actuator Basic Selection Video https://p.widencdn.net/ydtpk6

www.thomsonlinear.com 7 M-Track 1

DC Motor Acme Screw Features • An Acme Screw drive delivers up to 165 pounds (734 N) of force at a minimum extension rate of 0.25 inches (6.35 millimeters) per second. • The anodized aluminum alloy housing resists corrosion and provides protection from dirt, dust and humidity. • Temperature operating range of –20º F to +150º F (-26º to +65º C). –40º F to +185º F (-40º to +80º C) available. • Standard stroke lengths of 1, 2, 4, 6, 8, 10, 12 inches (50, 100, 150, 200, 254, 300 millimeters) are available.* • Internal limit switches automatically shut off the unit at end of stroke. • Optional potentiometer can provide positional location feedback. • IP69K Static, IP65 Dynamic. Up to 165 lb. (734 N) Rated Load • Temporary Immersion with protective Up to 1.75 in. (45 mm)/sec. Travel Speed boot (see page 10). • Rod is non rotating during operation, can M-Track 1 compact units are completely self-contained and sealed to be rotated for mounting purposes. allow use in small spaces without sacrificing power or capability. The load and length capabilities provide solutions for a diverse range of intermittent duty applications. Typical Applications Light load and short distance applications Functionally, M-Track 1 actuators are easily interchanged with such as: comparable size hydraulic or pneumatic cylinders on intermittent duty applications. The actuator provides consistent, repeatable • Valve and vent adjustments performance even for applications with operating conditions including • Light weight tilt or lift positioning temperature extremes, high humidity, or significant dust. • Vise and clamp operations

*NOTE: 1 inch stroke with a potentiometer will have 2 inch stroke retracted lenght and reduced signal resolution. SpecificationsSpecifications Load Capacity 25 lbs. (111 N) 50 lbs. (222 N) 100 lbs. (445 N) 165 lbs. (734 N) Speed at Full Load 1.75 in. (45 mm)/sec 0.80 in. (20 mm)/sec 0.45 in. (11 mm)/sec 0.25 in. (6 mm)/sec Input Voltage 12 or 24 volt DC for all models Static Load Capacity 300 lbs. (135 N) for all models Stroke Length 1, 2, 4, 6, 8, 10 and 12 in. (50, 100, 150, 200, 254, 300 mm) for all models* Clevis Ends .25 in. (6.4 mm) diameter Duty Cycle 25% for all models Operation Temperature Range -20º F to +150º F (-26º to + 65º C) for all models, -40º F to +185º F (-40º C to +80º C) available Environment IP65 Dynamic, IP69K and Temporary Immersion with Protective Boot Limit Switch Fixed end of stroke limit switches standard for all units Potentiometer Linear membrane potentiometer optional on all units

8 www.thomsonlinear.com M-Track 1

Dimensions in. mm in. mm in. mm in. mm in. mm in. mm 7 Stroke6 2 505 4 100 4 6 150 8 3 200 10 2542 12 300 1 M-Track A (w/o POT) 6.22 158.0 8.23 209.0 10.24 260.1 12.24 310.9 14.25 362.0 16.26 413.0 A (POT) 7.55 191.8 9.57 243.1 11.57 293.9 13.58 344.9 15.58 395.7 17.58 446.5 Note: Special lengths available; metric stroke length for reference only

["A"] "A" RETRACTED 355 STROKE TOLERANCE [ 304 ] IS +/-.078 [1.98] 14.0 [ 7.7 ] 12.0 [ 38.2 ] .30 [ 8.3 ] 1.50 [ 9.1 ] .33 19.94 0 [ 33 ] [ 19.1 ] [ - 0.051 ] .36 1.30 .75 [ 16.4 ] Ø .785 +.000 - .002 .65

[ 73.3 ] 2.89 [ 52.1 ] 2.05 6.58 [ 38.10 ] [ 6.43 ] Ø 1.500 [ 6.579 ] .259 6.426 Ø THRU 2X Ø .259 THRU [ 29.5 ] .253 [ 9.5 ] .253 1.16 DELPHI PACKARD MALE CONNECTOR .38 8911773 BODY [ 37.4 ] [ 106.2 ] 6294511 TERMINALS (2) 1.47 CONNECT (+) TO & (-) TO BLACK 4.18 ALL DIMENSIONS ARE NOMINAL TO EXTEND ACTUATOR UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets. NO CONNECTOR ON POTENTIOMETER UNIT

• Stroke and its tolerance are based on a unit with no • Mounting points in the applicationCREATEDTuesday, must June allow 26, 2007 8:32:43the AM NAME DATE attached load operating at rated voltage +/-.5VDC, 70° F actuator to reach full-extend and full-retractDRAWN TWC 3/17/2014 to ensureBEAR the LINEAR CHECKED JRZ 3/17/2014 TITLE controlled temperature environment. Note normal wear, internal limit switchesPROPRIETARY ANDare CONFIDENTIAL activated.ENG APPR. If this is not possibleM-TRACK OUTLINE MFG APPR. MATERIAL temperature changes and load variations all affect the another method forTHE INFORMATION shutting CONTAINED IN THIS off theQ.A. actuator must be DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY COMMENTS: stroke tolerance. If stroke tolerance is critical it is advisable employed. REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SIZE PART NUMBER BEAR LINEAR IS PROHIBITED. B M Track Dimensions that the selected unit be evaluated for performance in the SCALE 1:2 SHEET 1 OF 1 3 2 specific7 application. 6 5 • 4If the actuator encounters an obstruction at mid-stroke1 and is not allowed to reach the internal limit switches the • The retract pin to pin dimension and its tolerance actuator will stall. An internal thermal circuit breaker is are based on a unit with no attached load operating at designed to protect the motor from damage during stalling rated voltage +/-.5VDC, 70° F controlled temperature and/or overheating due to exceeding duty cycle. If tripped environment. Note normal unit wear, temperature changes it will self reset after a short period of time. The thermal is and load variations all affect the stroke tolerance. If the rated to protect the motor in the event of a stall condition. retract pin to pin dimension is critical it is advisable that the It is not designed to protect any other device in the circuit. selected unit be evaluated for performance in the specific application. • Warner Linear recommends an externally mounted fuse of 6 AMPs max for 12VDC and 3 AMPs max for 24VDC • Rotation of the extension tube is allowed up to one full circuit protection. Anything connected to the actuator must turn to aid mounting. Rotate rod clockwise until it is fully be sized to withstand the actuator’s power consumption or seated in the unit. Rotate counterclockwise no more than independently isolated from the circuit. one full turn to align clevis pins.

www.thomsonlinear.com 9 M-Track 1 with Protective Boot

For Rubber Bellow Application Features • All features as M-Track • Protective Boot for temporary immersion.

Typical Applications Light load and short distance applications such as: • UTV differential locks • Transmission Shifting

Dimensions in. mm in. mm in. mm in. mm in. mm in. mm M-Track Stroke 2 50 4 100 6 150 8 200 10 254 12 300 with A 9.48 241 9.48 241 11.48 292 13.48 342 15.48 393 17.48 444 8 Boot LN/LP 7 6 5 4 3 2 1 B 11.48 292 13.48 342 17.48 444 21.48 546 25.48 647 29.48 749 M TRACKNote :FOR Special RUBBER lengths available BELLOW APPLICATION D D SPECIAL LENGTHS AVAILABLE "A" RETRACTED "B" EXTENDED 7.7 38.2 .30 8.3 1.50 ACTUATOR BREATHER TUBE USED .33 BODY WIDTH 9.5 FOR PROPER VENTING 19.1 .38 (APPROX.) 9.5 .75 33 .38 1.30 16.4 .65 C C 65 2.56 73.3[73.3] BOOT 2.89 2.89 ACTUATOR ACTUATOR (APPROX.) BODY BODY HEIGHT HEIGHT 52.2 2.05 19.9 .79 ROD 6.50 45.7 6.35 1.80 BOTH SIDES 2X .256 THRU ALL DIMENSIONS ARE NOMINAL 38.1 .250 UNLESS OTHERWISE SPECIFIED 1.50 Measurements in inches, metric in brackets. 106.2 B 4.18 B

NOTE: 2" Stroke Length unavailable with a Rubber Boot. Alternate method is to use 4" Stroke with 2" Limits

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

CREATEDTuesday, June 26, 2007 8:32:43 AM

NAME DATE A DRAWN TWC 10/9/2014 BEAR LINEAR A CHECKED JRZ 10/9/2014 TITLE PROPRIETARY AND CONFIDENTIAL ENG APPR. M-TRACK BOOT OUTLINE

MFG APPR. MATERIAL NOTE: THE INFORMATION CONTAINED IN THIS Q.A. DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY COMMENTS: 2" STROKE LENGTH UNAVAILABLE WITH A RUBBER BOOT REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SIZE PART NUMBER REV. ALTERNATE METHOD IS TO USE 4" STROKE WITH 2" LIMITS BEAR LINEAR IS PROHIBITED. B M Track Catalog Representation NW SCALE 1:2 SHEET 1 OF 1 4 3 2 1 8 7 6 5

10 www.thomsonlinear.com M-Track 1

Speed Performance Graphs Imperial Current Draw Measurements* *Performance Chart Measurements are Nominal

Load CapacityM1-D012-0025 25 lbs. Nominal Perormance M1-D024-0025 NominalFor Metric Perormance Measurements , see page 12. M1-D012-0025 Current Draw Speed M1-D024-0025 Current Draw Speed 2 1.4 1 1.4

1.1 1.1 1.5 0.85

1.68 1.68 1.5 0.5 1.65 1.65 1.25 0.625

1.62 Speed - IPS 1.62 Speed - IPS

Current Draw - Amps 1 Current Draw - Amps 0.5 1.59 1.59

0.5 1.56 0.35 1.56 0 5 10 15 20 25 0 5 10 15 20 25 Load - lbs Load - lbs

Load CapacityM1-D012-0050 50 lbs. Nominal Perormance M1-D024-0050 NominalFor Metric Perormance Measurements , see page 12.

M1-D012-0050 Current Draw Speed M1-D024-0050 Current Draw Speed

2.5 1.005 1.25 1.005

1 1 2 1 0.995 0.995

1.5 0.99 0.5 0.99

1 0.985 0.5 0.985 Speed - IPS Speed - IPS 0.98 0.98

Current Draw - Amps 0.5 Current Draw - Amps 0.25 0.95 0.95

0 0.9 0 0.9 0 10 20 30 40 50 0 10 20 30 40 50 Load - lbs Load - lbs

Load CapacityM1-D012-0100 100 lbs. Nominal Perormance M1-D024-0100 NominalFor Metric Perormance Measurements , see page 12. M1-D012-0100 Current Draw Speed M1-D024-0100 Current Draw Speed 4.5 0. 2.25 0. 4 2 0.66 0.66 3.5 1.5

3 0.62 1.5 0.62 2.5 1.25 2 0.58 1 0.58 Speed - IPS Speed - IPS 1.5 0.5 Current Draw - Amps 0.54 Current Draw - Amps 0.54 1 0.5 0.5 0.5 0.25 0.5 0 20 40 60 80 100 0 20 40 60 80 100 Load - lbs Load - lbs

Load CapacityM1-D012-0165 165 lbs. Nominal Perormance M1-D024-0165 NominalFor Metric Perormance Measurements , see page 12.

M1-D012-0165 Current Draw Speed M1-D024-0165 Current Draw Speed

3.5 0.43 1.5 0.43

3 0.42 1.5 0.42

2.5 0.41 1.25 0.41

2 0.4 1 0.4

1.5 0.39 Speed - IPS 0.5 0.39 Speed - IPS

Current Draw - Amps 1 0.38 Current Draw - Amps 0.5 0.38

0.5 0.3 0.25 0.3 0 15 30 45 60 5 90 105 120 135 150 165 0 15 30 45 60 5 90 105 120 135 150 165 Load - lbs Load - lbs

www.thomsonlinear.com 11 M-Track 1

Performance Graphs Metric Speed Measurements* Current Draw *Performance Chart Measurements are Nominal

M1-D012-0025 Nominal Perormance M1-D024-0025 Nominal Perormance Load Capacity 111 N For Imperial Measurements, see page 11. M1-D012-0025 Current Draw Speed M1-D024-0025 Current Draw Speed 2 44

1.5 43

1.5 42

1.25 41 Speed - MMPS Speed - MMPS

Current Draw - Amps 1 40 Current Draw - Amps

0.5 39 0 22 45 6 89 111 Load - N Load - N M1-D012-0050 Nominal Perormance M1-D024-0050 Nominal Perormance Load Capacity 223 N For Imperial Measurements, see page 11. M1-D012-0050 Current Draw Speed M1-D024-0050 Current Draw Speed 2.5 25.5 1.25 25.5 25.4 25.4 2 25.3 1 25.3 25.2 25.2 1.5 0.5 25.1 25.1 25 25 1 0.5 24.9 24.9 Speed - MMPS Speed - MMPS

Current Draw - Amps 0.5 24.8 Current Draw - Amps 0.25 24.8 24. 24. 0 24.6 0 24.6 0 45 89 134 18 223 0 45 89 134 18 223 Load - N Load - N M1-D012-0100 Nominal Perormance M1-D024-0100 Nominal Perormance Load Capacity 445 N For Imperial Measurements, see page 11. M1-D012-0100 Current Draw Speed M1-D024-0100 Current Draw Speed 4.5 18 2.25 18 4 2 1 1 3.5 1.5

3 16 1.5 16 2.5 1.25 2 15 1 15

1.5 Speed - MMPS 0.5 Speed - MMPS

Current Draw - Amps 14 Current Draw - Amps 14 1 0.5 0.5 13 0.25 13 0 89 18 26 356 445 0 89 18 26 356 445 Load - N Load - N

Load CapacityM1-D012-0165 734 N Nominal Perormance M1-D024-0165 NominalFor Imperial Perormance Measurements , see page 11. M1-D012-0165 Current Draw Speed M1-D024-0165 Current Draw Speed 3.5 11 1.5 11

3 10.5 1.5 10.5

2.5 10.5 1.25 10.5

2 10.25 1 10.25

1.5 10 0.5 10 Speed - MMPS Speed - MMPS

Current Draw - Amps 1 9.5 Current Draw - Amps 0.5 9.5

0.5 9.5 0.25 9.5 0 6 134 200 26 334 401 46 534 601 668 34 0 6 134 200 26 334 401 46 534 601 668 34 Load - N Load - N

12 www.thomsonlinear.com www.thomsonlinear.com 13 B-Track Features

Rugged Duty Actuators

Key Features Standard Models • Weather-tight sealed K2vl, K2, K2x, K2ac, K2xac • Patented in-line load transfer Option Models • Heavy wall rod and cover tube K2Pl/K2xPl Threaded rod connection Nitrotec® treated end • High performance motors K2JS/K2xJS allows optional end fittings. fitting for superior strength and corrosion • Up to 2,800 lb. (12455 N) capacity K2RA resistance. • Speeds up to 2" per second Hydraulic Cylinder type Rod Wiper Seal with High strength aluminum gear integral extension rod box provides maximum heat Ball bearing, Bronze bearing support for dissipation. High strength or Delrin® screw nut smooth operation and stainless thru-bolt fasteners configurations high side load capability. Efficient gear design provide high load capability. provide broad load minimizes motor bearing O-ring sealed and gasketed and performance load. Gear materials for washdown use. capability. selected for high load Bi-directional impact and durability. holding brake Gear profile optimized for standard on K2x quiet operation. High models. performance synthetic lifetime lubes used throughout. Unique screw end bearing guide provides smooth extension operation, high side load capability and aids in screw re-lubrication. (Patented)

Nitrotec® treated steel extension rod provides 40% stronger cross section compared to competitive products.

Heavywall extension tube has 30% stronger cross section compared to competitive products.

Optional electronic control module with integral electronic stroke limits and power connections. Heavy Duty, Sealed Double Ball Adjustable torque limit option. Bearing Motors For more information see Controls Integrated • Auto reset thermal protection Section. manual Mechanical torque • Easy field replacement override limiter for end of stroke • 12, 24, 48 or 90 volts (vdc) available – standard and overload protection. (others available on request) • Standard Packard 56 connector, Patented in-line design transfers loads to the end others available fitting via ball bearing screw pivot. Efficient load • Washdown sealed transfer reduces noise and current draw. • Solid mount pinion gear Nitrotec® treated end fittings with integral O-ring seals • Lifetime bearing lube for superior weather and corrosion resistance. 6 available mounting orientations.

14 www.thomsonlinear.com B-Track Configurator

How To Select Step 1 – Determine Load and Stroke length requirements Step 6 – Select Nut Type Use the Quick Selection guide to identify the model family that Select nut for unit selected. (K2x are all ball bearing). will provide the load capacity and stroke length needed for your application. Step 7 – Select Stroke Length Choose standard lengths from chart. For special length Step 2 – Determine Gear Ratio consult factory. Select gear ratio from performance charts for allowable current draw and needed load. Step 8 – Select end fitting orientation Leave blank for standard orientation. Step 3 – Identify motor type and voltage Select DC motor and motor voltage.

Step 4 – Motor Type Important Unit Restrictions Select M for ignition protected motor (12 VDC only). Side loading and shock loads must be considered in actuator Select needed motor voltage. applications. Side loading and cantilevered mounting should be eliminated through proper machine design. Side loading Step 5 – Confirm the application Duty Cycle will dramatically reduce unit life. While actuators can withstand At full load capacity, actuators have a 25% duty cycle. Duty limited shock loads, it is recommended that shock loading be cycle is the amount of ‘on-time’ compared to cooling time. A avoided wherever possible. (See page 71) unit that runs for 15 seconds should be off for 45 seconds.

B-Track Configurator

K2x P1.x G20 – 12 V M – BR – 04 – R120

Actuator Model No. Nut Type* Stroke Length Gear Ratio Base Fitting K2x Blank– K2x 04 – 4.00 (100 mm) Alignment G30 = 30:1 K2 BR – Bronze Nut 06 – 6.00 (150 mm) Blank– Standard K2vl G20 = 20:1 BRL – Bronze Nut - Long 08 – 8.00 (200 mm) G10 = 10:1 R30 – 30˚ Fitting DN – Delrin® Nut 12 – 12.00 (300 mm) R60 – 60˚ Fitting G05 = 5:1 18 – 18.00 (450 mm) *BRL matches K2x R90 – 90˚ Fitting 24 – 24.00 (600 mm) pin to pin R120 – 120˚ Fitting R150 – 150˚ Fitting Motor Voltage 12V – 12 volts 90 ° =R90 24V – 24 volts Control Model 120 ° =R120 P1.x Fixed Limit Switch 36V – 36 volts P2.x Position Feedback 48V – 48 volts EP1.x Adjustable Limit 60 ° =R60 150 °= R150 Switches 90V – 90 volts RP Low Switching 115V – 115 volts (K2vl Not Available) 30 ° =R30 230V – 230 volts Note: See control pages for full listing of model numbers. STANDARD

Motor Type M – Ignition Protected Motor For standard motor, leave blank.

Scan to watch! CL CL LOCATION OF CLEVIS PIN Linear Actuator Basic Selection Video https://p.widencdn.net/ydtpk6

www.thomsonlinear.com 15 B-Track K2vl

General Duty Actuator DC Motor Acme Screw Features • Protective coatings and O-ring seals throughout • Hybrid nut and screw design, no brake needed • Ball detent overload clutch • Stroke lengths 2 to 12 inches (50 to 300 millimeters) • Load capacities up to 600 pounds (2669 N) • Speeds up to 2.7 inches (68.58 millimeters)/sec. travel • Thermal overload incorporated into the motor • Heavy wall construction • Double ball bearing motors • Heat treated gears Up to 600 lbs. (2669 N) Rated Load • Rugged extension rod bearing support Up to 2.7 in. (68.58 mm)/sec. Travel Speed Typical Applications This value model of the B-track family is well suited for the toughest • Flow gate open/close applications not needing the full load capability of standard K2 models. The K2vL uses a flange bronze bearing configuration for • Deck and implement lifts for tractors and internal load transfer, offering the lowest cost while maintaining the mobile applications rugged-duty performance capabilities of the B-track family. • Wheelchair and scooter lifts

K2vL units feature Nitrotec® corrosion protection on end fittings and • Bin and tank cover lifts rods, high performance powder coat paint on cover tubes and gear • Remote engine clutch engagement box covers, providing a totally sealed, weatherproof, and durable finish for years of trouble-free service.

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: (in-line load) -20° F to +150° F (-29º C to +65º C) • Refer to performance chart for load/current/speed • Weather resistant enclosure & seals (IP69K Static, IP65 capabilities capable, 250 hour salt spray, 500 hour for paint) • Stroke Length Tolerance: +/-.06” (1.52mm) • Normal operating voltage: 10-16 vdc (Ratings are at 12 • Motor is protected with auto reset breaker inside motor vdc Normal.) housing (temperature/current/time dependent) Control/Connections • Overload clutch setting: +25% over rated dynamic load • Duty cycle is time/temperature/load dependent, • 14 gauge stranded lead wires-UL style 1230 w/PVC suggested guidelines are: insulation Class F 105° C - 50% max on-time/50% off-time for loads up to 50% • Use momentary contact double pole/double throw of capability switch in powering unit for extend/retract operation. - 25% max on-time/75% off-time for loads between (ON)-OFF-(ON) DPDT 50%-80% of capability • Connectors: - 10% max on-time/90% off-time for loads between - Packard 56 series or Delphi Weather-Pack 80%-100% of capability - Packard 56 series with 56 series blades (Load/stroke profiles will allow some adjustment (#2984883 & #2962987) variation from these guidelines.) - Delphi Weather-Pack series (#121015792 & #12010973)

16 www.thomsonlinear.com B-Track K2vl

Speed Performance Graphs Imperial Current Draw Measurements* *Performance Chart Measurements are Nominal

Load CapacityK2VLG05-12VDC 200 lbs. Nominal Perormance K2VLG05-24VDC NominalFor Metric Perormance Measurements, see page 26. K2vlG05-12VDC Current Draw Speed K2vlG05-24VDC Current Draw Speed 25 3.25 12.5 3.25

3 3 20 10

2.5 2.5 15 .5 2.5 2.5 10 5

2.25 Speed - IPS 2.25 Speed - IPS

Current Draw - Amps 5 Current Draw - Amps 2.5 2 2

0 1.5 0 1.5 0 25 50 5 100 125 150 15 200 0 25 50 5 100 125 150 15 200 Load - lbs Load - lbs

Load CapacityK2VLG10-12VDC 300 lbs. Nominal Perormance K2VLG10-24VDC NominalFor Metric Perormance Measurements, see page 26.

K2vlG10-12VDC Current Draw Speed K2vlG10-24VDC Current Draw Speed

25 1.4 12.5 1.4

1.3 1.3 20 10

1.2 1.2 15 .5 1.1 1.1 10 5

1 Speed - IPS 1 Speed - IPS

Current Draw - Amps 5 Current Draw - Amps 2.5 0.9 0.9

0 0.8 0 0.8 0 50 100 150 200 250 300 0 50 100 150 200 250 300 Load - lbs Load - lbs

Load CapacityK2VLG20-12VDC 600 lbs. Nominal Perormance K2VLG20-24VDC NominalFor Metric Perormance Measurements, see page 26.

K2vlG20-12VDC Current Draw Speed K2vlG20-24VDC Current Draw Speed 25 0.5 12.5 0.5

0. 0. 20 10 0.65 0.65

15 0.6 .5 0.6

10 0.55 5 0.55 Speed - IPS Speed - IPS 0.5 0.5

Current Draw - Amps 5 Current Draw - Amps 2.5 0.45 0.45

0 0.4 0 0.4 0 100 200 300 400 500 600 0 100 200 300 400 500 600 Load - lbs Load - lbs

www.thomsonlinear.com 17 B-Track K2vl

Performance Graphs Metric Speed Measurements* Current Draw *Performance Chart Measurements are Nominal

K2VLG05-12VDC Nominal Perormance K2VLG05-24VDC Nominal Perormance Load Capacity 890 N For Imperial Measurements, see page 25. K2vlG05-12VDC Current Draw Speed K2vlG05-24VDC Current Draw Speed 25 85 12.5 85 80 80 20 10 5 5

15 0 .5 0 65 65 10 60 5 60

55 Speed - MMPS 55 Speed - MMPS

Current Draw - Amps 5 Current Draw - Amps 2.5 50 50 0 45 0 45 0 111 223 334 445 556 668 9 890 0 111 223 334 445 556 668 9 890 Load - N Load - N K2VLG10-12VDC Nominal Perormance K2VLG10-24VDC Nominal Perormance Load Capacity 1335 N For Imperial Measurements, see page 25. K2vlG10-12VDC Current Draw Speed K2vlG10-24VDC Current Draw Speed 25 35 12.5 35

32.5 32.5 20 10

30 30 15 .5 2.5 2.5 10 5 25 25 Speed - MMPS Speed - MMPS

Current Draw - Amps 5 Current Draw - Amps 2.5 22.5 22.5

0 20 0 20 0 223 445 668 890 1113 1335 0 223 445 668 890 1113 1335 Load - N Load - N K2VLG20-12VDC Nominal Perormance K2VLG20-24VDC Nominal Perormance Load Capacity 2670 N For Imperial Measurements, see page 25. K2vlG20-12VDC Current Draw Speed K2vlG20-24VDC Current Draw Speed 25 18 12.5 18

1 1 20 10 16 16

15 15 .5 15

10 14 5 14

13 Speed - MMPS 13 Speed - MMPS

Current Draw - Amps 5 Current Draw - Amps 2.5 12 12

0 11 0 11 0 445 890 1335 180 2225 260 0 445 890 1335 180 2225 260 Load - N Load - N

18 www.thomsonlinear.com B-Track K2vl

Dimensions 8 7 6 5 4 3 2 1

Dimensions F F in. mm in. mm in. mm in. mm in. mm in. mm B-Track Stroke 2 51 4 102 6 152 8 203 10 254 12 305 K2vl A 8.32 211.3 10.32 262.1 12.32 312.9 14.32 363.7 16.32 414.5 18.32 465.3 Note: Special lengths available

E ["A" ±3.18] E "A"±.125 RETRACTED STROKE TOLERANCE [78.63±0.38] IS +/- .060 [1.52] 3.08±.015 [11.43±0.38] [13.46±0.38] .450±.015 +0.30 .530±.015 [39.51±0.13] [50.80 0 ] 1.54±.005 0 [16.63±1.52] +.012 [14.87±0.56] 28.58 Ø 2.000 [ -0.08 ] .655±.060 - .000 .585±.022 Ø 1.125 +.000 (ROD) D - .003 D

[25.40±0.38] [148.88±0.43] Ø 1.000±.015 5.861±.017 12.93 [109.76±0.30] [12.78 ] .509 BARE WIRES 4.321±.012 Ø THRU 63.5 +0.3 .503 [ - 1.3 ] BOTH ENDS +.01 Ø 2.50 - .05 10"/[254] LEAD WIRE LENGTH C [24.24±0.46] C CONNECT (+) TO GRAY WIRE .954±.018 & (-) TO BLACK WIRE TO EXTEND THE ACTUATOR ALL DIMENSIONS ARE NOMINAL [175.86±5.08] PACKARD 56 CONNECTOR 6.924±.200 UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets.

B B

Friday, October 21, 2005 7:41:48 AM A NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR A CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV. WITHOUT THE WRITTEN PERMISSION OF C K2VL Dimensions NW BEAR LINEAR IS PROHIBITED. SCALE 1:1 SHEET 1 OF 1 8 7 6 5 4 1

www.thomsonlinear.com 19 B-Track K2

Rugged Duty Actuator DC Motor Acme Screw Features • Protective coatings and O-ring seals throughout • Patented in-line load system • Hybrid Acme style nut and screw design, no brake needed • Ball detent overload clutch • Stroke lengths 2 to 24 inches (50 to 600mm) • Load capacities up to 1500 pounds Shown with optional (6672 N) adjustable limit switch feature • Speeds up to 2.7 inches (68.58 millimeters)/sec. travel • Thermal overload incorporated Up to 1,500 lbs. (6672 N) Rated Load into the motor Up to 2.7 in. (68.58 mm)/sec. Travel Speed • Heavy wall construction • Double ball bearing motors The K2 is the base model in the B-Track family. It incorporates a • Heat treated gears patented in-line load transfer design which provides high load capability • Rugged extension rod bearing support for rugged-duty use, efficient power use, compact package size, • Optional 90 vdc motor for use with excellent corrosion and washdown protection, and high performance SBC-AC control (IP54) synthetic lubrication for life, all at an affordable price. • Custom mounting options available

The K2 uses a solid bronze or Delrin® nut with a rolled hybrid Acme Typical Applications style screw yielding high impact capability and long screw life. Heavy- • Heavy duty platform and engine lifts duty double-ended ball bearing motors, hardened gears, O-ring seals • Deck and implement lifts for tractors and mobile applications and an extension rod bearing system that provides best in class • Table positioning capabilities. • Wheelchair and scooter lifts • Bin and tank cover lifts Now Available Optional Adjustable Limit Switch These easy to use • Flow gate open/close adjustable switches are mounted in a channel on the cover tube with custom cap for protection. They are easily moved to enable the end- user the flexibility of setting the stroke length at any position within the Scan to watch! full stroke capability. Just pop the cap off, loosen the set screw and How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches slide the switch into the desired position. https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

• Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: (in-line load) -20° F to +150° F (-29º C to +65º C), • Refer to performance chart for load/current/speed -40º F to +176º F (-40º C to +80º C) Upon Request. capabilities • Weather resistant enclosure & seals (IP69K Static, IP65 • Stroke Length Tolerance: +/-.06” (1.52 mm) capable, 250 hour salt spray, 500 hour for paint) • Motor is protected with auto reset breaker inside motor • Normal operating voltage: 10-16 vdc (Ratings are at 12 housing (temperature/current/time dependent) vdc Normal.) • Overload clutch setting: +25% over rated dynamic load • 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105°C • Duty cycle is time/temperature/load dependent, suggested guidelines are: Control/Connections - 50% max on-time/50% off-time for loads up to 50% of capability • Lead wires abrasion protected with spiral covering - 25% max on-time/75% off-time for loads between 50%-80% of capability • Use momentary contact double pole/double throw - 10% max on-time/90% off-time for loads between switch in powering unit for extend/retract operation. 80%-100% of capability (ON)-OFF-(ON) DPDT (Load/stroke profiles will allow some adjustment • Connectors: variation from these guidelines.) - Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973) Upon Request

20 www.thomsonlinear.com B-Track K2

Speed Performance Graphs Imperial Current Draw Measurements* *Performance Chart Measurements are Nominal

K2G05-12VDC Nominal Perormance K2G05-24VDC Nominal Perormance Load Capacity 300 lbs. For Metric Measurements, see page 30. K2G05-12VDC Current Draw Speed K2G05-24VDC Current Draw Speed 25 3 12.5 3

2.5 2.5 20 10

2.5 2.5 15 .5 2.25 2.25

10 5 Speed - IPS

2 Speed - IPS 2 Current Draw - Amps Current Draw - Amps 5 2.5 1.5 1.5

0 1.5 0 1.5 0 50 100 150 200 250 300 0 50 100 150 200 250 300 Load - lbs Load - lbs K2G10-12VDC Nominal Perormance K2G10-24VDC Nominal Perormance Load Capacity 600 lbs. For Metric Measurements, see page 30. K2G10-12VDC Current Draw Speed K2G10-24VDC Current Draw Speed 25 1.5 12.5 1.5

20 1.3 10 1.3

15 1.1 .5 1.1

10 0.9 5 0.9 Speed - IPS Speed - IPS Current Draw - Amps Current Draw - Amps 5 0. 2.5 0.

0 0.5 0 0.5 0 100 200 300 400 500 600 0 100 200 300 400 500 600 Load - lbs Load - lbs K2G20-12VDC Nominal Perormance K2G20-24VDC Nominal Perormance Load Capacity 1200 lbs. For Metric Measurements, see page 30. K2G20-12VDC Current Draw Speed K2G20-24VDC Current Draw Speed 25 0.6 12.5 0.6

0. 0. 20 10 0.64 0.64

15 0.58 .5 0.58

10 0.52 5 0.52 Speed - IPS Speed - IPS 0.46 0.46 Current Draw - Amps Current Draw - Amps 5 2.5 0.4 0.4

0 0.34 0 0.34 0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200 Load - lbs Load - lbs K2G30-12VDC Nominal Perormance K2G30-24VDC Nominal Perormance Load Capacity 1500 lbs. For Metric Measurements, see page 30. K2G30-12VDC Current Draw Speed K2G30-24VDC Current Draw Speed 25 0.46 12.5 0.46

0.44 0.44 20 10 0.42 0.42

15 0.4 .5 0.4

10 0.38 5 0.38 Speed - IPS Speed - IPS 0.36 0.36 Current Draw - Amps Current Draw - Amps 5 2.5 0.34 0.34

0 0.32 0 0.32 0 300 600 900 1200 1500 0 300 600 900 1200 1500 Load - lbs Load - lbs

www.thomsonlinear.com 21 B-Track K2

Performance Graphs Metric Speed Measurements* Current Draw *Performance Chart Measurements are Nominal

K2G05-12VDC Nominal Perormance K2G05-24VDC Nominal Perormance Load Capacity 1335 N For Imperial Measurements, see page 29. K2G05-12VDC Current Draw Speed K2G05-24VDC Current Draw Speed 25 6 12.5 6

0 0 20 10

64 64 15 .5 58 58 10 5

52 52 Speed - IPS Speed - MMPS

Current Draw - Amps 5 Current Draw - Amps 2.5 46 46

0 40 0 40 0 223 445 668 890 1113 1335 0 223 445 668 890 1113 1335 Load - N Load - N K2G10-12VDC Nominal Perormance K2G10-24VDC Nominal Perormance Load Capacity 2670 N For Imperial Measurements, see page 29. K2G10-12VDC Current Draw Speed K2G10-24VDC Current Draw Speed 25 40 12.5 40

35 35 20 10

30 30 15 .5 25 25 10 5 20 20 Speed - MMPS Speed - MMPS

Current Draw - Amps 5 Current Draw - Amps 2.5 15 15

0 10 0 10 0 445 890 1335 180 2225 260 0 445 890 1335 180 2225 260 Load - N Load - N K2G20-12VDC Nominal Perormance K2G20-24VDC Nominal Perormance Load Capacity 5340 N For Imperial Measurements, see page 29. K2G20-12VDC Current Draw Speed K2G20-24VDC Current Draw Speed 25 20 12.5 20

18 18 20 10

16 16 15 .5 14 14 10 5 12 12 Speed - MMPS Speed - MMPS

Current Draw - Amps 5 Current Draw - Amps 2.5 10 10

0 8 0 8 0 890 180 260 3560 4450 5340 0 890 180 260 3560 4450 5340 Load - N Load - N

Load CapacityK2G30-12VDC 6675 N Nominal Perormance K2G30-24VDC NominalFor Imperial Perormance Measurements , see page 29. K2G30-12VDC Current Draw Speed K2G30-24VDC Current Draw Speed 25 12 12.5 12 11.5 11.5 20 10 11 11

15 10.5 .5 10.5 10 10 10 9.5 5 9.5 Speed - IPS Speed - IPS 9 9

Current Draw - Amps 5 Current Draw - Amps 2.5 8.5 8.5 0 8 0 8 0 1335 260 4005 5340 665 0 1335 260 4005 5340 665 Load - N Load - N

22 www.thomsonlinear.com B-Track K2

Dimensions

in. mm in. mm in. mm in. mm in. mm in. mm B-Track K2 Stroke 2 51 4 102 6 152 8 203 10 254 12 305 A 8.32 211.3 10.32 262.1 12.32 312.9 14.32 363.7 16.32 414.5 18.32 465.3 Note: Special lengths available

4 3 2 1 7 6 in. mm in. 5 mm in. mm in. mm in. mm in. mm B-Track K2 Stroke 14 356 16 406 18 457 20 508 22 559 24 610 A 20.32 516.1 22.32 566.9 24.32 617.7 29.32 744.7 31.32 795.5 33.32 846.3 Note: Special lengths available

["A"] ±3.18 "A" ±.125 RETRACTED NOMINAL STROKE IS .091 [2.31] LONGER THAN ADVERTISED [78.23±0.38] TOLERANCE IS +.036/-.005 [+.91/-.13] 3.080±.015 [11.43±0.38] [13.46±0.38] .450±.015 .530±.015 [39.12±0.13] [18.31±1.52] +0.30 1.540±.005 0 [50.80 0 ] [14.87±0.56] 28.58 .721±.060 [ -0.08 ] Ø 2.000 +.012 .585±.022 +.000 (ROD) - .000 Ø 1.125 - .003

[25.40±0.38] Ø 1.000±.015 [148.88±0.43] 12.93 5.861±.017 [ 12.78 ] Ø .509 THRU [109.76±0.30] .503 4.321±.012 +0.3 BOTH ENDS WIRES PROTECTED WITH [ 63.5 - 1.3 ] BLACK SPIRAL WRAP +.01 Ø 2.50 - .05 10" [254] LEAD WIRE LENGTH [24.24±0.46] CONNECT (+) TO GRAY WIRE .954±.018 & (-) TO BLACK WIRE TO EXTEND THE ACTUATOR PACKARD 56 CONNECTOR [177±5.08] ALL DIMENSIONS ARE NOMINAL 6.969±.200 UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets.

Friday, October 21, 2005 7:41:48 AM NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER WITHOUT THE WRITTEN PERMISSION OF C K2 Dimensions BEAR LINEAR IS PROHIBITED. SCALE 1:1 7 6 5 4

www.thomsonlinear.com 23 B-Track K2ac

Rugged Duty Actuator AC Motor Acme Screw Features • Protective coatings and O-ring seals throughout • Patented in-line load system • Hybrid nut and screw design, no brake needed • Ball detent overload clutch • Stroke lengths 4 to 24 inches (100 to 600 millimeters) • Load capacities up to 1100 pounds (4893 N) • Speeds up to 1 inches (25.4 millimeters)/sec. travel Up to 1,100 lbs. (4893 N) Rated Load • Thermal overload incorporated Up to 1 in. (25.4mm)/sec. Travel Speed into the motor • Heavy wall construction The K2 is the base model in the B-Track family. It incorporates a • Double ball bearing motors patented in-line load transfer design which provides high load capability • Heat treated gears for rugged-duty use, efficient power use, compact package size, excellent • Rugged extension rod bearing support corrosion and washdown protection, and high performance synthetic • Custom mounting options available lubrication for life, all at an affordable price. • Limit switches offered only in the The K2 uses a solid bronze or Delrin® nut with a rolled hybrid adjustable version (EP1.x) screw yielding high impact capability and long screw life. Heavy-duty double-ended ball bearing motors, hardened gears, O-ring seals and an Typical Applications extension rod bearing system that provides best in class capabilities. • Ergonomic lift tables • Roof vents Now Available Optional Adjustable Limit Switch These easy to use • Conveyor diverters adjustable switches are mounted in a channel on the cover tube with custom cap for protection. They are easily moved to enable the end-user • Bin/tank cover lifts the flexibility of setting the stroke length at any position within the full stroke capability. Scan to watch! How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

• Overload clutch setting: +25% over rated dynamic load Control/Connections • Duty cycle is time/temperature/load dependent, • 14 gauge stranded lead wires-UL style 1230 w/PVC suggested guidelines are: insulation Class F 105° C - 50% max on-time/50% off-time for loads up to 50% of capability • Use momentary contact switch in powering unit for - 25% max on-time/75% off-time for loads between extend/retract operation. 50%-80% of capability (ON)-OFF-(ON) SPDT - 10% max on-time/90% off-time for loads between 80%-100% of capability (Load/stroke profiles will allow some adjustment variation from these guidelines.)

24 www.thomsonlinear.com B-Track K2ac

Dimensions

8 7 6 5 4 3 2 1 in. mm in. mm in. mm in. mm in. mm in. mm B-Track Stroke 4 100 6 150 8 200 12 300 18 450 24 600 K2ac A 14.96 380.0 16.97 431.0 18.94 481.1 22.95 582.9 28.94 735.1 34.92 887.0 Note: Special lengths available

["A" ±3.18] "A" ±.125 RETRACTED NOMINAL STROKE IS .091 LONGER THAN ADVERTISED [78.23±0.38] [11.11±0.38] TOLERANCE IS +.036/-.005 [13.46±0.38] 3.080±.015 .438±.015 .530±.015 [39.12±0.13] [ 50.80 + 0.30 ] 1.540±.005 0 [31.18±1.52] 0 [14.87±0.56] [ 28.58 - 0.08 ] 1.228±.060 Ø 2.000 +.012 .585±.022 -.000 Ø 1.125 +.000 -.003 (ROD) [25.40±0.38] Ø 1.000±.015 [156.39±0.43] 12.93 6.157±.017 [ 12.78 ] .509 [117.28±0.30] Ø THRU 4.617±.012 .503 BOTH ENDS 23.5" [597] CABLE W/18AWG WIRES HOT TO RED WIRE TO EXTEND [24.2±0.46] HOT TO BLACK WIRE TO RETRACT WHITE WIRE IS NEUTRAL +0.3 .954±.018 [86.9 - 1.3 ] ALL DIMENSIONS ARE NOMINAL GROUND TO GREEN WIRE Ø 3.42 +.01 UNLESS OTHERWISE SPECIFIED - .05 [320.68±5.08] Measurements in inches, metric in brackets. 12.625±.200

Friday, October 21, 2005 7:41:48 AM NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV. WITHOUT THE WRITTEN PERMISSION OF C K2AC Dimensions NW BEAR LINEAR IS PROHIBITED. SCALE 1:2 SHEET 1 OF 1 8 7 6 5 4 1

www.thomsonlinear.com 25 B-Track K2ac

Performance Graphs Imperial Speed Measurements* Current Draw *Performance Chart Measurements are Nominal

K2G10-115VAC Nominal Perormance K2G10-230V Nominal Perormance Load Capacity 500 lbs. For Metric Measurements, see page 35. K2G10-115Vac Current Draw Speed K2G10-230Vac Current Draw Speed 3.1 1.08 1.6 1.08

3 1.06 1.55 1.06 2.9 1.5 1.04 1.04 2.8 1.45 1.02 1.02 2. 1.4 1 1 2.6 1.35 Speed - IPS Speed - IPS 0.98 0.98 2.5 1.3 Current Draw - Amps Current Draw - Amps 2.4 0.96 1.25 0.96 2.3 0.94 1.2 0.94 0 100 200 300 400 500 0 100 200 300 400 500 Load - lbs Load - lbs K2G20-115VAC Nominal Perormance K2G20-230VAC Nominal Perormance Load Capacity 750 lbs. For Metric Measurements, see page 35. Current Draw Speed Current Draw Speed K2G20-115Vac K2G20-230Vac 2. 0.6 1.35 0.6 2.65 1.325 0.58 0.58 2.6 1.3

2.55 0.56 1.25 0.56 2.5 1.25 2.45 0.54 1.225 0.54 Speed - IPS Speed - IPS 2.4 1.2

Current Draw - Amps 0.52 Current Draw - Amps 0.52 2.35 1.15 2.3 0.5 1.15 0.5 0 150 300 450 600 50 0 150 300 450 600 50 Load - lbs Load - lbs K2G30-115VAC Nominal Perormance K2G30-230VAC Nominal Perormance Load Capacity 1100 lbs. For Metric Measurements, see page 35. K2G30-115Vac Current Draw Speed K2G30-230Vac Current Draw Speed 2.55 0.4 1.28 0.4

2.5 0.39 1.26 0.39 1.24 2.45 0.38 0.38 1.22 2.4 0.3 0.3 1.2

2.35 0.36 Speed - IPS 0.36 Speed - IPS 1.18 Current Draw - Amps Current Draw - Amps 2.3 0.35 1.16 0.35

2.25 0.34 1.14 0.34 0 100 200 300 400 500 600 00 800 900 1000 1100 0 100 200 300 400 500 600 00 800 900 1000 1100 Load - lbs Load - lbs

26 www.thomsonlinear.com B-Track K2ac

Speed Performance Graphs Metric Current Draw Measurements* *Performance Chart Measurements are Nominal

K2G10-115VAC Nominal Perormance K2G10-230VAC Nominal Perormance Load Capacity 2225 N For Imperial Measurements, see page 34. K2G10-115Vac Current Draw Speed K2G10-230Vac Current Draw Speed 3.1 2.5 1.6 2.5

3 2 1.55 2 2.9 1.5 26.5 26.5 2.8 1.45 26 26 2. 1.4 25.5 25.5 2.6 1.35 Speed - MMPS

25 25 Speed - MMPS 2.5 1.3 Current Draw - Amps Current Draw - Amps 2.4 24.5 1.25 24.5 2.3 24 1.2 24 0 445 890 1335 180 2225 0 445 890 1335 180 2225 Load - N Load - N K2G20-115VAC Nominal Perormance K2G20-230VAC Nominal Perormance Load Capacity 3338 N For Imperial Measurements, see page 34. Current Draw Speed Current Draw Speed K2G20-115Vac K2G20-230Vac 2. 15 1.35 15 2.65 1.325 14.5 14.5 2.6 1.3

2.55 14 1.25 14 2.5 1.25 2.45 13.5 1.225 13.5 Speed - MMPS 2.4 1.2 Speed - MMPS

Current Draw - Amps 13 Current Draw - Amps 13 2.35 1.15 2.3 12.5 1.15 12.5 0 668 1335 2003 260 3338 0 668 1335 2003 260 3338 Load - N Load - N K2G30-115VAC Nominal Perormance K2G30-230VAC Nominal Perormance Load Capacity 4895 N For Imperial Measurements, see page 34. K2G30-115Vac Current Draw Speed K2G30-230Vac Current Draw Speed 2.55 10.2 1.28 10.2

2.5 10 1.26 10 9.8 1.24 9.8 2.45 9.6 1.22 9.6 2.4 9.4 1.2 9.4 2.35 Speed - MMPS 9.2 1.18 9.2 Speed - MMPS Current Draw - Amps Current Draw - Amps 2.3 9 1.16 9

2.25 8.8 1.14 8.8 0 445 890 1335 180 2225 260 3115 3560 4005 4450 4895 0 445 890 1335 180 2225 260 3115 3560 4005 4450 4895 Load - N Load - N

www.thomsonlinear.com 27 B-Track K2x

Rugged Duty Actuator DC Motor Ball Screw Features • Protective coatings and O-ring seals Up to 2,800 lbs. (12455 N) Rated Load throughout Up to 2.1 in. (53.34mm)/sec. Travel Speed • Efficient in-line ball screw system • Integral load holding brake • Ball detent overload clutch • Stroke lengths 2 to 24 inches (50 to 600 millimeters) • Load capacities up to 2,800 pounds (12455 N) • Speeds up to 2.1 inches (53.34 mm)/sec. travel • Thermal overload incorporated into the motor The K2x model provides the highest load rating in its class. This • Heavy wall construction model incorporates all of the base K2 features with a ball nut screw • Double ball bearing motors for a 2,800 lb. (12455 N) load capability within a compact package • Heat treated gears size. The K2x includes a bi-directional wrap spring brake for load • Rugged extension rod bearing support holding capability. These units are well suited for the most demanding • Optional 90 vdc motor for use with applications where an alternative to hydraulic or air cylinders is needed SBC-AC control (IP 54) or where hydraulic power sources are not available. • Custom mounting options available Combining the K2x actuator with BTc control functionality results in Typical Applications precision actuator control at a fraction of the cost of more complicated servo actuator systems. See Controls Section for more information on • Paving equipment BTc controls. • Deck and implement lifts for tractors and mobile applications Now Available Optional Adjustable Limit Switch These easy to • Spray booms use adjustable switches are mounted in a channel on the cover tube • Scissor and dump box lifts with custom cap for protection. They are easily moved to enable the end-user the flexibility of setting the stroke length at any position within Scan to watch! the full stroke capability. How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

• Overload clutch setting: +25% over rated dynamic load

28 www.thomsonlinear.com B-Track K2x

Speed Performance Graphs Imperial Current Draw Measurements* *Performance Chart Measurements are Nominal

Load CapacityK2G05-12VDC 600 lbs. Nominal Perormance K2G05-24VDC NominalFor Metric Perormance Measurements , see page 38. K2XG05-12VDC Current Draw Speed K2XG05-24VDC Current Draw Speed 25 2.5 12.5 2.5

2.5 2.5 20 10 2.25 2.25

15 2 .5 2

10 1.5 5 1.5 Speed - IPS Speed - IPS 1.5 1.5 Current Draw - Amps Current Draw - Amps 5 2.5 1.25 1.25

0 1 0 1 0 100 200 300 400 500 600 0 100 200 300 400 500 600 Load - lbs Load - lbs K2G10-12VDC Nominal Perormance K2G10-24VDC Nominal Perormance Load Capacity 1200 lbs. For Metric Measurements, see page 38. K2XG10-12VDC Current Draw Speed K2XG10-24VDC Current Draw Speed 25 1.6 12.5 1.6

20 1.4 10 1.4

15 1.2 .5 1.2

10 1 5 1 Speed - IPS Speed - IPS Current Draw - Amps Current Draw - Amps 5 0.8 2.5 0.8

0 0.6 0 0.6 0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200 Load - lbs Load - lbs K2G20-12VDC Nominal Perormance K2G20-24VDC Nominal Perormance Load Capacity 2200 lbs. For Metric Measurements, see page 38. K2XG20-12VDC Current Draw Speed K2XG20-24VDC Current Draw Speed 25 0.8 12.5 0.8

0. 0. 20 10

0.6 0.6 15 .5 0.5 0.5 10 5 Speed - IPS 0.4 Speed - IPS 0.4 Current Draw - Amps Current Draw - Amps 5 2.5 0.3 0.3

0 0.2 0 0.2 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Load - lbs Load - lbs

Load CapacityK2G30-12VDC 2800 lbs. Nominal Perormance K2G30-24VDC NominalFor Metric Perormance Measurements , see page 38. K2XG30-12VDC Current Draw Speed K2XG30-24VDC Current Draw Speed 25 0.4 12.5 0.4

0.45 0.45 20 10 0.43 0.43

15 0.41 .5 0.41

10 0.39 5 0.39 Speed - IPS Speed - IPS 0.3 0.3 Current Draw - Amps Current Draw - Amps 5 2.5 0.35 0.35

0 0.33 0 0.33 0 400 800 1200 1600 2000 2400 2800 0 400 800 1200 1600 2000 2400 2800 Load - lbs Load - lbs

www.thomsonlinear.com 29 B-Track K2x

Performance Graphs Metric Speed Measurements* Current Draw *Performance Chart Measurements are Nominal

K2G05-12VDC Nominal Perormance K2G05-24VDC Nominal Perormance Load Capacity 2670 N For Imperial Measurements, see page 37. K2XG05-12VDC Current Draw Speed K2XG05-24VDC Current Draw Speed 25 0 12.5 0

20 60 10 60

15 50 .5 50

10 40 5 40 Speed - MMPS Speed - MMPS Current Draw - Amps Current Draw - Amps 5 30 2.5 30

0 20 0 20 0 445 890 1335 180 2225 260 0 445 890 1335 180 2225 260 Load - N Load - N K2G10-12VDC Nominal Perormance K2G10-24VDC Nominal Perormance Load Capacity 5340 N For Imperial Measurements, see page 37. K2XG10-12VDC Current Draw Speed K2XG10-24VDC Current Draw Speed 25 40 12.5 40

20 35 10 35

15 30 .5 30

10 25 5 25 Speed - MMPS Speed - MMPS Current Draw - Amps Current Draw - Amps 5 20 2.5 20

0 15 0 15 0 890 180 260 3560 4450 5340 0 890 180 260 3560 4450 5340 Load - N Load - N K2G20-12VDC Nominal Perormance K2G20-24VDC Nominal Perormance Load Capacity 9790 N For Imperial Measurements, see page 37. K2XG20-12VDC Current Draw Speed K2XG20-24VDC Current Draw Speed 25 20 12.5 20

18 18 20 10 16 16

15 14 .5 14

10 12 5 12 Speed - MMPS 10 Speed - MMPS 10 Current Draw - Amps Current Draw - Amps 5 2.5 8 8

0 6 0 6 0 890 180 260 3560 4450 5340 6230 120 8010 8900 990 0 890 180 260 3560 4450 5340 6230 120 8010 8900 990 Load - N Load - N K2G30-12VDC Nominal Perormance K2G30-24VDC Nominal Perormance Load Capacity 12,460 N For Imperial Measurements, see page 37. K2XG30-12VDC Current Draw Speed K2XG30-24VDC Current Draw Speed 25 12 12.5 12

11.5 11.5 20 10 11 11

15 10.5 .5 10.5

10 10 5 10 Speed - MMPS 9.5 Speed - MMPS 9.5 Current Draw - Amps Current Draw - Amps 5 2.5 9 9

0 8.5 0 8.5 0 180 3560 5340 120 8900 10680 12460 0 180 3560 5340 120 8900 10680 12460 Load - N Load - N

30 www.thomsonlinear.com B-Track K2x

Dimensions

in. mm in. mm in. mm in. mm in. mm in. mm B-Track Stroke 2 51 4 102 6 152 8 203 10 254 12 305 K2x A 9.89 251.2 11.89 302.0 13.89 352.8 15.89 403.6 17.89 454.4 19.89 505.2 Note: Special lengths available

7 6 5 4 3 2 in. mm in. mm in. mm in. mm in. mm in. mm B-Track Stroke 14 356 16 406 18 457 20 508 22 559 24 610 K2x A 21.89 556.0 23.89 606.8 25.89 657.6 30.89 784.6 32.89 835.4 34.89 886.2 Note: Special lengths available

["A"±3.18] "A" ±.125 RETRACTED NOMINAL STROKE IS .091 [2.31] LONGER THAN ADVERTISED [78.23±0.38] TOLERANCE IS +.036/-.005 [+.91/-.13] 3.080±.015 [11.43±0.38] [13.46±0.38] .450±.015 .530±.015 [39.12±0.13] 50.80 +0.30 1.540±.005 [18.51±1.52] [ 0 ] 0 .012 [14.87±0.56] [28.58 ] .729±.060 Ø 2.000 + -0.08 - .000 .585±.022 +.000 (ROD) Ø 1.125 - .003 [25.40±0.38] [148.88±0.43] Ø 1.000±.015 5.861±.017 [109.76±0.30] [ 12.93 ] 4.321±.012 12.78 +0.3 .509 WIRES PROTECTED WITH 63.5 Ø THRU [ - 1.3 ] .503 BLACK SPIRAL WRAP +.01 BOTH ENDS Ø 2.50 - .05 [24.24±0.46] 10" [254] LEAD WIRE LENGTH .954±.018 CONNECT (+) TO GRAY WIRE & (-) TO BLACK WIRE TO EXTEND THE ACTUATOR [177±5.08] PACKARD 56 CONNECTOR 6.969±.200

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets.

Friday, October 21, 2005 7:41:48 AM NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER WITHOUT THE WRITTEN PERMISSION OF C K2X Dimensions BEAR LINEAR IS PROHIBITED. SCALE 1:1 7 6 5 4

www.thomsonlinear.com 31 B-Track K2xac

Rugged Duty Actuator AC Motor Ball Screw

Features • Protective coatings and O-ring seals throughout • Efficient in-line ball screw system • Integral load holding brake • Ball detent overload clutch • Stroke lengths 4 to 24 inches (100 to 600 millimeters) • Load capacities up to 2,000 pounds (8900 N) • Speeds up to 2.1 inches (53.34 millimeters)/sec. travel Up to 2,000 lbs. (8900 N) Rated Load • Thermal overload incorporated Up to 2.1 in. (53.34 mm)/sec. Travel Speed into the motor • Heavy wall construction The K2x model provides the highest load rating in its class. This • Double ball bearing motors model incorporates all of the base K2 features with a ball nut screw • Heat treated gears for a 2,000 lb. (8900 N) load capability within a compact package • Rugged extension rod bearing support size. The K2x includes a bi-directional wrap spring brake for load • Custom mounting options available holding capability. These units are well suited for the most demanding • Limit switches offered only in the applications where an alternative to hydraulic or air cylinders is needed adjustable version (EP1.x) or where hydraulic power sources are not available.

Combining the K2x actuator with BTc control functionality results in Typical Applications precision actuator control at a fraction of the cost of more complicated • Engine Lifts servo actuator systems. See Controls Section for more information on • Tables BTc controls. • Indoor Applications Now Available Optional Adjustable Limit Switch These easy to • Machine Tools use adjustable switches are mounted in a channel on the cover tube • Egg Rotation with custom cap for protection. They are easily moved to enable the end-user the flexibility of setting the stroke length at any position within Scan to watch! How to Adjust the Limit Switches for a K2 or the full stroke capability. K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Load/Current/Speed/Duty Cycle Operating Environment

32 www.thomsonlinear.com B-Track K2xac

Speed Performance Graphs Imperial Current Draw Measurements* *Performance Chart Measurements are Nominal

K2G05-230VAC Nominal Perormance Load CapacityK2G05-115VAC 500 lbs. Nominal Perormance For Metric Measurements, see page 42. Current Draw Speed K2xG05-115Vac Current Draw Speed K2xG05-230Vac 3.25 1.8 1. 1.8 1.6 1. 1. 3 1.5 1.6 1.6 2.5 1.4 1.5 1.5 1.3 2.5 Speed - IPS 1.4 Speed - IPS 1.4 1.2 Current Draw - Amps 2.25 Current Draw - Amps 1.3 1.1 1.3

2 1.2 1 1.2 0 100 200 300 400 500 0 100 200 300 400 500 Load - lbs Load - lbs K2G10-115VAC Nominal Perormance K2G10-230VAC Nominal Perormance Load Capacity 1000 lbs. For Metric Measurements, see page 42. K2xG10-115Vac Current Draw Speed K2xG10-230Vac Current Draw Speed 3.1 1.08 1.55 1.08

3 1.06 1.5 1.06

2.9 1.04 1.45 1.04

2.8 1.02 1.4 1.02

2. 1 1.35 1 Speed - IPS Speed - IPS 2.6 0.98 1.3 0.98 Current Draw - Amps Current Draw - Amps 2.5 0.96 1.25 0.96

2.4 0.94 1.2 0.94 0 200 400 600 800 1000 0 200 400 600 800 1000 Load - lbs Load - lbs K2G20-115VAC Nominal Perormance K2G20-230VAC Nominal Perormance Load Capacity 1500 lbs. For Metric Measurements, see page 42. Current Draw Speed Current Draw Speed K2xG20-115Vac K2xG20-230Vac 2. 0.56 1.36 0.56

2.65 0.55 1.33 0.55 2.6 0.54 0.54 1.3 2.55 0.53 0.53 1.2 2.5 0.52 0.52 Speed - IPS 1.24 Speed - IPS 2.45 0.51 0.51 Current Draw - Amps Current Draw - Amps 2.4 0.5 1.21 0.5

2.35 0.49 1.18 0.49 0 250 500 50 1000 1250 1500 0 250 500 50 1000 1250 1500 Load - lbs Load - lbs

Load CapacityK2G30-115VAC 2000 lbs. Nominal Perormance K2G30-230VAC NominalFor Metric Perormance Measurements, see page 42. K2xG30-115Vac Current Draw Speed K2xG30-230Vac Current Draw Speed 2.55 0.4 1.28 0.4

2.5 0.39 1.26 0.39 1.24 2.45 0.38 0.38 1.22 2.4 0.3 0.3 1.2 Speed - IPS 2.35 0.36 0.36 Speed - IPS 1.18 Current Draw - Amps Current Draw - Amps 2.3 0.35 1.16 0.35

2.25 0.34 1.14 0.34 0 250 500 50 1000 1250 1500 150 2000 0 250 500 50 1000 1250 1500 150 2000 Load - lbs Load - lbs

www.thomsonlinear.com 33 B-Track K2xac

Performance Graphs Metric Speed Measurements* Current Draw *Performance Chart Measurements are Nominal

Load CapacityK2G05-115VAC 2225 N Nominal Perormance K2G05-230VAC NominalFor Imperial Perormance Measurements, see page 41. K2xG05-115Vac Current Draw Speed K2xG05-230Vac Current Draw Speed 3.25 45 1. 45

1.6 3 42.5 42.5 1.5

2.5 40 1.4 40

2.5 3.5 1.3 3.5

Speed - MMPS 1.2 Speed - MMPS

Current Draw - Amps 2.25 35 Current Draw - Amps 35 1.1

2 32.5 1 32.5 0 445 890 1335 180 2225 0 445 890 1335 180 2225 Load - N Load - N

Load CapacityK2G10-115VAC 4450 N Nominal Perormance K2G10-230VAC NominalFor Imperial Perormance Measurements, see page 41. K2xG10-115Vac Current Draw Speed K2xG10-230Vac Current Draw Speed 3.1 2.5 1.55 2.5

3 2 1.5 2

2.9 26.5 1.45 26.5

2.8 26 1.4 26

2. 25.5 1.35 25.5

2.6 25 Speed - MMPS 1.3 25 Speed - MMPS Current Draw - Amps Current Draw - Amps 2.5 24.5 1.25 24.5

2.4 24 1.2 24 0 890 180 260 3560 4450 0 890 180 260 3560 4450 Load - N Load - N

Load CapacityK2G20-115VAC 6675 N Nominal Perormance K2G20-230VAC NominalFor Imperial Perormance Measurements, see page 41. K2xG20-115Vac Current Draw Speed K2xG20-230Vac Current Draw Speed 2. 14.25 1.36 14.25

2.65 14 1.33 14 2.6 13.5 13.5 1.3 2.55 13.5 13.5 1.2 2.5 13.25 13.25 1.24 2.45 13 Speed - MMPS 13 Speed - MMPS Current Draw - Amps Current Draw - Amps 2.4 12.5 1.21 12.5

2.35 12.5 1.18 12.5 0 1113 2225 3338 4450 5563 665 0 1113 2225 3338 4450 5563 665 Load - N Load - N

Load CapacityK2G30-115VAC 8900 N Nominal Perormance K2G30-230VAC NominalFor Imperial Perormance Measurements, see page 41. K2xG30-115Vac Current Draw Speed K2xG30-230Vac Current Draw Speed 2.55 10 1.28 10

2.5 9.8 1.26 9.8 1.24 2.45 9.6 9.6 1.22 2.4 9.4 9.4 1.2 2.35 9.2 9.2 Speed - MMPS 1.18 Speed - MMPS Current Draw - Amps Current Draw - Amps 2.3 9 1.16 9

2.25 8.8 1.14 8.8 0 1113 2225 3338 4450 5563 665 88 8900 0 1113 2225 3338 4450 5563 665 88 8900 Load - N Load - N

34 www.thomsonlinear.com B-Track K2xac

Dimensions

in. mm in. mm in. mm in. mm in. mm in. mm 8 B-Track 7 6 5 4 3 2 1 Stroke 4 100 6 150 8 200 12 300 18 450 24 600 K2xac A 14.96 380.0 16.97 431.0 18.94 481.1 22.95 582.9 28.94 735.1 34.92 887.0 Note: Special lengths available

["A" ±3.18] "A" ±.125 RETRACTED NOMINAL STROKE IS .091 LONGER THAN ADVERTISED TOLERANCE IS +.036/-.005 [+.91/-.13] [78.23±0.38] [11.11±0.38] [13.46±0.38] 3.080±.015 .438±.015 .530±.015 0 +0.30 [39.12±0.13] [28.58 -0.08 ] [31.30±1.52] [50.80 ] [14.87±0.56] 1.540±.005 0 +.000 1.232±.060 +.012 .585±.022 Ø 1.125 -.003 (ROD) Ø 2.000 -.000

[25.40±0.38] Ø 1.000±.015 [156.39±0.43] 12.93 6.157±.017 [12.78 ] [117.28±0.30] Ø .509 THRU 4.617±.012 .503 BOTH ENDS 23.5" [597] CABLE W/18AWG WIRES HOT TO RED WIRE TO EXTEND [24.24±0.46] .954±.018 HOT TO BLACK WIRE TO RETRACT [ 86.9 + 0.3 ] WHITE WIRE IS NEUTRAL -1.3 Ø 3.42 +.01 ALL DIMENSIONS ARE NOMINAL GROUND TO GREEN WIRE -.05 UNLESS OTHERWISE SPECIFIED [320.68±5.08] Measurements in inches, metric in brackets. 12.625±.200

Friday, October 21, 2005 7:41:48 AM NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV. WITHOUT THE WRITTEN PERMISSION OF C K2XAC Dimensions NW BEAR LINEAR IS PROHIBITED. SCALE 1:2 SHEET 1 OF 1 8 7 6 5 4 1

www.thomsonlinear.com 35 Custom Actuators

8 7 6 5 4 3 2 1 ROD END ROD END Warner .72 Linear offers a broad range of standardOPTION actuators #4 to suit many OPTION #5 needs. We realize though, that often special application parameters .45 1.27 STANDARD dictate special actuator configurations and modifications. 3.04 Warner D D ROD END Linear actuators are designed with this in mind, as many of our .44 1.36 products can be readily customized to suit specific requirements. .509 R.75 Ø .503 THRU Our products are built on modules that can be mixed and matched Ø 1.00 in final assembly. Our final assembly operations are configured to provide 1.36 flexible assembly to accommodate custom orders, quickly and .509 cost effectively. Ø .63 THRU 5/8-18 THREADS Ø .503 THRU ROD END 1.20 OPTION #1 If your application has a special need that our standard catalog Examples of special C products are unable to fit, please contact your Warner Linear C 1/2-20 UNF-2A request features8 7 6 5 4 3 .53 2 1 X .88 DEEP representative or consult with our technical specialists so we can (2) configure a product to fitROD your END need. FLATS .44ROD END 8 7 6 5 4 3 2 1 .72 OPTION #4 OPTION 1.27 #5 .45 A few of our standard special offerings:ROD END ROD END 3.04 1.27 STANDARD .72 1.36 OPTIONROD END #4 Ø 1.00 OPTION #5 D • Special pin to pin lengths and stroke lengths D ROD END .45 OPTION #6 .44 1.36 1.27 STANDARD ROD END • Special end fittings and mounting configurations 3.04 D .509 R.75 D ROD END Ø .503 THRUOPTION #2 .44 B • Special paints and motor lead wire lengths 1.36and connectors .509 B 5/8-18 UNF-2A Ø.503 Ø 1.00 THRU 1.23 .509 X .75 DEEP R.75 Ø .503 THRU 1.36 Dimensions are in inches Ø 1.00 Ø .509 THRU B-Track Rod End Mounting Options Ø .63 THRU 5/8-18 THREADS .503 .72 1.20 8 ROD END7 6 51.36 3.04 4 3 2 1 8 7 6 5 4 3 Rod End 2 .45 1 .509 OPTION #1 Rod End Ø .63 THRU 5/8-18 THREADS Ø .503 THRU 8 7 6 5 ROD4 END 3 Option 6 2 ROD END 1 C Option 3 ROD END ROD END 1.20 C ROD END1/2-20 UNF-2A 1.36 .72 OPTION #4 .53ROD END OPTION #5 STANDARD OPTION .72 #1 X .88 DEEP OPTIONROD END #4 OPTIONROD END #5 .45 R.66 (2)OPTION #7 Rod End .45 C .72 OPTION #4 3.04 OPTION 1.27 #5 C STANDARD 1/2-20 UNF-2A 3.04 FLATS .44 1.27 CREATEDWednesday, August 18, 2010 10:35:10 AM D DSTANDARD .45 ROD END .53 Ø.38 THRU NAME DATE D X .88 DEEP 1.27 D RODROD END END A 3.04 (2) .44 1.27 DRAWN TAJ 4/22/2014 W ARNER L INEAR A STANDARD OPTION #3 1.36 .44 CHECKED JRZ 4/22/2014 TITLE FLATS D D 8 7 6 5 4 1.36 3 2 PROPRIETARY AND CONFIDENTIAL .441 UNLESS NOTED: ENG APPR. BASE CLEVIS OPTIONS DIMENSIONS ARE IN INCHES ROD END R.75 ROD END .44 MFG APPR. MATERIAL .509 THEØ INFORMATION1.00 CONTAINED IN THIS Ø THRU 1.36 R.75 1.36 1.27 TOLERANCES: .509.503 DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A. Ø THRU OPTION #6 WARNER LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra .503 Ø .50 THRU ROD END ROD END FINISH: Ø 1.00 REPRODUCTION IN PART OR AS A WHOLE .X = +/-.060" & MAX FINISH 250 Ra .509 R.75 WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3 SIZE DRAWING NUMBER REV. Ø THRU .72 OPTION 1/2-20#4 THREADS Ø 1.00 OPTIONWARNER LINEAR IS#5 PROHIBITED. .503 ROD END ROD END Ø 1.00 GEOMETRIC TOLERANCING PER ANSI Y14.9 Base Options 1.36 BREAK ALL CORNERS .010" NO SHARP BURRS B NW .45OPTION #2 OPTION #6 Ø 1.00 SCALE 1:2 SHEET 3 OF 3 1.36 1.27 4 3 2 1 8 7 3.04 6 5 .509 STANDARD B 1.36 Ø .509 THRU THRU B D ROD END5/8-18 UNF-2A Rod End Ø .63 THRU 5/8-18 THREADS .509.503Ø.503 1.23 D Ø .63 THRU Ø THRU ROD END Rod End 1.36 X .75 DEEP Option 4 5/8-18 THREADS .503 .44 1.20 ROD END OPTION #2 1.36 .509 1.20 ROD END B Ø .63 THRU Ø THRU .509 Option 1 5/8-18 UNF-2A 5/8-18 THREADS .503 Ø THRU B OPTIONOPTION #1 #1 .509 R.75 .503 1.20 1.23 CROD END Ø .503 THRU X .75 DEEP .72 C C 1/2-20 UNF-2A C OPTION #1 1/2-20 UNF-2A 3.04 .53 Rod End Ø 1.00 X .88 DEEP .53 C X .88 DEEP (2) .45Option 7 C 1/2-20 UNF-2A (2) 8 7 6 5 4 3 2 .53FLATS 1 .72 X .88 DEEP 1.36 3.04 FLATS .44 1.36 (2)ROD END .44 .509 Ø 1.27 THRU .45 ROD END Ø .63 THRU RODFLATSOPTION END5/8-18 #7 THREADS .44 1.27 .503 .72 ROD END OPTION #4 R.66 OPTION #5 1.20 ROD 1.36 END 1.27 CREATEDWednesday, August 18, 2010 10:35:10 AM 1.36 ROD END ROD END Ø 1.00 .45 OPTION #1 ROD END 1.36 OPTION #6 1.27 Ø.38 Ø THRU1.00 NAME DATE A 3.04 Rod End OPTION #7 DRAWN TAJ 4/22/2014 W ARNER L INEAR A C R.66 OPTIONROD END #6 C STANDARD Rod EndOPTION #3 Ø 1.00 CHECKED JRZ 4/22/2014 TITLE D 1/2-20 UNF-2A 1.36 Option 5 D CREATEDWednesday,BASE August CLEVIS 18, OPTIONS 2010 10:35:10 AM ROD END ROD END OPTION #6 .53 PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: ENG APPR. Option 2 .44 DIMENSIONS ARE IN INCHES NAME DATE ROD END X .88 DEEP ROD END Ø.38 THRU MFG APPR. MATERIAL THE INFORMATION CONTAINED IN THIS TOLERANCES: OPTION #2 A 1.36 (2) DRAWN TAJ 4/22/2014 W ARNER L INEAR A OPTION #2 DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A. OPTION #3 WARNER LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra CHECKED 4/22/2014 TITLE BROD END Ø .50 THRU FLATS .509 .44 FINISH: JRZB REPRODUCTION IN PART OR AS A WHOLE .X = +/-.060" & MAX FINISH 250 Ra .509 B R.75 5/8-18 UNF-2A .509Ø THRU PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: ENG APPR. BASE CLEVIS OPTIONS .503 WITHOUT THE WRITTEN PERMISSION OF1.23 ANGULAR: +/- 3 B Ø THRU 5/8-18 UNF-2A 1/2-20 THREADS Ø THRU DIMENSIONS ARE IN INCHES SIZE DRAWING NUMBER REV. .503 OPTION #2 .503 WARNER LINEAR IS PROHIBITED. 1.23 GEOMETRIC TOLERANCING PER ANSI Y14.9 MFG APPR. MATERIAL X .75 DEEP 1.27 THE INFORMATION CONTAINED IN THIS TOLERANCES: Base Options BREAK ALL CORNERS .010" NO SHARP BURRS B NW B DEEP .509 DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A. X .75 DEEP Ø 1.00 BSCALE 1:2 SHEET 3 OF 3 5/8-18 UNF-2A Ø THRU WARNER LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra Ø .50 THRU .503 1.23 FINISH: 8 7 6 4 REPRODUCTION IN PART OR AS A WHOLE 3 .X = +/-.060" & MAX FINISH 250 Ra 2 1 5 WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3 X .75 DEEP ROD END1/2-20 THREADS SIZE DRAWING NUMBER REV. 1.36 Ø 1.00 WARNER LINEAR IS PROHIBITED. GEOMETRIC TOLERANCING PER ANSI Y14.9 B Base Options NW .72 BREAK ALL CORNERS .010" NO SHARP BURRS 1.36 OPTION #6 SCALE 1:2 SHEET 3 OF 3 3.04 .509 .72 4 3 2 1 Ø .63 THRU 3.04 8 7 Ø THRU 6 5 ROD END 5/8-18 THREADS .503 .45 .72 ROD END OPTION #2 3.04 1.20 .45 4 1.36 2 OPTION #1 B 1.36 ROD END .45 .509 B 5/8-18 UNF-2A ROD END Ø.503 THRU 1.23 C RodX R.66.75 DEEPEnd Mounting Option Examples OPTION #7 C 1/2-20 UNF-2A R.66 1.36 RODOPTION END #7 .53 CREATEDWednesday, August 18, 2010 10:35:10 AM X .88 DEEP (Available for B-Track models only, consult factory for more options) CREATEDWednesday, August 18, 2010 10:35:10 AM ROD END R.66 (2) OPTION #7 Ø.38 THRU NAME DATE Ø.38 THRU NAME DATE A ROD END FLATS DRAWN TAJ 4/22/2014 W ARNER L INEAR A A .44 .72 CREATEDWednesday,DRAWN TAJ 4/22/2014 4/22/2014August 18,WTITLE 2010ARNER 10:35:10 L INEAR AM A OPTION #3 1. 1/2" Threaded rod end 5. 1" Extended rod end CHECKED JRZ 1 4/22/2014 OPTION #3 3.04 Ø.38 THRU CHECKED NAMEJRZ DATE TITLE BASE CLEVIS OPTIONS ROD END PROPRIETARY AND CONFIDENTIAL6 UNLESS NOTED: ENG APPR. BASE CLEVIS OPTIONS 1.27 PROPRIETARY AND CONFIDENTIAL ENG APPR. 4/22/2014 A UNLESSDIMENSIONS NOTED: ARE IN INCHES DRAWN MFG APPR.TAJ WMATERIALARNER L INEAR A THE.45 INFORMATION CONTAINED IN THIS DIMENSIONSTOLERANCES: ARE IN INCHES OPTION #3 2. 5/8" Threaded rod end 6. Flat sided rod end CHECKEDMFG APPR. 4/22/2014 TITLEMATERIAL THE INFORMATIONDRAWING CONTAINEDIS THE SOLE IN PROPERTY THIS OF TOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra 3Q.A. JRZ PROPRIETARYDRAWING IS AND THEWARNER SOLECONFIDENTIAL PROPERTY LINEAR. OFANY .XXX = +/-.005".XX = +/-.010" & MAX FINISH& MAX 60FINISH Ra 125 Ra ENGQ.A. APPR. BASE CLEVIS OPTIONS Ø .50 THRU UNLESS NOTED: FINISH: ROD END REPRODUCTIONWARNER LINEAR. IN PART ANY OR AS A WHOLE .XX = +/-.010".X = +/-.060" & MAX FINISH& MAX 125 FINISH Ra 250 Ra DIMENSIONS ARE IN INCHES MFGFINISH: APPR. MATERIAL 1.36 Ø .50 THRU 1.36 Ø 1.00 REPRODUCTIONWITHOUT IN PART THE WRITTENOR AS A WHOLEPERMISSION OF ANGULAR: +/- 3 1/2-20 THREADS ROD END THE INFORMATION CONTAINED IN THIS TOLERANCES: .X = +/-.060" & MAX FINISH 250 Ra SIZE DRAWING NUMBER REV. 3. 1/2" Spherical rod end 7. 3/8" Rod end insert DRAWINGWITHOUT ISTHE THEWARNER WRITTEN SOLE LINEAR PROPERTY PERMISSION IS PROHIBITED. OF OF ANGULAR:GEOMETRIC +/- 3 TOLERANCING PER ANSI Y14.9 Q.A. OPTION #6 1/2-20 THREADS .XXX = +/-.005" & MAX FINISH 60 Ra SIZE DRAWINGB Base NUMBER Options REV. NW WARNERWARNER LINEAR LINEAR. IS PROHIBITED. ANY GEOMETRIC .XX =BREAK +/-.010" TOLERANCING ALL &CORNERS MAX FINISH PER .010" ANSI 125 NO Y14.9Ra SHARP BURRS Ø .50 THRU FINISH: B Base Options OPTION #7 REPRODUCTION IN PART OR AS A WHOLE BREAK .X =ALL +/-.060" CORNERS & MAX.010" FINISH NO SHARP 250 Ra BURRS SCALE 1:2 SHEET 3 NWOF 3 R.66 WITHOUT THE WRITTEN PERMISSION OF SCALE 1:2 SHEET 3 OF 3 ANGULAR: +/- 3 3 2 SIZE DRAWING NUMBER REV. 8 7 1/2-20 THREADS 6 WARNER LINEAR IS PROHIBITED.4 1 ROD END 4. 5/8" Spherical rod end 5 4 GEOMETRIC TOLERANCING PER3 ANSI Y14.9 CREATEDWednesday,2 August 18,B 2010Base Options10:35:10 AM1 8 7 6 5 BREAK ALL CORNERS .010" NO SHARP BURRS NW OPTION #2 ROD END Ø.38 THRU NAME DATE SCALE 1:2 SHEET 3 OF 3 A 4 3 DRAWN TAJ 4/22/20142 W ARNER L INEAR1 A B 8 7 .5096 5 B OPTION #3 Consult with factory for specific Ø THRUmounting configuration needs. CHECKED JRZ 4/22/2014 TITLE 5/8-18 UNF-2A .503 1.23 BASE CLEVIS OPTIONS X .75 DEEP PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: ENG APPR. DIMENSIONS ARE IN INCHES MFG APPR. MATERIAL THE INFORMATION CONTAINED IN THIS TOLERANCES: DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A. WARNER LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra 5 Ø .50 THRU FINISH: REPRODUCTION IN PART OR AS A WHOLE .X = +/-.060" & MAX FINISH 250 Ra WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3 7 1/2-20 THREADS SIZE DRAWING NUMBER REV. .72 WARNER LINEAR IS PROHIBITED. GEOMETRIC TOLERANCING PER ANSI Y14.9 Base Options BREAK ALL CORNERS .010" NO SHARP BURRS B NW 3.04 SCALE 1:2 SHEET 3 OF 3 4 3 2 1 8 7 .45 6 5 Standard 1.36 ROD END R.66 OPTION #7 36 www.thomsonlinear.com CREATEDWednesday, August 18, 2010 10:35:10 AM ROD END Ø.38 THRU NAME DATE A DRAWN TAJ 4/22/2014 W ARNER L INEAR A OPTION #3 CHECKED JRZ 4/22/2014 TITLE PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: ENG APPR. BASE CLEVIS OPTIONS DIMENSIONS ARE IN INCHES MFG APPR. MATERIAL THE INFORMATION CONTAINED IN THIS TOLERANCES: DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A. WARNER LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra Ø .50 THRU FINISH: REPRODUCTION IN PART OR AS A WHOLE .X = +/-.060" & MAX FINISH 250 Ra WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3 1/2-20 THREADS SIZE DRAWING NUMBER REV. WARNER LINEAR IS PROHIBITED. GEOMETRIC TOLERANCING PER ANSI Y14.9 Base Options BREAK ALL CORNERS .010" NO SHARP BURRS B NW SCALE 1:2 SHEET 3 OF 3 4 3 2 1 8 7 6 5 Custom Actuator Solutions

We recognize how critical our actuators are to the overall Warner Linear routinely provides actuators modified to performance of your equipment. Working closely with your meet specific customer application requirements engineering and development staff, we strive for an early understanding of how you want your linear actuator to Some common versions of these are shown as our perform. K2PL/K2XPL and K2JS/K2XJS families. Building a direct communication line from our engineer to your engineer provides a number of significant benefits. Additional common modifications are: • A teaming of creative resources • Joint understanding of our actuator capabilities and how Modified Seal design for expanded they can be tailored to your application contamination protection • An understanding of the lowest cost solution to meet your actuator requirements

8 7 6 5 • Providing a complete4 solution 3that includes controls2 as 1 required

Tube/Trunnion Mount F F "XI" (Customer To Specify Full Retract) Modified Seal

E E

D D Dimensions are in inches B-Track Base Clevis Options1.48 1.67 FLATS ON .53 1.48 1.67 Base .53 (2) 1.67 1.67 STANDARD 1.48 1.481.48 (2) 1.67 FLATS .53 .53.53 Base 1.48 FLATS 1.67 (2) Ø 1.00 Ø 1.00 (2) .53(2) FLATS ON FLATS STD BASE Ø 1.00 FLATS ON Ø 1.00 FLATS FLATS(2) STD BASE Ø 1.00 BASE 8 7 6 Ø 1.00 FLATS5 4 3 2 1 STD BASE Ø 1.00 Ø 1.00 FLATS ONFLATSFLATS ONON Ø 1.00 Ø .59 Ø 1.00 STD BASESTD BASE BASE .509 Ø 1.00 Ø 1.00 Ø .503 FLATS ON Ø .59 C STD BASE .509 BASE BASEBASE8 7 C 6 5 4 3 2 1 Ø .503 Ø .59 ØØ .59 .59 .509 .509.509 BASE 1.17 Ø ØØ .503 Ø .59 .95.503 .509.503 1.17 Ø .95 .503 1.17 1.17 1.17 D .95 .95.95 D 3.83 SPHERICAL THREADED1.17 R.66 1.87 .95 3.83 Base 1/2-20 BaseD 1/2-20 R.66 D 1.87 3.83 3.83 3.83 R.66 EXTENDED 1.87 1.871.87 THREADED 3.83R.66 R.66 Base 1.87 BASE 1/2-20 R.66 1/2-20 UNF-2A B EXTENDED THREADED B X .62 DEEP EXTENDED BASE SPHERICAL BASE 1/2-20 Ø .50 1/2-20 UNF-2A BASE EXTENDEDEXTENDEDEXTENDED SPHERICAL1.37 BASE 1/2-20 Ø .50 X .62 DEEP SPHERICAL Ø .501/2-20 THREADSØØ .50 .50 BASE BASEBASEEXTENDED 1.37 BASE 1/2-20 SPHERICALSPHERICAL 1.37 1.371.37 SPHERICAL 1/2-20 THREADS Ø .50 BASE BASE 1/2-20BASEBASE 1/2-201/2-20 1.48 1.48 1.37 1/2-20 THREADS1/2-201/2-20 THREADS THREADS BASE 1/2-20 1.48 C 1/2-20 THREADS C 1.48 3.17 1.48 1.48 1.48 C Friday, October 21, 2005 7:41:483.17 AM 1.48 C A NAME DATE BEAR LINEAR DRAWN TAJ 5/12/2010 A 3.17 CHECKED DS 5/12/2010 TITLE R.753.17 3.17 .67 DIMENSIONAL OUTLINE ENG APPR. THREADED MFG APPR. MATERIAL 3.17 .67 SPHERICALPROPRIETARY AND CONFIDENTIAL R.75 Q.A. Base 5/8-18 THE INFORMATION CONTAINED IN THIS KODIAK ACTUATOR COMMENTS: .67 BaseDRAWING IS THE5/8-18 SOLE PROPERTY OF R.75 .67 .67 BEAR LINEAR. ANY R.75 R.75 REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV. BLUNT BLUNT WITHOUT THE WRITTEN PERMISSION OF C trunnnion mount NW R.75 .67 BEAR LINEAR IS PROHIBITED. SCALE 1:1 SHEET 1 OF 1 SPHERICAL Base Ø 1.00 8 BLUNT7 6 5 4 1 SPHERICALØ .63 BASE Ø 1.00 THREADED BASE 5/8-18 BLUNT BLUNTBLUNT Ø .63 SPHERICAL BASE Ø 1.00 Ø Ø 1.00 1.00 BASE 5/8-18 BASE 5/8-18 SPHERICALSPHERICAL BASEBLUNT THREADED Ø .63 5/8-18 THREADSØØ .63 .63 SPHERICAL 5/8-18 UNF-2A BASE BASE Ø 1.00 BASE 5/8-18BASEBASE 5/8-185/8-18 B 5/8-18 THREADS Ø .63 X .62 DEEP BASE BASE 1.48 5/8-18 B 5/8-18 THREADS BASE 5/8-18 1.48 5/8-18 THREADS 5/8-18 THREADS 5/8-18 UNF-2A X .62 DEEP B 3.36 5/8-18 THREADS B 1.48 1.48 1.48 3.36 1.48 1.48 3.36 3.36 3.36 3.36 NAME DATE DRAWN TAJ 4/22/2014 BEAR LINEAR NAME DATE 1.48 BEAR LINEAR CHECKED JRZ 4/22/2014 TITLE DRAWN TAJ 4/22/2014 BASE CLEVIS OPTIONS PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: ENG APPR. NAME DATE 4/22/2014 TITLE CHECKED JRZDIMENSIONS ARE IN INCHES NAME DATE NAME DATE BEAR LINEAR MFG APPR. DRAWN TAJMATERIALBEAR4/22/2014 LINEAR BEAR LINEAR PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: THE INFORMATION CONTAINED IN THISENG APPR. TOLERANCES: BASE CLEVISDRAWN OPTIONSTAJ 4/22/2014 DRAWN TAJ 4/22/2014 DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A. CHECKED NAME 4/22/2014DATE TITLE DIMENSIONS ARE IN INCHES MATERIAL 4/22/2014 TITLE JRZ 4/22/2014 TITLE BEAR LINEAR. ANY MFG APPR. .XX = +/-.010" & MAX FINISH 125 Ra CHECKED JRZ CHECKED JRZ BASEBEAR CLEVIS LINEAR OPTIONS THE INFORMATION CONTAINED IN THIS TOLERANCES: PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: COMMENTS: ENGDRAWN APPR. TAJBASE4/22/2014 CLEVIS OPTIONSBASE CLEVIS OPTIONS DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005"PROPRIETARY & MAX FINISHREPRODUCTION AND 60 CONFIDENTIAL Ra IN PART ORPROPRIETARY AS A WHOLEQ.A. ANDUNLESS CONFIDENTIAL NOTED: .X = +/-.060" & MAXUNLESS FINISH NOTED:250 Ra ENG APPR. ENG APPR. DIMENSIONS ARE IN INCHES 4/22/2014 TITLE BEAR LINEAR. ANY WITHOUT THE WRITTEN PERMISSION OF DIMENSIONS ARE INANGULAR: INCHES +/- 3 MFGCHECKED APPR. JRZ MATERIAL .XX = +/-.010" & MAX FINISH 125 Ra THE INFORMATION CONTAINED IN THIS TOLERANCES:DIMENSIONS ARE IN INCHESMFG APPR. MFG MATERIALAPPR. SIZE PART NUMBER MATERIAL REV. THE INFORMATION CONTAINEDBEAR LINEAR IN THIS IS PROHIBITED. COMMENTS: GEOMETRIC TOLERANCING PER ANSI Y14.9 BASE CLEVIS OPTIONS REPRODUCTION IN PART OR AS A WHOLE .X = +/-.060" & MAX FINISH 250 Ra PROPRIETARYDRAWINGTHE INFORMATION IS THE AND SOLE TOLERANCES:CONTAINED CONFIDENTIAL PROPERTY IN OFTHIS UNLESSTOLERANCES: .XXX = +/-.005"NOTED: & MAX FINISH 60 Ra Q.A.ENG APPR. B Base Options NW WITHOUT THE WRITTEN PERMISSION OF DRAWING IS THE SOLE PROPERTY OF DRAWING IS THE SOLE .XXX PROPERTY = +/-.005"BREAK OF & ALLMAX CORNERS FINISH 60 .010" Ra NO .XXX SHARP = +/-.005" BURRS & MAXQ.A. FINISH 60 Ra Q.A. NAME DATE ANGULAR: +/- 3 BEAR LINEAR. ANY SIZE DIMENSIONS .XXPART = NUMBER +/-.010" ARE IN& MAXINCHES FINISH 125 Ra BEAR LINEAR. ANY COMMENTS:REV.MFG APPR. SCALE 1:3 MATERIAL SHEET 1 OF 3 BEAR LINEAR IS PROHIBITED. A GEOMETRIC TOLERANCING PER ANSI Y14.9 REPRODUCTIONTHE INFORMATION INBEAR PART LINEAR. CONTAINED OR .XX AS ANYA= WHOLE+/-.010" IN THIS & MAX FINISH 125 Ra .XX = +/-.010" & MAX FINISH 125 Ra www.thomsonlinear.com 37 4/22/2014 BEAR LINEAR B TOLERANCES: .XBase = +/-.060" Options & MAX FINISHCOMMENTS: 250 Ra NWCOMMENTS: DRAWN TAJ A BREAK ALL CORNERSREPRODUCTION .010" NO IN PARTSHARP OR BURRS AS A WHOLE WITHOUTREPRODUCTIONDRAWING THE IS WRITTEN THEIN PART SOLE PERMISSION .XOR PROPERTY AS = A+/-.060" WHOLE OF OF & MAX FINISH 250 Ra .X = +/-.060" & MAX FINISH 250 Ra Q.A. ANGULAR: .XXX = +/-.005" +/- 3 & MAX FINISH 60 Ra 4/22/2014 TITLE WITHOUT THE WRITTEN PERMISSION OF WITHOUT THE WRITTEN ANGULAR: PERMISSION +/- OF 3 SCALE 1:3 SHEET 1 OF 3 SIZE PART NUMBER REV. CHECKED BEAR LINEARBEAR LINEAR.IS PROHIBITED. ANY GEOMETRIC .XXANGULAR: = TOLERANCING+/-.010" +/- 3 & MAX PER FINISH ANSI 125Y14.9 Ra SIZE PART NUMBER SIZE PART NUMBER REV. REV. JRZ COMMENTS: Base Options BEAR LINEAR IS PROHIBITED. REPRODUCTIONBEAR LINEAR IN PARTGEOMETRIC IS ORPROHIBITED. AS A WHOLETOLERANCING PER ANSI Y14.9GEOMETRIC TOLERANCING PER ANSI Y14.9 B PROPRIETARY AND CONFIDENTIALNW BASE CLEVIS OPTIONS BREAK .X ALL = CORNERS +/-.060" .010" & MAX NO FINISH SHARP 250 BURRS Ra B Base Options B Base Options NW NW UNLESS NOTED: ENG APPR. NAME DATE WITHOUT THE WRITTENBREAK PERMISSION ALL CORNERS OF .010" NO SHARP BURRSBREAK ALL CORNERS .010" NO SHARP BURRS SCALE 1:3 SHEET 1 OF 3 ANGULAR: +/- 3 SIZE PART NUMBER REV. DIMENSIONS ARE IN INCHES MATERIAL BEAR LINEAR A BEAR LINEAR IS PROHIBITED. SCALE 1:3 SCALE 1:3 SHEET 1 OF 3 SHEET 1 OF 3 MFGDRAWN APPR. TAJ 4/22/2014 A GEOMETRIC TOLERANCING PER ANSI Y14.9 B Base Options THE INFORMATION CONTAINED INNW THIS TOLERANCES: BREAK ALL CORNERS .010" NO SHARP BURRS DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A.CHECKED JRZ 4/22/2014 TITLE SCALE 1:3 BEARSHEET LINEAR. 1 OF ANY3 .XX = +/-.010" & MAX FINISH 125 Ra PROPRIETARY AND CONFIDENTIAL UNLESS NOTED: COMMENTS:ENG APPR. BASE CLEVIS OPTIONS REPRODUCTION IN PART OR AS A WHOLE .X = +/-.060" & MAX FINISH 250 Ra DIMENSIONS ARE IN INCHES WITHOUT THE WRITTEN PERMISSION OF ANGULAR: +/- 3 MFG APPR. MATERIAL THE INFORMATION CONTAINED IN THIS TOLERANCES: SIZE PART NUMBER REV. BEAR LINEAR IS PROHIBITED. GEOMETRIC TOLERANCING PER ANSI Y14.9 DRAWING IS THE SOLE PROPERTY OF .XXX = +/-.005" & MAX FINISH 60 Ra Q.A. Base Options BREAK ALL CORNERS .010" NO SHARP BURRS B NW BEAR LINEAR. ANY .XX = +/-.010" & MAX FINISH 125 Ra COMMENTS: SCALE 1:3 SHEET 2 OF 3 REPRODUCTION IN PART OR AS A WHOLE .X = +/-.060" & MAX FINISH 250 Ra WITHOUT THE WRITTEN4 PERMISSION OF ANGULAR: +/- 3 3 2 1 8 7 6 5 SIZE PART NUMBER REV. BEAR LINEAR IS PROHIBITED. GEOMETRIC TOLERANCING PER ANSI Y14.9 Base Options BREAK ALL CORNERS .010" NO SHARP BURRS B NW SCALE 1:3 SHEET 2 OF 3 4 3 2 1 8 7 6 5 B-Track K2pl / K2xpl

Power Lift Actuator DC Motor – Acme or Ball Screw

Features • Protective coatings and O-ring seals Up to 2,200 lbs. (9786 N) Rated Load throughout Up to 2.1 in. (53.34 mm)/sec. Travel Speed • Efficient in-line load system • Patented hybrid nut and screw design, no brake needed in K2 model • Integral load holding brake on K2x model • Ball detent overload clutch • Stroke lengths 4 to 24 inches (100 to 600 millimeters) • Load capacities up to 2200 pounds (9786 N) • Speeds up to 2.1 inches (53.34 millimeters)/sec. travel Shown with optional direct drive manual override feature without • Thermal overload incorporated into the protective cap. motor • Heavy wall construction • Double ball bearing motors • Heat treated gears B-Track Power Lift models are modified K2 or K2x actuators. • Optional 90 vdc motor for use with Power Lift units utilize all the standard components and retain all the SBC-AC control performance features of the K2 family, without the external cover tube. This allows the Power Lift actuator features to be integrated into • Custom mounting options available a variety of customer designed structures, where a cover tube is not needed. Typical Applications • Wheelchair and scooter lifts Extended gear box screws are provided allowing easy attachment to a • Traffic signs customer frame. A straight through manual override option is available as shown above. Suggested for tension applications only. Consult • Beds and tables factory for compression loading applications. • Light masts

Load/Current/Speed/Duty Cycle Operating Environment • Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: (in-line load) -20° F to +150° F (-29º C to +65º C), • Refer to performance chart for load/current/speed -40º F to +176º F (-40º C to +80º C) Upon Request. capabilities • Weather resistant enclosure & seals (250 hour salt spray, • Stroke Length Tolerance: +/-.06” (1.52 mm) 500 hour for paint) • Motor is protected with auto reset breaker inside motor • Normal operating voltage: 10-16 vdc (Ratings are at 12 housing (temperature/current/time dependent) vdc Normal.) • Overload clutch setting: +25% over rated dynamic load • 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105° C • Duty cycle is time/temperature/load dependent, suggested guidelines are: Control/Connections - 50% max on-time/50% off-time for loads up to 50% of capability • Lead wires abrasion protected with spiral covering - 25% max on-time/75% off-time for loads between • Use momentary contact double pole/double throw 50%-80% of capability switch in powering unit for extend/retract operation. - 10% max on-time/90% off-time for loads between (ON)-OFF-(ON) DPDT 80%-100% of capability • Connectors: • (Load/stroke profiles will allow some adjustment - Packard 56 series or Delphi Weather-Pack variation from these guidelines.) - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973)

38 www.thomsonlinear.com B-Track K2PL / K2xPL

Performance Graphs

See pages 29-30 for K2PL performance charts. See pages 37-38 for K2xPL performance charts.

Dimensions in. mm in. mm in. mm in. mm in. mm in. mm B-Track Stroke 4 102 6 152 8 203 10 254 12 305 14 356 K2pl A 7.03 178.6 9.03 229.4 11.03 280.2 13.03 331.0 15.03 381.8 17.03 432.6 Note: Special lengths available

in. mm in. mm in. mm in. mm in. mm B-Track Stroke 16 406 18 457 20 508 22 559 24 610 K2pl A 19.03 483.4 21.03 534.2 23.03 585.0 25.03 635.8 27.03 686.6 Note: Special lengths available

in. mm in. mm in. mm in. mm in. mm in. mm B-Track Stroke 4 102 6 152 8 203 10 254 12 305 14 356 K2xpl A 8.53 216.7 10.53 267.5 12.53 318.3 14.53 369.1 16.53 419.9 18.53 470.7 Note: Special lengths available

in. mm in. mm in. mm in. mm in. mm B-Track Stroke 16 406 18 457 20 508 22 559 24 610 K2xpl A 20.53 521.5 22.53 572.3 24.53 623.1 26.53 673.9 28.53 724.7 Note: Special lengths available

www.thomsonlinear.com 39 8 7 6 5 4 3 2 1 B-Track K2pl / K2xpl

Dimensions F

["A" ±3.18] B-Track K2pl "A" ±.125 RETRACTED NOMINAL STROKE IS .091 [2.31] [78.23±0.38] LONGER THAN ADVERTISED 3.080±.015 TOLERANCE IS +.036/-.005 [+.91/-.13] [22.2] [62.6] [39.12±0.13] .88 (MTG STUD) 0 [11.43±0.38] 2.46 E 1.540±.005 28.58 [ - 0.08 ] .450±.015 [18.5] TYP Ø 1.125 +.000(ROD) .73 MANUAL - .003 OVER-RIDE [44.5] 3/8 HEX 1.75 W/ PROTECTIVE [148.88±0.43] (MTG STUD) CAP 12.93 5.861±.017 [ 12.78 ] [109.76±0.30] Ø .509 THRU .503 +0.3 4.321±.012 [63.5 -1.3 ] D 10" [254] LEAD WIRE LENGTH WIRES PROTECTED WITH Ø 2.50+.01 CONNECT (+) TO GRAY WIRE BLACK SPIRAL WRAP -.05 & (-) TO BLACK WIRE TO EXTEND [31.99] 8 [31.8] 7 THE ACTUATOR6 5 4 3 2 1.260 1 1.25 PACKARD 56 CONNECTOR (MTG STUD) [184.76±5.08] [63.5] 7.274±.200 2.50 4X #10-32 UNF-2B (MTG STUD) BOLTS FOR MOUNTING INCLUDES LOCK NUTS ALL DIMENSIONS ARE NOMINAL C UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets.

B-Track K2xpl ["A" ±3.18] "A" ±.125 RETRACTED NOMINAL STROKE IS .091 [2.31] LONGER THAN ADVERTISED B TOLERANCE IS +.036/-.005 [.91/-.13] [62.6] 2.46 [78.23±0.38] [22.2] 3.080±.015 .88 [39.9] 1.57 [39.12±0.13] (MTG STUD) [11.43±0.38] 0 .450±.015 [18.5] 1.540±.005 [28.58 - 0.08 ] .73 TYP MANUAL Ø 1.125+.000 (ROD) -.003 OVER-RIDE Friday, October 21, 2005 7:41:48 AM 3/8 HEX [44.5] NAME DATE DRAWN TWC 3/17/2014 BEAR LINEARW/ PROTECTIVE A 1.75 CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINECAP MATERIAL [148.88±0.43] PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR 12.93 THE INFORMATION CONTAINED IN THIS COMMENTS: 5.861±.017 DRAWING IS THE SOLE PROPERTY OF [ ] BEAR LINEAR. ANY 12.78 REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER REV. WITHOUT THE WRITTEN PERMISSION OF C K2PL Dimensions NW .509 BEAR LINEAR IS PROHIBITED. SHEET 1 OF 1 [109.76±0.30] Ø THRU +0.3 SCALE 1:1 8 4.321±.0127 6 5 .503 4 [63.5 -1.3 ] 1 WIRES PROTECTED WITH Ø 2.50 +.01 10" [254] LEAD WIRE LENGTH BLACK SPIRAL WRAP -.05 CONNECT (+) TO GRAY WIRE [31.99] & (-) TO BLACK WIRE TO EXTEND [31.8] 1.260 1.25 THE ACTUATOR (MTG STUD) PACKARD 56 CONNECTOR [184.76±5.08] [63.5] 7.274±.200 2.50 4X #10-32 UNF-2B (MTG STUD) BOLTS FOR MOUNTING INCLUDES LOCK NUTS ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets.

Friday, October 21, 2005 7:41:48 AM NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER WITHOUT THE WRITTEN PERMISSION OF C K2XPL Dimensions BEAR LINEAR IS PROHIBITED. SCALE 1:1 8 7 6 5 4 1

40 www.thomsonlinear.com B-Track K2js / K2xjs Jack Stand Actuator DC Motor – Acme or Ball Screw Features • Protective coatings and O-ring seals throughout • Efficient in-line ball screw system • Integral load holding brake on K2x model • Ball detent overload clutch • Stroke lengths 8 to 16 inches (200 to 400 millimeters) • Load capacities up to 2,800 pounds (12455 N) • Speeds up to 2.1 inches (53.34 Shown with optional millimeters)/sec. travel

8 7 6 5 4 3 2 1 switch box, direct drive manual override, and • Thermal overload incorporated footpad. into the motor • Heavy wall construction • Double ball bearing motors Up to 2,800 lbs. (12455 N) Rated Load • Heat treated gears Up to 2.1 in. (53.34 mm)/sec. Travel Speed • Rugged extension rod bearing support • Custom mounting options available The B-Track Jack Stand actuator incorporates a large diameter extension rod providing the maximum offset load capability within the Typical Applications K2 family. The extension rod is slightly smaller than the cover tube and [62.6] ® • Trailer jack stands 2.46 slides on Teflon bearings within the cover tube. This feature makes [78.23±0.38] [22.2] • Trailer and vehicle outriggers 3.080±.015 .88 [39.9] the K2js suitable for high-load, free-standing use. 1.57 [39.12±0.13] [11.43±0.38] • Implement lifts 0 .450±.015 [18.5] 1.540±.005 [28.58 - 0.08 ] A number of mounting options are available including trunnion .73 • Machine height adjustment Ø 1.125+.000 mounts, or with standard flange plate (as shown). These units can be -.003 [44.5] customized with an integral switch box, direct drive manual override, or • Camper lifts 1.75 pivoting footpad. • Load Levelers [148.88±0.43] 5.861±.017 12.93 [ 12.78 ] [109.76±0.30] Ø .509 +0.3 4.321±.012 .503 [63.5 -1.3 ] Load/Current/Speed/Duty Cycle Operating Environment +.01 Ø 2.50 -.05 • Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: [31.99] (in-line load) -20° F to +150° F (-29º C to +65º C), [31.8] 1.260 -40º F to +176º F (-40º C to +80º C) Upon Request. 1.25 • Refer to performance chart for load/current/speed [184.76±5.08] capabilities • Weather resistant enclosure & seals (IP 54 capable, 250 [63.5] 7.274±.200 2.50 • Stroke Length Tolerance: +/-.06” (1.52 mm) hour salt spray, 500 hour for paint) • Motor is protected with auto reset breaker inside motor • Normal operating voltage: 10-16 vdc (Ratings are at 12 housing (temperature/current/time dependent) vdc Normal.)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, Control/Connections suggested guidelines are: • 14 gauge stranded lead wires-UL style 1230 w/PVC - 50% max on-time/50% off-time for loads up to 50% insulation Class F 105° C of capability - 25% max on-time/75% off-time for loads between • Lead wires abrasion protected with spiral covering 50%-80% of capability • Use momentary contact double pole/double throw - 10% max on-time/90% off-time for loads between switch in powering unit for extend/retract operation. 80%-100% of capability (ON)-OFF-(ON) DPDT Friday, October 21, 2005 7:41:48 AM NAME DATE (Load/stroke profiles will allow some adjustment • Connectors: DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE variation from these guidelines.) Packard 56 series or Delphi Weather-Pack MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR - Packard 56 series with 56 series blades THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER (#2984883 & #2962987) WITHOUT THE WRITTEN PERMISSION OF C K2XPL Dimensions BEAR LINEAR IS PROHIBITED. SCALE 1:1 - Delphi Weather-Pack series 8 7 6 5 4 1 (#121015792 & #12010973)

www.thomsonlinear.com 41 B-Track K2js / K2xjs

Performance7 Graphs 6 5 4 3 2 See page 29-30 for K2JS performance charts. See page 37-38 for K2xJS performance charts.

Dimensions in. mm in. mm in. mm in. mm in. mm B-Track K2js/ Stroke 8 203 10 254 12 305 14 356 16 406 K2xjs A 20.98 532.9 22.98 583.7 24.98 634.5 26.98 685.3 28.98 736.1 Note: Special lengths available ["A" ±3.18] "A" ±.125 RETRACTED B-Track K2js NOMINAL STROKE IS .091 [2.31] LONGER THAN ADVERTISED [78.23±0.38] TOLERANCE IS +/-.060 [+/-1.52] 3.080±.015 [13.46±0.38] [19.1] .530±.015 .75 +0.30 [39.12±0.13] [50.80 0 ] 1.540±.005 [27.3] [14.87±0.56] Ø 2.000 +.012 [44.22±0.38] 1.08 - .000 .585±.022 1.741±.015

[25.40±0.38] [148.88±0.43] Ø 1.000±.015 5.861±.017 12.93 [109.76±0.30] [ 12.78 ] 4.321±.012 Ø .509 THRU WIRES PROTECTED WITH 63.5 +0.3 .503 BLACK SPIRAL WRAP [ - 1.3 ] BOTH ENDS Ø 2.50 +.01 NON-ROTATING ROD - .05 [24.24±0.46] 10" [254] LEAD WIRE LENGTH .954±.018 CONNECT (+) TO GRAY WIRE 8 7 6 & (-) TO BLACK WIRE TO EXTEND5 4 3 [177±5.08] 2 1 ALL DIMENSIONS ARE NOMINAL THE ACTUATOR 6.969±.200 UNLESS OTHERWISE SPECIFIED PACKARD 56 CONNECTOR Measurements in inches, metric in brackets.

B-Track K2xjs 0 ["A" ±3.18] 111.13 [ - 0.38 ] "A" ±.125 RETRACTED +.000 Ø 4.375 NOMINAL STROKE IS .091 [2.31] -.015 LONGER THAN ADVERTISED [78.23±0.38] TOLERANCE IS +/-.060 [+/-1.52] 3.080±.015 [177.80±0.38] (BODY PROFILE) [13.10] 7.00±.015 [39.12±0.13] 4X Ø .516 [19.1] +0.30 1.540±.005 THRU .75 [ 50.80 0 ] [23] Friday, October 21, 2005 7:41:48 AM [27.2] +.012 .91 NAME DATE BEAR LINEAR (BODY PROFILE) Ø 2.000 DRAWN TWC 3/17/2014 [44.22±0.38] 1.07 -.000 CHECKED JRZ 3/17/2014 TITLE ENG APPR.MANUAL DIMENSIONAL OUTLINE 1.741±.015 MATERIAL [44.5] PROPRIETARY AND CONFIDENTIAL MFG APPR.OVER-RIDE Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: [22.2] 1.75 DRAWING IS THE SOLE PROPERTY OF 3/8 HEX BEAR LINEAR. ANY .88 REPRODUCTION IN PART OR AS A WHOLE W/ PROTECTIVESIZE PART NUMBER WITHOUT THE WRITTEN PERMISSION OF C K2JS Dimensions BEAR LINEAR IS PROHIBITED. [148.88±0.43] [44.5] CAP SCALE 1:1 5.861±.017 7 6 5 4 1.75 12.93 [109.76±0.30] [ 12.78 ] +0.3 4.321±.012 .509 THRU 63.5 Ø .503 WIRES PROTECTED WITH [ -1.3 ] +.01 BLACK SPIRAL WRAP Ø 2.50 10" [254] LEAD WIRE LENGTH NON-ROTATING ROD -.05 CONNECT (+) TO GRAY WIRE [32.39] & (-) TO BLACK WIRE TO EXTEND 1.275 THE ACTUATOR [185.03±5.08] PACKARD 56 CONNECTOR ALL DIMENSIONS ARE NOMINAL 7.285±.200 UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets.

42 www.thomsonlinear.com

Friday, October 21, 2005 7:41:48 AM NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED JRZ 3/17/2014 TITLE ENG APPR. DIMENSIONAL OUTLINE MATERIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. Q.A. KODIAK ACTUATOR THE INFORMATION CONTAINED IN THIS COMMENTS: DRAWING IS THE SOLE PROPERTY OF BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER WITHOUT THE WRITTEN PERMISSION OF C K2XJS Dimensions BEAR LINEAR IS PROHIBITED. SCALE 1:1 SHEET 1 OF 1 8 7 6 5 4 1 B-Track K2ra Rotary Actuator DC Motor

Features • Protective coatings and O-ring seals throughout • Efficient in-line load system • Ball detent overload clutch • Speeds up to 850 RPM • Thermal overload incorporated into the motor • Heavy wall construction Optional Configurations • Double ball bearing motors • Heat treated gears • Rugged output bearing support Shown with extended • Customized mounting configurations gear box screws for ease of attachment. available • Optional 24 vdc motor available to provide more speed selections

Up to 140 in.-lb. (16 Nm) Torque Output Typical Applications Speeds from 250 to 850 RPM • Salt/seed spreaders

K2ra rotary actuators are motor driven gear boxes and use the base • Scooter lift mechanisms drive design and components of the K2 linear actuator. K2ra models • Spout rotation incorporate all of the features of the K2 model providing excellent • Turntables weatherproofing for outdoor applications. The same long-life motors, hardened gears, corrosion protection, and lubrication are utilized. • Cable winch Several output shaft and mounting configurations are available with the standard configuration shown above.

Load/Current/Speed/Duty Cycle Operating Environment • Maximum Static Rating: 3,000 lbs. (13345 N) Static • Ambient temp range: (in-line load) -20° F to +150° F (-29º C to +65º C), • Refer to performance chart for current/speed capabilities -40º F to +176º F (-40º C to +80º C) Upon Request. • Motor is protected with auto reset breaker inside motor • Weather resistant enclosure & seals (IP 65 capable, 250 housing (temperature/current/time dependent) hour salt spray, 500 hour for paint) • Overload clutch setting: match customer requirements • Normal operating voltage: 12, 24, 36, 48 vdc (Ratings are at 12 vdc Normal.) • Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% Control/Connections of capability • 14 gauge stranded lead wires - SAE J1128 SXL cross - 25% max on-time/75% off-time for loads between linked polyethylene insulation Class F 257° F (125º C) 50%-80% of capability - 10% max on-time/90% off-time for loads between • Lead wires abrasion protected with spiral covering 80%-100% of capability • Use momentary contact double pole/double throw (Load/RPM profiles will allow some adjustment switch in powering unit. (ON)-OFF-(ON) DPDT variation from these guidelines.) • Connectors: - Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973)

www.thomsonlinear.com 43 B-Track K2ra

Performance Graphs Imperial Speed Measurements* Current Draw *Performance Chart Measurements are Nominal

Load CapacityK2RAG05-12VDC 30 in-lbs. Nominal Perormance K2RAG05-24VDC NominalFor Metric Perormance Measurements, see page 53.

K2raG05-12VDC Current Draw Speed K2raG05-24VDC Current Draw Speed

25 900 12.5 900

20 800 10 800

15 00 .5 00

10 600 5 600 Speed - RPM Speed - RPM Speed - RPM Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 500 Current Draw - Amps 2.5 500

0 400 0 400 0 5 10 15 20 25 30 0 5 10 15 20 25 30 LoadLoad in-lbsin-lbs LoadLoad in-lbsin-lbs

Load CapacityK2RAG10-12VDC 60 in-lbs. Nominal Perormance K2RAG10-24VDC NominalFor Metric Perormance Measurements, see page 53. K2raG10-12VDC Current Draw Speed K2raG10-24VDC Current Draw Speed 25 450 12.5 450

400 400 20 10

350 350 15 .5 300 300 10 5 Speed - RPM Speed - RPM

250 Speed - RPM 250 Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 Current Draw - Amps 2.5 200 200

0 150 0 150 0 10 20 30 40 50 60 0 10 20 30 40 50 60 LoadLoad in-lbsin-lbs LoadLoad in-lbsin-lbs

Load CapacityK2RAG20-12VDC 120 in-lbs. Nominal Perormance K2RAG20-24VDC NominalFor Metric Perormance Measurements , see page 53.

K2raG20-12VDC Current Draw Speed K2raG20-24VDC Current Draw Speed

25 225 12.5 225

20 200 10 200

15 15 .5 15

10 150 5 150 Speed - RPM Speed - RPM Speed - RPM Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 125 Current Draw - Amps 2.5 125

0 100 0 100 0 20 40 60 80 100 120 0 20 40 60 80 100 120 LoadLoad in-lbsin-lbs LoadLoad in-lbsin-lbs

Load CapacityK2RAG30-12VDC 180 in-lbs. Nominal Perormance K2RAG30-24VDC NominalFor Metric Perormance Measurements , see page 53.

K2raG30-12VDC Current Draw Speed K2raG30-24VDC Current Draw Speed

25 150 12.5 150

130 130 20 10

110 110 15 .5 90 90 10 5 Speed - RPM Speed - RPM

0 Speed - RPM 0 Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 Current Draw - Amps 2.5 50 50

0 30 0 30 0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120 140 160 180 Load in-lbsin-lbs LoadLoad in-lbs

44 www.thomsonlinear.com B-Track K2ra

Speed Performance Graphs Metric Current Draw Measurements* *Performance Chart Measurements are Nominal

Load CapacityK2RAG05-12VDC 3.4 N-m Nominal Perormance K2RAG05-24VDC NominalFor Imperial Perormance Measurements, see page 52.

K2raG05-12VDC Current Draw Speed K2raG05-24VDC Current Draw Speed

25 900 12.5 900

20 800 10 800

15 00 .5 00

10 600 5 600 Speed - RPM Speed - RPM Speed - RPM Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 500 Current Draw - Amps 2.5 500

0 400 0 400 0.0 0.6 1.1 1. 2.3 2.8 3.4 0.0 0.6 1.1 1. 2.3 2.8 3.4 Load N-mN-m LoadLoad N-m

Load CapacityK2RAG10-12VDC 6.8 N-m Nominal Perormance K2RAG10-24VDC NominalFor Imperial Perormance Measurements, see page 52. K2raG10-12VDC Current Draw Speed K2raG10-24VDC Current Draw Speed 25 450 12.5 450

400 400 20 10

350 350 15 .5 300 300 10 5 Speed - RPM Speed - RPM 250 Speed - RPM 250 Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 Current Draw - Amps 2.5 200 200

0 150 0 150 0.0 1.1 2.3 3.4 4.5 5. 6.8 0.0 1.1 2.3 3.4 4.5 5. 6.8 LoadLoad N-m LoadLoad N-m N-m

Load CapacityK2RAG20-12VDC 13.6 N-m Nominal Perormance K2RAG20-24VDC NominalFor Imperial Perormance Measurements, see page 52.

K2raG20-12VDC Current Draw Speed K2raG20-24VDC Current Draw Speed

25 225 12.5 225

20 200 10 200

15 15 .5 15

10 150 5 150 Speed - RPM Speed - RPM Speed - RPM Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 125 Current Draw - Amps 2.5 125

0 100 0 100 0.0 2.3 4.5 6.8 9.0 11.3 13.6 0.0 2.3 4.5 6.8 9.0 11.3 13.6 LoadLoad N-m LoadLoad N-m

Load CapacityK2RAG30-12VDC 20.3 N-m Nominal Perormance K2RAG30-24VDC NominalFor Imperial Perormance Measurements, see page 52.

K2raG30-12VDC Current Draw Speed K2raG30-24VDC Current Draw Speed

25 150 12.5 150

130 130 20 10

110 110 15 .5 90 90 10 5 Speed - RPM Speed - RPM 0 Speed - RPM 0 Speed - RPM Current Draw - Amps Current Draw - Amps

Current Draw - Amps 5 Current Draw - Amps 2.5 50 50

0 30 0 30 0.0 2.3 4.5 6.8 9.0 11.3 13.6 15.8 18.1 20.3 0.0 2.3 4.5 6.8 9.0 11.3 13.6 15.8 18.1 20.3 LoadLoad N-m LoadLoad N-m

www.thomsonlinear.com 45 8 7 6 5 4 3 2 1 B-Track K2ra

Dimensions

[99.3] 3.91 Ø .250±.005 [6.35±0.13] THRU [11.1] .44 +0.30 [63.5] [ 50.80 ] [10.9] 2.50 Ø .751 [19.08] 1.000 [25.40] 0 0 +.012 28.52 .43 STUD (MTG STUD) Ø 2.000 [ - 0.08 ] LENGTH -.000 +.000 PILOT Ø 1.123 -.003 WIRES PROTECTED WITH [44.5] BLACK SPIRAL WRAP [25.40±0.38] 1.75 (MTG STUD) Ø 1.000±.015 [148.88±0.43] 5.861±.017 [109.76±0.30] +0.3 4.321±.012 [ 63.5 ] -1.3 #10-32 STUD 10" [254] LEAD WIRE LENGTH +.01 CONNECT (+) TO GRAY WIRE Ø 2.50 4 PLACES & (-) TO BLACK WIRE TO EXTEND -.05 THE ACTUATOR PACKARD 56 CONNECTOR [16.5] [39.12±0.13] .65 1.540±.005 [169.28] 6.664 [78.23±0.38] 3.080±.015 ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED Measurements in inches, metric in brackets.

NAME DATE DRAWN TWC 3/17/2014 BEAR LINEAR CHECKED TAJ 3/17/2014 TITLE ENG APPR. PROPRIETARY AND CONFIDENTIAL MFG APPR. MATERIAL Q.A. THE INFORMATION CONTAINED IN THIS K2 ROTARY ACTUATOR DRAWING IS THE SOLE PROPERTY OF COMMENTS: BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE SIZE PART NUMBER WITHOUT THE WRITTEN PERMISSION OF C K2RA Dimensions BEAR LINEAR IS PROHIBITED. SCALE 1:1.5 8 7 6 5 4 3 2 1

46 www.thomsonlinear.com Performance Features

Warner Linear Actuator Dependable Operation Controls available for a Warner Linear controls are state-of-the-art using surface mount electronic components and automated circuit board manufacturing methods. Each wide variety of applications control is field durability tested for use in demanding applications.

Rugged and Reliable Warner Linear actuators include a full Use of SMT manufacturing processes set of actuator controls, well-suited for assures consistent performance from a broad range of application needs. control to control.

They range from simple to use • Integrated actuator sensors are switch box controls for basic extend/ protected from the environment retract function, to state-of-the-art • Solid-state electronic components and microprocessor based digital electronic non-contact sensors (Hall effect) controls using SMT design and • Actuator mounted or remote mountable manufacturing processes. Easy To Use • Simple plug-and-play switch box controls are hassle-free – just plug in Offered functions: and connect the power clips. • Basic position controls are integrated with the actuators to simplify • Basic extend and retract ease of use and maintain the rugged duty capabilities of Warner Linear actuators. They are easy to use and plug-and-play ready. • Electric switch and electronic • Advanced microprocessor based controls are also available. They stroke limits employ digital electronics using SMT processes and offer a broad range of intelligent actuator control options. Consult your Warner Linear • End of stroke outputs technical specialist on how advanced controls might suit your needs.

• Position feedback potentiometer Warner Linear BTc controls are specifically designed for use with the and encoder outputs B-Track line of actuators. Some controls and options are also suitable for use with the M-Track models. • Electronic current limit – fixed and programmable

• Electronic dynamic braking

• Fixed, manual and electronic adjustable end stops

• Signal follower

www.thomsonlinear.com 47 Power Supply/Control/Accessory Selection Guide

Customer Provides Power

Switch Box for 12, 24, or 48 volt motor actuators Page 57 Input: 12ft. (3.66m) cable Output: 1ft. cable or optional cables (M1, K2, K2x, RA actuators)

Switch Box for 115 or 230 volt actuators Page 57 Input: 6ft (1.83m) cable Output: Customer supplied connector (K2ac, K2xac actuators)

Power Supply Required

12 or 24 volt DC Power Supply for M-Track Actuator ...... Page 58 Options: AC input with plug AC input without plug Switch included Switch not included

90 volt DC Power Supply for K2/K2x Actuator ...... Page 59 Options: AC input with plug AC input without plug Switch included Switch not included Speed Potentiometer

24 volt DC Power Supply for K2/K2x Actuator ...... Page 60 Options: AC input with plug AC input without plug Switch included Switch not included

NOTE: All power supply designs are provided with a one foot long cable for connection to actuator. Accessory cables are available in lengths of 5, 10, 20, 25 foot (1.524, 3.048, 6.096, 7.62mm) length.

Controls

End of Travel Limit Switches ...... Pages 61-62 Factory set/not adjustable (P1) ...... Pages 63-64 Field Adjustable (EP1) ...... Page 65

Quick Stop Control ...... Pages 66-67

Position Feedback Control ...... Page 68

Low Input Switching Control ...... Page 69

Wireless Actuator Control ...... Page 70

48 www.thomsonlinear.com Simple Switch Box Controls

All actuators are controlled using an external-retract-off switching function. The SBC-DC and SBC-AC provide a simple mounted switch compatible with Warner Linear actuators.

SBC-DC

Power: Compatible with 12, 24 and 48 volt DC actuators Function: Extend, Retract, Off via DPDT momentary toggle switch Enclosure: ABS plastic enclosure 4.7” L x 3.2” W x 2.2” H (119.38mm L x 81.28mm W x 55.88m H) Input Cable: 12ft. (3.66m), 2 wire, 14AWG cable with alligator clip ends Output Cable 1ft. (.30m) cable provided. Designate connector appropriate to actuator being used Optional extension cables are available in 5-25ft (1.524 - 7.62m) lengths

SBC – DC 3 – 10

SBC Model No. DC Input Power Length of Mating Cable in Feet (If blank, switch has no mating connector) Connector Style: (One End Female Weatherpack) Other End is Male Version of: 1 – Mini Packard 56 (M-Track) 2 – Packard 56 3 – Weatherpack 4 – Deutsch (DT06-2S)

SBC-AC Power: Compatible with 115 or 230 volt VAC input Function: Extend, Retract, Off via DPDT momentary contact switch Enclosure: 4.72” L x 4.72” W x 3.15” (119.89mm L x 119.89mm W x 80.01mm H) long dust tight enclosure Protection: Externally mounted 5 Amp fuse on outside of enclosure for easy replacement Input Cable: 6ft. (1.829m) open ended tinned AC input cable provided Output Cable: Sealed cable gland included for customer supplied output cable

SBC – AC – A

SBC Model No. AC Input Power Input Wire Style Blank– 6’ (1.829m) Open-ended (3) Strand Wire A – 6’ (1.829m) Long 3 Prong Plug

Optional Extension and Control Power Cables Power supplies include a 1ft. (.30m) length cable to connect to actuator.

Accessory cables may be ordered in lengths of 5, 10, 20 and 25 feet (1.524, 3.048, 6.096 and 7.62 meters) with the appropriate connector for the actuator selected. (mini-packard, Packard 56, Weatherpack, Deutsch)

Live Power (LP) cables are required to provide constant power to BTc Limit switch or potentiometer feedback circuits mounted on the actuator. LP cables provide two connectors.

Signal Cables (SC) provide the LP cable with two additional connectors for use with limit switch or potentiometer feedback.

www.thomsonlinear.com 49 M-Track Power Supply

Extension Cable Part Number Example: SBC – 2 PC – 3 Y – 20 (6,096)

SBC Model No. Number of Connector Style: Length in Feet (Meters) 12 & 24 Volt Model Conductors One End Male, One End Female 1 – Mini Packard 56 (M-Track) 2 – Packard 56 Dual Output “Y” Cable Cable Type 3 – Weatherpack 4 – Deutsch (DT06-2S) (Used only on PC & LP options) PC – Power Cable (Carol “J” Cord with Shrink Sleeves) SC – Signal Cable (with Shrink Sleeves Only) LP – Live Power (22 AWG, 4 conductor wire but only use red & black wires. Trim white & green wires flush with insulation.)

SBC-AC Power Supply

Input: 85-264 volts AC

Output: 12 volts @ 5.4Amps 24 volts @ 2.7Amps

Input Cable: Standard: 6ft. (1.829m) open end, tinned cable Optional: 6ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: 1ft. (.30m) length cable with 2-pin Packard 56 (for M-Track 1) Optional extension cables can be ordered in 5-25ft. (1.524-7.62m) lengths

Enclosure: 4.72” x 4.72” x 3.15” (119.89mm L x 119.89mm W x 80.01mm H) polycarbonate housing NEMA 4, 4x, 12, 13

Operating Temperature: -30º F to 140º F (-34º C to 60º C)

Ratings: CE, TUV, UL/cUL Conducted EMI meets EN55022 and ROHS

Protection: External fuse provided

Switching: No switch or DPDT momentary switch

Example: SBC – AC2 – 12 V 1 – A S R

SBC Model No. Output Power Input Wire Style Readout AC Power Supply 12V – 12VDC Blank– 6' (1.829m) Open (3) Strand (M-Track Only) Wire R – 0-10V 24V – 24VDC A – 6' (1.829m) Long 3 Prong Plug (Plug only available on Input Power 115 VAC input) AC – 115 VAC input AC2 – 230 VAC input Connector Style: Switch (Female Gender) S – Rocker Switch 1 – Mini Packard 56 (M-Track) Blank– No Switch

50 www.thomsonlinear.com K2/K2x Power Supplies

SBC-AC/SBC-AC2 Power Supply 90 volt output

Input: AC: 115 volt AC AC2: 230 volt AC

Output: 90 volts DC @ 5 Amps

Input Cable: Standard: 6 ft. (1.829m) open end, tinned cable Optional for 115 AC 6 ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: 1 ft. (.30m) cable with 3-pin Deutsch connector Optional extension cables can be ordered in 5-25 ft. (1.524-7.62m) lengths

Enclosure: 4.72”L x 4.72”W x 3.15”H (119.89mm L x 119.89mm W x 80.01mm H) polycarbonate housing NEMA 4, 4x, 12, 13

Fusing: External fuse mounted on enclosure for easy replacement

Switching: DPDT momentary rocker switch for manual actuator control or Customer may supply their own switch

Potentiometer: Optional speed pot allows for output voltage adjustment (varies actuator speed)

Example: SBC – AC2 – 90 V 100 – A S P

SBC Model No. Output Power Input Wire Style Potentiometer AC Power Supply 90V – 90VDC Blank– 6' (1.829m) Open (3) Strand Wire P – Potentiometer (used A – 6' (1.829m) Long 3 Prong for speed control) Plug (Plug only available on Blank– No Potentiometer Input Power 115 VAC input) AC – 115 VAC input AC2 – 230 VAC input Connector Style: Switch (Female Gender) S – Rocker Switch 4 – Deutsch DT06-3S Blank– No Switch

www.thomsonlinear.com 51 K2/K2x Power Supplies

SBC-AC/SBC-AC2 Power Supply 24 volt output

Input: AC: 115 volt AC AC2: 230 volt AC

Output: 24 volts @ 12 Amps

Input Cable: Standard: 6 ft. (1.829m) open end, tinned cable Optional for 115 AC 6 ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: Standard 1 ft. (.30m) cable: specify connector to match actuator: 1. Mini Packard standard for M-Track actuators 2. Packard 56 standard on K2 and K2x model actuators 3. Packard WeatherPack optional on K2 and K2x model actuators 4. Deutsch DT06-2S optional on K2 and K2x model actuators 5. Optional extension output cables can be ordered in 5-25 ft. (1.524-7.62m) lengths

Enclosure: 6.69”L x 6.69”W x 3.54”H (169.93mm L x 169.93mm W x 89.916mm H) polycarbonate housing NEMA 4, 4x, 12, 13

Fusing: External fuse mounted on enclosure for easy replacement

Switching: DPDT momentary rocker switch for manual actuator control or Customer may supply their own switch

Live Power Option: When used with BTc control options (limit switch, potentiometer feedback) the Live Power option is required. Live power option provides a constant output power source for external control components regardless of output power to the actuator. (See Extension Cable selection to select the correct cable for this option.)

Example:

SBC – AC2 – 24 V 2 – A H L S

SBC Model No. Output Power Input Wire Style Live Power AC Power Supply 24V – 24VDC Blank– 6' (1.829m) Open (3) Strand (Required on P1.2 and Wire P2.0 Control Systems) A – 6' (1.829m) Long 3 Prong Blank=No Live Power Plug (Plug only available on Input Power 115 VAC input) AC – 115 VAC input Connector Style: AC2 – 230 VAC input Switch (Female Gender) AMP Output S – Rocker Switch 2 – Packard 56 (B-Track) Blank– Standard 12 Amp Output Blank– No Switch 3 – WeatherPack (B-Track) H – High Current 20 AMP Output 4 – Deutsch DT06-2S (B-Track) (Can run 2 actuators from same power supply. B-Track Only)

52 www.thomsonlinear.com Switch Only Units SO

Any of Warner Linear’s K2 or K2x actuators can be provided with Hall effect or reed switches to be used by the customer to control actuator start/stopping & positioning. The Hall effect and reed switches are both non-contact, and use a magnet mounted on the screw inside the actuator tube to activate. Actuators can have 2-4 switches dependent on stroke length.

Hall Effect Reed The Hall effect switch is an NPN output/current sinking and The reed switch can only be provided on a K2e or K2xe requires a pull-up resistor to operate. actuator (adjustable unit). Switches can be selected as normally open (O) or normally closed (C). The Hall effect switches can also be configured to provide positioning information. A ten tooth wheel with two Reed Switch Part Numbers Available, with K2e or K2xe switches is used to provide an A and B pulse for position actuator product only: and direction along with a home switch and fully extended SO2O – 2 Normally Open, adjustable reed switches switch. This unit would be a “SO4” configuration. SO2C – 2 Normally Closed, adjustable reed switches SO3O – 3 Normally Open, adjustable reed switches Hall Effect Switch Part Numbers Available, with K2 actuator SO3C – 3 Normally Closed, adjustable reed switches product: SO4O – 4 Normally Open, adjustable reed switches SO2H – 2 end limit switches SO4C – 4 Normally Closed, adjustable reed switches

Hall Effect Switch Part Numbers Available, with K2e or K2xe Note 1: Consult factory for other options if needed actuator product: Note 2: Units with 3 switches can be no shorter than 4” and SO2H – 2 end limit switches units with 4 switches can be no shorter than 6”. SO3W – 2 wheel position switches & home end limit switch SO3H – 2 end & 1 mid limit switches Reed SO4W – 2 wheel position switches & 2 end limit switches SO4H – 2 end & 2 mid limit switches Supply Voltage: Up to 200 VDC max. O switch Up to 175 VDC max. C switch Note 1: Consult factory for other options if needed Switching 1.2 Amps max. O switch Note 2: Units with 3 switches can be no shorter than 4” and Current: 1.5 Amps max. C switch units with 4 switches can be no shorter than 6”. Contact Rating: 10 Watts max. O switch1K5K ohm 5 Watts max. C switch1K5K ohm Hall Effect Lead Wires: 24 AWG Operating -40° C to +105° C Supply Voltage: 4.75 to 24 VDCt Temperature: Output: Current sinking, max. of 25mA Housing: Hermetically sealed Lead Wires: 24 AWG Operating -40° C to +85° C Temperature: SO2O Normally Open Reed Adjustable Protection: Reverse polarity protected Switch Housing: Rugged thermoplastic, sealed

Switch SO2H Hall Effect Cable

Connector DT04-3P Deutsch Switch Cable Pin C: Green, Extend Switch Output Pin B: White, Retract Switch Output Connector DT06-4S Supply Power Pin A: Black, Switch Inputs Deutsch Pin 4: Green, Extended Output, 20mA max. 4.5 to 24VDC Pin 3: Red, Supply Power 1K5K ohm Pin 2: White, Retract Output, 20mA max. 1K5K ohm Pin 1: Black, Supply Ground

All dashed lines are customer supplied connections

www.thomsonlinear.com 53 P1.x Electronic Stroke Limit Control

Standard

Specifications Power: 25 Amps max. @ 12 volts 12.5 Amps max. @ 24 volts Operating Temperature: -20º F to +150º F (-29º C to 66º C)

Options P1.0 Standard Stoke Limit Control P1.1 Same as P1.0 with two LEDs on the outside of the control module. LEDs indicate when end of travel has been reached. P1.2 Same as P1.0 with two 12/24 volt, 0.5 Amps outputs that can be used to signal an external switch, relay, lamp or PLC input. P1.2LE Two +5 VDC 25ma outputs plus a ground to provide a signal when end of travel is reached. This output can be The P1.x Limit Switch control provides end of travel used to power LEDs. positioning through the use of a Hall effect sensor and motor mounted relay.

Hall effect sensors are factory mounted within the actuator cover tube. The sensor position is set at the factory and is not field adjustable (See EP.1 for adjustable switch functions). The Hall effect sensors are sealed for life and are not subject to wear.

The Electronic Stroke control package consists of the Hall effect sensors and a motor mounted relay within an enclosure suited for harsh environments. ø 2.62 (66.55) A Zener diode suppression is used on both input and outputs for added protection from electrical spikes. Unit reversing is achieved by reversing input power polarity to 2.13 (54.10) the motor. ADDED TO MOTOR LENGTH 9.10 (231.14)

54 www.thomsonlinear.com BTc Controls P1-DC

P1 Electronic Stroke Limit Control

Model Selection Maximum Input Voltage Output Current Model No. (vdc) (Amps) Features P1.0 (DC12) 12 25 Base = Electronic Stroke Limit with Electronic Dynamic Braking P1.0 (DC24) 24 12.5 Base = Electronic Stroke Limit with Electronic Dynamic Braking P1.1 (DC12) 12 25 Base & LED indicators on Housing P1.1 (DC24) 24 12.5 Base & LED indicators on Housing P1.2 (DC12) 12 25 Base & +12 vdc Outputs P1.2 (DC24) 24 12.5 Base & +24 vdc Outputs P1.2LE (DC12) 12 25 Base & LED Outputs +5 vdc P1.2LE (DC24) 24 12.5 Base & LED Outputs +5 vdc

Note: For adjustable external end limits add E before P

Wiring Diagrams

P1 Module P1.0-DC12/24 Fuse Connector Switch 24VDC 15A 2-wire, 14awg Momentary DPDT 12VDC 30A Packard 56 Center Off Black

12 or 24VDC Gray Power Supply Input P1 Actuator Extend = Gray +, Black - Control Actuator Retract = Gray -, Black +

All dashed lines are customer supplied connections

Operation

When the “Customer Supplied Switch” is held in the When the switch is held in the opposite direction so the direction allowing positive 12 or 24VDC to the gray wire positive lead of the 12 or 24VDC signal is on the black and 12 or 24VDC ground to the black wire, the actuator wire and the 12 or 24VDC ground is on the gray wire, the will extend until it reaches the end of stroke. At the end actuator will retract until it returns to the full home position of stroke, which is determined by the factory set location which is determined by the factory set location of the of the Hall effect switches inside the actuator cylinder, second Hall effect switch. power will be removed to the actuator by the P1.0 control. The actuator will no longer move in that direction If the actuator does not stop when at either end then even if the customer supplied switch is held. something in the actuator or P1.0 control may be damaged. Please call the factory for further analysis.

The actuators are 100% tested before leaving the factory.

www.thomsonlinear.com 55 BTc Controls P1-DC

P1 Electronic Stroke Limit Control

Gray + Ext Connector Switch Power Supply Gray + Ret 12 or 24VDC 14-2 AWG Momentary DPDT Black - Input Packard 56 Center Off + _

Gray P1.2 Fuse Control 24VDC 15A 12VDC 30A Connector DT04 - 4P Deutsch Pin 4 Green +12V or 24V Extend Output Extend Lamp Relay or Isolated PLC Input Pin 3 Red +12V or 24V Live Power Input

Pin 2 White +12v or 24V Retract Output Retract Lamp Relay or Isolated Fuse PLC Input 1 Amp Pin 1 Black Ground

All dashed lines are customer supplied connections

Operation When the “Customer Supplied Switch” is held in the Apply +12 VDC (for 12VDC unit) or +24 VDC (for direction allowing positive 12 or 24VDC to the gray wire @24VDC unit) to the red wire of the Deutsch (DT04-4P) 4 and 12 or 24VDC ground to the black wire, the actuator pin connector and ground to the black wire. This supply will extend until it reaches the end of stroke. At the end needs to be the same supply as the actuator and will of stroke the “Extend Output” (green wire) will have +12 require less than 500mA. or 24 Volts to ground, indicating it is at the end. This When the switch is held in the opposite direction so the signal can be used to light a Lamp, signal a relay coil, or positive lead of the 12 or 24VDC signal is on the black an isolated PLC input that only requires 500mA or less. wire and the 12 or 24VDC ground is on the gray wire, the This output will only be on as long as power is maintained actuator will retract until it returns to full home position. At from the “Customer Supplied Switch”. the full home position, the “Retract Output” (white wire) However, if the output needs to be on even if the will have +12 or 24 volts to ground. “Customer Supplied Switch” is not activated then the CAUTION Do not reverse polarity at live power input “Live Power input” can be used. This will provide power (i.e. 22GA red & black wires) or damage will occur. all the time for the output to remain on whenever the Actuator is at either travel end.

56 www.thomsonlinear.com EP1.x Electronic Stroke Limit Control

Specifications Power: 25 Amps max. @ 12 volts 12.5 Amps max. @ 24 volts Operating Temperature: -20º F to +150º F (-29º C to 66º C)

Options EP1.0 Standard Stoke Limit Control EP1.1 Same as P1.0 with two LEDs on the outside of the control module. LEDs indicate when end of travel has been reached. EP1.2 Same as P1.0 with two 12/24 volt, 0.5 Amps outputs that can be used to signal an external switch, relay, lamp or PLC input. EP1.2LE Two +5 VDC 25ma outputs plus a ground to provide a signal when end of travel is reached. This output can be The EP1.x Limit Switch control provides end of travel used to power LEDs. positioning through the use of a magnetic switch and motor mounted relay. EP1.4 Same as P1.0, end limit stopping with 0-10K ohm potentiometer output. The EP1 limit switches are mounted in a channel on the EP1.5 End limit stopping with end limit outputs actuator cover tube accessible below a durable cover. and 0-10K potentiometer outputs. (For factory set limit switches see P1.0 designs). The EP1 switches are field adjustable. Scan to watch! The Electronic Stroke control package consists of the How to Adjust the Limit Switches for a K2 or magnetic sensors and a motor mounted relay within an K2X Actuator with External or EP Limit Switches enclosure suited for harsh environments. https://p.widencdn.net/imzc9v A Zener diode suppression is used on both input and outputs for added protection from electrical spikes. Unit reversing is achieved by reversing input power polarity to the motor.

ø 2.62 (66.55)

2.13 (54.10) ADDED TO MOTOR LENGTH 9.10 (231.14)

www.thomsonlinear.com 57 Controls PQS

PQS Quick Stop Control

Specifications Supply Power: 12 or 24 VDC Maximum 25 Amps @ 12VDC / 12.5 Amps @ Current 24VDC (at 25% duty cycle) Operating Temperature: -20° F to +150° F (-29° C to +66° C)

The PQS is a bi-directional current limit control. The ø 2.62 (66.55) control monitors current during actuator motion and quickly stops the actuator if an object gets in the way or at the end of stroke. The actuator will remain off until power 2.13 (54.10) is reapplied. The current limit setting is adjustable with two ADDED TO potentiometers that are accessible through two plugged MOTOR LENGTH holes on the side of the housing. 9.10 (231.14) Features Quick Stop: Field adjustable potentiometers limit the amount of current through the motor in one or both Adjusting Extend &/or Retract Trip Current directions. Both potentiometers are factory set to the • Remove access plugs on the side of control. maximum actuator current unless otherwise specified. Potentiometers field adjustable also. • Rotate trim pot counter clockwise for min. load. Motor Power: Switched by on board relay. The relay allows • Rotate trim pot clockwise for max. load. power to the motor as long as the actuator is not being • Adjust the Retract pot to control closing force. commanded to go past the end limits. • Adjust the extend pot to control lifting force. Faster Stopping: Electronic dynamic braking, (EDB) is • Adjust as viewed with applied after every move for more accurate and faster extension rod pointing up. LOAD stops. • Reinstall access plugs. Load Limit Trip Outputs: These outputs indicate when the current limit has been exceeded in either direction. They - + are active low transistor outputs. RETRACTED EXTENDED FORCE FORCE Enclosure: Attaches to back of motor or other surface and ADJUST ADJUST is potted to work in harsh environments. Protection: Zener diode suppression on the input and output for extra protection in noisy environments.

Electric Rating & Model Selection Maximum Input Voltage Output Current Model No. (vdc) (Amps) Features PQS-12V 12 25 Base = Electronic Stroke Limit with mid-stroke current limit and Electronic Dynamic Braking PQS-24V 24 12.5 PQS.2-12V 12 25 Base & +12VDC Trip Outputs PQS-24V 24 12.5 Base & +24VDC Trip Outputs

58 www.thomsonlinear.com Controls PQS

PQS Quick Stop Control Wiring Diagrams

PQS-12V/24V Module

Switch Fuse Connector Momentary DPDT 24VDC 15A 2-wire, 14awg Center Off 12VDC 30A Packard 56 Black

+ 12 or 24VDC Gray Power Supply – Input PQS Actuator Extend = Gray +, Black - Control Actuator Retract = Gray -, Black +

All dashed lines are customer supplied connections

PQS.2-12V/24V Module

Switch Fuse Connector Momentary DPDT 24VDC 15A 2-wire, 14awg Center Off 12VDC 30A Packard 56 Black + 12 or 24VDC Gray Power Supply Input PQS – Control

Connector Extend Lamp DT04-4P Relay, or isolated Deutsch Pin 4: Green, Extend Load Limit Trip Output, 150mA max. – PLC input + Pin 3: Red, Supply Power + (12VDC or 24VDC) Pin 2: White, Retract Load Limit Trip Output, 150mA max. Extend Lamp Pin 1: Black, Supply Power Ground – Relay, or isolated + PLC input Load Limit Trip Output Wiring -outputs are active low All dashed lines are customer supplied connections

www.thomsonlinear.com 59 BTc Controls P2-DC

P2-DC Position Feedback Control

Specifications Supply Power: 25 Amps max. @ 12 volts 12.5 Amps max. @ 24 volts Operating Temperature: -20º F to +150º F (-29º C to 66º C) Protection: Zenerdiode suppression on the input and output for protection from electrical noise.

The P2.0 Position Control is a microprocessor position feedback control providing a 0-10 volt DC output indicating actuator travel. The control uses two inductive pulse count sensors and a counting wheel to accurately determine actuator position. A third sensor at the full retract position provides a zero or home position indication. ø 2.62 (66.55) Hall effect limit switches (those used in the P1.0 control) are used to provide end of travel positioning and will shut off the actuator at both full extend and retract settings. 2.13 (54.10) All sensors are non-contact and sealed for life. They are ADDED TO integrated within the actuator and control to protect them MOTOR LENGTH from contamination. 9.10 (231.14)

Live power is needed to maintain the 0-10VDC analog output signal even when the “Customer Supplied Switch” is not activated. This feature has to be connected to ensure position is saved. The power has to be the same as the switched power supplied to the actuator and requires less than 100mA. Connector Switch Power Supply 12 or 24VDC 14-2 AWG Momentary DPDT Input Black - Packard 56 Center Off + _ Wiring Diagram Gray + P2 Module Gray + Ext Fuse P2.0-DC12/24 P2 Gray - Ret 24VDC 15A Control All dashed lines are customer 12VDC 30A supplied connections

Connector DT04-6P Pin 6 Orange 0 - 10V Deutsch Isolated PLC Input Pin 5 Blue +0 - 1V Or Other Device

Pin 4 Green No Connection

Pin 3 Red +12 or 24VDC

Pin 2 White No Connection Fuse Pin 1 Black Ground 1 Amp

Model Selection Maximum Input Voltage Output Current Model No. (vdc) (Amps) Features P2.0 (DC12) 12 25 Base = Electronic Stroke Limits with 0 to + 10V Analog Output and EDB P2.0 (DC24) 24 12.5 Base = Electronic Stroke Limits with 0 to + 10V Analog Output and EDB

60 www.thomsonlinear.com BTc Controls RP

RP Low Input Switching Control Specifications Main Power Input: 12 VDC Main Input 25 Amps (at 25% duty cycle) Current: Operating -20° F to +150° F (-29° C to 66° C) Temperature: Auxiliary 12V 12VDC Power Output: Low Input 67mA Switching Current:

This control provides the switching logic to use low current signal inputs for extending and retracting the actuator rod/screw. It mounts on the back end of Warner Linear’s 12VDC B-Track motor/actuator product.

Typical Wiring

Auxiliary 12V Power Output Green - Ret Orange - Ext Extend Fuse 12VDC 30A Retract Red + Black - 12 VDC Power 2-pin Packard 56 Supply Connectors Input

All dashed lines are customer supplied connections Actuator Extend = Orange +12VDC Actuator Retract = Green +12VDC

Control Operation Apply 12 VDC to the main power input. Use the same 12 The auxiliary power output is used to power additional VDC supply to apply positive voltage to the orange wire to 12VDC items as needed. The power is the same as the extend the actuator rod. When done extending, remove “Main Power Input” applied by the customer to the 2-pin the positive 12 VDC from the orange wire and apply to the Packard 56 connector. The total power available is based green wire to retract the actuator. on the customer supplied Power Input provided. The fuse should then be sized to 135% of the total power needed.

www.thomsonlinear.com 61 Wireless Actuator Control

Specifications Power: 12/24 VDC Maximum Current: 20 Amps single, 10 Amps dual Operating Temperature: -20º F to +150º F (-28º C to 66º C) Operating Frequency: 915 MHz Enclosure: IP67 Replaceable CR2032, life expectancy dependent on Remote Battery: use, but should last approx. 2 years

Models Available SBC-S12V-WR: 20 Amp, Single Output

SBC-D12V-WR: 10 Amp, Dual Output Warner Linear’s wireless actuator control can be used to remotely control a 12 or 24VDC actuator up to 100 ft. SBC-D24V-WR: 10 Amp, Dual Output away. It can be used with our standard line of P1 end limit controls. The unit is offered in a single and dual actuator output for the 12VDC unit. The 24VDC unit is only available Specifications with two actuator outputs. All models have a manual override feature to operate the actuator without a remote. Dual Output: SBC-DWT The wireless system is an RF design operating at 915MHz. Remote Lanyard: 059-0200-50 Remote Holder One remote is provided with the receiver unit, but the w/ Clip: SBC-HDR receiver can have up to four remotes programmed to work Connector: Delphi 135 21467 for single output Tyco with it. 350735-1 for dual output

Typical Wiring

Fuse Connector 24VDC 15A 2-wire, 14awg 12VDC 30A Packard 56 Black

Power Supply Gray Input

Actuator Extend = Gray +, Black - SBC-S12V-WR Actuator Retract = Gray -, Black +

All dashed lines are customer supplied connections

62 www.thomsonlinear.com General Mounting Information

Warner Linear actuators are quickly and easily mounted Scan to watch! by slipping pins through the holes at each end of the unit Proper Steps and Best Practices for Mounting and into the brackets on the machine frame and load to be of Warner Linear Actuators Video moved. https://p.widencdn.net/k3etry

Use of solid pins provide maximum holding capability with a retaining ring or cotter pin on each end to prevent the solid pin from falling out of the mounting bracket (it is best to avoid roll pins and spring pins). Load Load

X Right Wrong

Actuator Axis

X Mounting pins must be parallel to each other as shown Loads should act along the axis of the actuator. above. Pins which are not parallel can cause excess Off-center loads may cause binding and lead to vibration or actuator binding. premature unit failure.

Cantilever Yoke Mount Mount

Right Wrong Ensure that mounting pins are supported at both ends. Do not attempt to mount M-Track actuators by the Cantilevered mounting is unacceptable. Failure to provide cover tube. The tube is not designed to support the proper support will shorten unit life. forces required for tube mounting.

All actuator mounting supports must be capable of withstanding the load and torque developed when the unit extends or retracts. Restraining torque values are also provided with the details on each unit.

M-Track Torque created 20 inch pounds (2.3 Nm) All others Torque created 100 inch pounds (2.3 Nm)

www.thomsonlinear.com 63 Glossary

Axial load A load along the axis of the actuator screw (see figure 1).

Back drive Force applied on a ball bearing nut that causes rotational torque to reverse Figure 1 Axial load direction. A force sufficient to cause a unit to change direction.

BTc B-Track control family.

Cantilevered mount A mounting where the mounting pin is not supported on both sides. Cantilevered mounts are common causes of failure (see figure 2).

Clevis mount A U-shaped metal piece that has the ends drilled to accept a pin or bolt (see figure 3). Figure 2 Cantilevered mount Compression load Compression loading will press on the unit (see figure 4).

Cover tube The outer tube or cover that encloses the screw and extension tube for an actuator. Figure 3 Clevis mount Current vs. load The load on the motor is measured by amperes (current). Current draw will increase as load increases. COMPRESSION LOAD Cycle Movement from a fully retracted to fully extended position and back to fully retracted.

Duty cycle The amount of ‘on-time’ vs total time. A 25% duty cycle means that a unit operates for 10 seconds out of 40 seconds, or 4 seconds out of 16 seconds.

Figure 4 Compression load Eccentric load An off-center load which may cause binding and shorten actuator life (see figure 5).

Load Load End play The amount of backlash or movement between the extension tube and the body Right Wrong of the actuator. Actuator Axis Extension rate The rate of speed at which the actuator extends or retracts. This will vary based on loading (impact of load on speed is greater on DC units than on AC units).

Figure 5 Eccentric load Efficiency Ratio of input power to output power.

ESL Electronic Stroke Limit magnetically activated Hall effect switches that turn power off at end of stroke.

Figure 6 Extended length

64 www.thomsonlinear.com Glossary

Extended length The overall length of the actuator from the center of the rear clevis to the center X of the extension tube pin hole when the unit is at full extension (see figure 6).

Load The force, measured in pounds, that is applied as an axial load on the actuator. X Figure 7 Pin mount Load holding The ability of the actuator to hold a load stationary when power is off.

Peak load The maximum dynamic load that will be applied to the actuator, or that the actuator is capable of moving.

Pin mount Figure 8 Radial load also side loading The use of a dowel or pin through the hole in the clevis mount (on the rear of an actuator) or the extension tube (on the front of an actuator) (see figure 7).

Radial load A load applied to the side of the extension tube or across the body of the actuator. Normally radial loading will have a negative impact on unit life (see figure 8).

Restraining torque The torque required to prevent torque within the unit from causing rotation on the Figure 9 Restraining torque body or extension tube of the unit (see figure 9).

Retracted length The overall length of the actuator from the center of the rear clevis to the center of the extension tube pin hole when the unit is at full retracted position (see figure 10).

Side load See radial loading (see figure 8). Figure 10 Retracted length Static load The maximum non-operating (or non-moving) load. Static load is the load holding capability of an actuator.

Synchronous position Having more than one actuator extend and retract together maintaining ± 0.20 position relative to each other.

Tension load A load that will tend to pull on the unit (see figure 11). TENSION Thermal overload LOAD A switch within the motor that will open if the motor exceeds a predetermined heat level. Figure 11 Tension load

www.thomsonlinear.com 65 Notes

66 www.thomsonlinear.com Notes

www.thomsonlinear.com 67 General Project Specifications

Mail to: Date

Thomson UK Company Office 9, The Barns Caddsdown Business Park Address Bideford, Devon, EX39 3BT City State Zip Phone: +44 1271 334 500 Name E-mail: [email protected] Title Phone ( )

Project Specifications

Dynamic Load______N______0.00 lbs. Environment______Operating Temperature: ______C Min______32.0 F (0º C) Side Load______N______0.00 lbs Conditions: ______C Min______32.0 F (0º C) Full Load Speed (min):______mm/s______0.00 inches/s Corrosives/Salt______Duty Cycle (for one full extend + retract) Full Load Speed (max):______mm/s______0.00 inches/s Oil Splash______Time On (Time on +Time off) Stroke:______mm______0 inches Moisture______Cycles per day

Life:______mm______0 inches Mounting Position______

NOTE: “Life” is total distance traveled in lifetime of product

Maximum Noise Level______dB

Load Movement______In dumping applications, when load first acts to compress ______screw and then to retract screw (or vice versa)

Extension Rod Mount______Input Voltage Type______

Gearbox Mount______Input Voltage______

Connector Type______Control Needed______

Mating Connector Required______If yes, which control______

68 www.thomsonlinear.com

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