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TRANSFORMASI INDUSTRI 4.0 MANUFAKTUR PROSES TEKSTIL DAN APPAREL PUSAT PENGEMBANGAN PENDIDIKAN VOKASI INDUSTRI BADAN PENGEMBANGAN SUMBER DAYA MANUSIA INDUSTRI KEMENTERIAN PERINDUSTRIAN REPUBLIK INDONESIA TRANSFORMASI INDUSTRI 4.0 MANUFAKTUR PROSES TEKSTIL DAN APPAREL Cetakan I, 2021 Tim Penyusun: 1. Gunawan Politeknik STTT Bandung 2. Budy Handoko Politeknik STTT Bandung 3. Ida Nuramdhani Politeknik STTT Bandung 4. Totong Politeknik STTT Bandung 5. Ichsan Purnama Politeknik STTT Bandung 6. Achmad Ibrahim Makki Politeknik STTT Bandung 7. Maya Komalasari Politeknik STTT Bandung 8. Deni Sukendar Politeknik STTT Bandung ISBN : 978-623-96413-2-0 Pusat Pengembangan Pendidikan Vokasi Industri Badan Pengembangan Sumber Daya Manusia Industri Kementerian Perindustrian Republik Indonesia Jl. Widya Chandra VIII No. 34 Kebayoran Baru, Jakarta Selatan 12190 ii KATA PENGANTAR Alhamdulillah, saya menyambut gembira atas terbitnya buku “Transformasi Industri 4.0 - Manufaktur Proses Tekstil dan Apparel”, yang disusun oleh Tim Kementerian Perindustrian sebagai salah satu usaha untuk memberikan pondasi bagi seluruh Mahasiswa dalam memahami revolusi Industri 4.0. Kehadiran buku ini merupakan kelanjutan dari buku Dasar Industri 4.0 untuk menghasilkan mahasiswa yang mampu menjadi agen transformasi Industri 4.0 di masing-masing sektor Industrinya Atas dasar itulah, Kementerian Perindustrian mewajibkan seluruh unit pendidikan untuk menerapkan Kurikulum Industri 4.0 dengan materi Transformasi Industri 4.0 - Manufaktur Proses Tekstil dan Apparel yang diberikan kepada Mahasiswa Politeknik/ Akademi Komunitas termuat dalam buku ini. Materi pembelajaran yang termuat dalam buku ini, disusun secara sistematis dan mencakup pembelajaran serta pelatihan yang merupakan modal mahasiswa dalam memahami transformasi Industri 4.0, proses bisnis ndustri dan membuat strategi implementasi transformasi Industri 4.0 serta memperesentasikan solusi transformasi Industri 4.0. Menyimak kandungan dalam buku ini, harapan saya buku ini memberikan sentuhan komprehensif dalam mendorong Industri mengimplementasikan transformasi Industri 4.0 Mudah-mudahan buku ini dapat menginspirasi para peserta didik dan menjadi acuan masyarakat industri dalam menerapkan transformasi Industri 4.0. Buku ini juga dapat menjadi pelengkap bagi dunia pendidikan dalam menyiapkan peserta didik untuk menjadi agen transformasi Industri 4.0 Akhirnya saya mengucapkan selamat atas diterbitkannya Buku “Transformasi Industri 4.0 - Manufaktur Proses Tekstil dan Apparel” ini. Kepala Badan Pengembangan Sumber Daya Manusia Industri Arus Gunawan iii DAFTAR ISI KATA PENGANTAR .......................................................................... iii DAFTAR ISI ...................................................................................... iv DAFTAR GAMBAR ........................................................................... vi BAB I PENDAHULUAN ..................................................................... 1 1.1 Latar Belakang ...................................................................... 1 1.2 Reference Achitecture Model for Industry 4.0 (RAMI 4.0) ...... 2 1.3 Industrial Internet Reference Architecture (IIRA) ................... 6 BAB II SIKLUS MANUFAKTUR ........................................................ 13 2.1 Konsumen .......................................................................... 13 2.2 Perancangan Produk ........................................................... 15 2.3 Perancangan Proses............................................................ 17 2.4 Perencanaan Produksi ........................................................ 23 2.5 Proses Produksi .................................................................. 29 2.6 Pengendalian Persediaan .................................................... 31 2.7 Pengendalian Kualitas ......................................................... 32 2.8 Pengendalian Produksi ....................................................... 35 2.9 Supplier .............................................................................. 37 BAB III BISNIS PROSES INDUSTRI TEKSTIL DAN GARMEN ............... 40 3.1 Bisnis Proses Tekstil dan Garmen ........................................ 40 3.2 Proses Bisnis Industri Serat ................................................. 42 3.3 Proses Bisnis Industri Pembuatan Benang........................... 44 3.4 Proses Bisnis Industri Pembuatan Kain ............................... 46 3.5 Proses Bisnis Industri Pencelupan, Pencapan dan Penyempurnaan Tekstil ............................................................. 48 3.6 Proses Bisnis Industri Garmen/Fashion ............................... 50 3.6.1 Production Planning .................................................... 51 3.6.2 Proses Produksi ........................................................... 51 BAB IV TRANSFORMASI INDUSTRI 4.0 SEKTOR TEKSTIL DAN GARMEN ....................................................................................... 55 4.1 Latar Belakang Transformasi Industri 4.0 ............................ 55 4.2 Proses Bisnis Industri Tekstil dan Garmen/Fashion 4.0........ 58 4.3 Transformasi Industri Tekstil dan Apparel 4.0 ..................... 68 iv 4.4 Teknologi Kunci Transformasi Industri 4.0 pada Industri Tekstil dan Garmen ................................................................... 73 4.5 Analisis Data (Data Analytic) ............................................. 102 BAB V STRATEGI IMPLEMENTASI TRANSFORMASI INDUSTRI 4.0 SEKTOR TEKSTIL DAN GARMEN .................................................... 112 5.1. Best Practice Implementasi Transformasi Industri 4.0 Industri Tekstil dan Garmen .................................................... 112 5.2. Strategi Implementasi dengan Toolbox Industry 4.0 ......... 116 5.3. Gap Analisis Berbasis INDI 4.0 .......................................... 122 5.2.1 Lima Pilar INDI 4.0 ..................................................... 125 5.2.2 17 Bidang INDI 4.0 ...................................................... 127 5.3. Strategic Project Management (SPM) .............................. 134 BAB VI PROYEK SOLUSI TRANFORMASI INDUSTRI 4.0 SEKTOR TEKSTIL DAN GARMEN.............................................................................. 137 6.1 Instruksi Umum Projek ..................................................... 137 6.2 Pengetahuan yang diperlukan .......................................... 137 6.3 Tahapan pekerjaan ........................................................... 137 6.4 Penilaian ........................................................................... 139 DAFTAR PUSTAKA ........................................................................ 140 v DAFTAR GAMBAR Gambar 1.1 Komponen Industri 4.0 (Roth) ..................................... 2 Gambar 1.2 Model Arsitektur Rujukan bagi Industry 4.0 .................. 3 Gambar 1.3 Dimensi Hirarki dari RAMI ........................................... 4 Gambar 1.4 Dimensi Daur Hidup dan Arus Nilai dari RAMI ............. 5 Gambar 1.5 Dimensi Layer dari RAMI ............................................. 6 Gambar 1.6 Industrial Internet Reference Architecture, IIRA ........... 7 Gambar 1.7 Pola Arsitektur Tiga Tier ............................................. 10 Gambar 1.8 Pola Arsitektur Gateway-Mediated-Edge Connectivity and Management ......................................................................... 11 Gambar 1.9 Arsitektur Layered Databus ....................................... 12 Gambar 2.1 Siklus Aktifitas Manufaktur (Grover) .......................... 13 Gambar 2.2 Langkah-langkah dalam Perencanaan Produk sampai Proses Produksi ............................................................................ 15 Gambar 2.3 Pola Aliran Garis (Bunawan) ...................................... 20 Gambar 2.4 Pola Aliran Intermiten ............................................... 21 Gambar 2.5 Pola Aliran Proyek ..................................................... 22 Gambar 3.1 Diagram Klaster Industri TPT (Kemenperin) ............... 40 Gambar 3.2 Ruang lingkup Teknologi dan Industri Tekstil (Euratex) ....................................................................................... 41 Gambar 3.3 Proses Bisnis Industri Serat ........................................ 42 Gambar 3.4 Proses Bisnis Industri Benang Filament ...................... 43 Gambar 3.5 Proses Bisnis Industri Benang Staple .......................... 44 Gambar 3.6 Proses Bisnis Industri Pembuatan Kain ...................... 47 Gambar 3.7 Proses Bisnis Industri Pencelupan-Penyempurnaan kain tenun ............................................................................................ 48 Gambar 3.8 Proses Bisnis Industri Pencelupan-Penyempurnaan kain rajut ............................................................................................. 49 Gambar 3.9 Proses Bisnis Industri Pencapan-Penyempurnaan ...... 50 Gambar 3.10 Proses Bisnis Industri Garmen ................................. 50 Gambar 4.1 Perkembangan Revolusi Industri (DFKI) ..................... 55 Gambar 4.2 Lima Sektor Utama Pengembangan Industri 4.0 (Kemenperin) ............................................................................... 57 vi Gambar 4.3 Strategi Pengembangan Industri Tektil dan Apparel 4.0 (Kemenperin) ................................................................................ 58 Gambar 4.4 Skema Transformasi Informasi Industri Tekstil 4.0 (Wischnowski) .............................................................................. 59
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  • Recent Cotton Mill Construction and Engineering

    Recent Cotton Mill Construction and Engineering

    '^f'UCT Recent Cotton Mill Construction AND Engineering Joseph Nasmf LIBRARY ^NSSACHOs^^ 1895 ADVERTISEMENTS. OH every uea«. .n.ion up *° "^^^°'"'f^ MILL GEARING IN At-U ITS BRANCHES, ^^BELTft RORE DRUMS, to any si5e. TURBINES HYDRAULIC MACHINERY Market BARRING ENGINES, the best i n tne UP TO ANY PRESSURE JRIPLE EXPANSION MILl .h irnn WorKs & Pncenix ADVERTISEMENTS. The HIGHEST AWARD fop FEED-WATER HEATER at CHICAGO EXHIBITION has been granted to GREEN'S IlVIF>Rl01tf'EI> I^JLTENT FUEL ECONOMISEH SPECIALLY CONSTRUCTED ON THE FROM Improved Strengthened Patterns J-HT TJSE3 .A.T ALL THE PRINCIPAL STEAM USERS THROUGHOUT THE WORLD. SPECIALITY FOR ELECTRIC LIGHT INSTALLATIONS ORIGINAL INVENTORS, PATENTEES, AND SOLE MAKERS: 2, Exchange Street, MANCHESTER. " " Works : WAKEFIELD. Telegrams : ECONOMISER RECENT COTTON MILL CONSTRUCTION AND ENGINEERING. JOSEPH NASMITH, EDITOR OF THE "TEXTILE RECORDER"; AUTHOR OF "MODERN COTTON SPINNING machinery"' AND "THE STUDENTS' COTTON SPINNING." JOHN HEYWOOD, Deansgate and Ridoefield, Manchesteb. 2, AMEN CORNER, LONDON, E.G. 22, Paradise Street, Liverpool. 33, Bridge Street, Bristol. IX VAN NOSTRAND COMPANY, NEW YORK. ur. n%^ PREFACE. fTlHE following pages are in great part a reproduction of a special article which appeared in the Textile Recorder for May, 1894. It had been represented to the author that there was need of some article from which accurate informa- tion relating to modern methods of mill construction could be obtained. This led to the work being done, and the manner in which a large edition of the Textile Recorder was taken up demonstrated the interest felt in it. No claim is made for originality in the treatment of the subject, the book being avowedly a compilation of facts derived from actual practice.