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XLT Electric Oven & AVI Hood Parts & Service Manual w Read This Manual Before Using This Appliance. Current versions of this manual, Rough-In Specifications, Installation & Operation Manual, Architectural Drawings, & a list oflnternational Authorized Distributors are available at: www.xltovens.com
For use with the following XL T ElectricOven Versions• For use with the following AVI Electric Hood Versions• Standard (S) D Standard (S) D World(W) D World(W) D
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XLI Ovens PO Box9090 Wichita, Kansas 67277 US• 888-443-2751 FAX 316-943-2769 INTL 316-943-2751 WEB www.xltovens.com 2 WARNING & SAFETY INFORMATION
SAFETY DEPENDS ON YOU
This appliance is for professional use by qualified personnel. This appliance must be installed by qualified persons in accordance with the regulations in force. This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmfulto health in the room in which it is installed. This appliance needs an unobstructed flow of fresh air forsatisfactory CAUTION operation & must be installed in a suitably ventilated room in accordance with cur rent regulations. This appliance should be serviced by qualified personnel at least every 12 months or sooner if heavy use is expected.
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the installation, operating and mainte DANGER nance instructions thoroughly before installing, using, or servicing this equipment.
FOR YOUR SAFETY Do not store or use gasoline or other flammable liquids or vapors in DANGER the vicinity of this or any other appliance.
• Do not restrict the flow of ventilation air to the unit. Provide adequate clearance for operating, cleaning, and maintaining the unit when in the installed position. • Keep the area free and clear of combustible material. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. • Ovens are certified for installation on combustible floors. • Electrical schematics are located inside the control box of the oven and in this manual. Dis connect input power to the unit before performing any maintenance. • This unit requires a ventilation hood. The installation must conform to local codes. • This unit must be operated by the same voltage, phase, & frequency of electrical power as des ignated on the nameplate label located on the side of the unit. • Minimum clearances must be maintained from combustible & non-combustible construction materials. • Follow all local codes when installing this unit. • Follow all local codes to electrically ground the unit. • Appliance is not to be cleaned with high pressure water. • XLT ovens are certified for use in stacks of up to three (3) units of XLT products. Integration of other manufacturer's products into an oven stack is not recommended, & will void any war ranties. XLT Ovens assumes no liability formixed product applications. • Failure to call XLT Customer Service at 1-888-443-2751 prior to contacting a repair company voids any & all warranties. • PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE. • This appliance operates below 70 dBA.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. WARNING & SAFETY INFORMATION 3
XLT Ovens has spent millions of dollars designing and testing our products as well as de veloping Parts & Service Manuals. These manuals are the most complete and easiest to under stand in the industry. However, they are worthless if they are not followed. We have witnessed store operators and building owners lose many thousands of dollars in lost revenue due to incorrect installations. We highly recommend you follow all instructions given in this manual as well as follow best practices in plumbing, electrical, and HVAC building codes.
Definitions & Symbols A safetyinstruction (message) includes a "Safety Alert Symbol" & a signal word or phrase such as DANGER, WARNING or CAUTION. Each signal word has the followingmeaning:
ISO 7000-0434: Indicates a potentially hazardous situation that, if not avoided, can � result in serious injury or death. DANGER
IEC60417-5036: This symbol indicates high voltage. It calls your attention to � items or operations that could be dangerous to you & other persons operating this HIGH equipment. Read the message & follow the instructions carefully. VOLTAGE ISO 7000-0434: Indicates a potentially hazardous situation, that if not avoided, can result in minor to moderate injury or serious damage to the product. The situation � described in the CAUTION may, if not avoided, lead to serious results. Important WARNING safetymeasures are described in CAUTION (as well as WARNING), so be sure to observe them. ISO 7000-0434: Indicates a potentially hazardous situation, that if not avoided, can result in minor to moderate injury or serious damage to the product. The situation � described in the CAUTION may, if not avoided, lead to serious results. Important CAUTION safetymeasures are described in CAUTION (as well as WARNING), so be sure to observe them. ISO 7000-0790: Read the IEC 60417-5172: A class II or instructions before using this double insulated electrical wREAD CLASS[gJ II MANUAL machine. EQUIPMENT appliance. IEC60417-5019: Terminal IEC 60417-5021 : Having the which is intended for connection same electric potential or uni- PROTECTIVE � @ EQUIPOTENTIALITY EARTH to an externalconductor. form electric potential. IEC60417-5016: Terminal EJ which is intended for connection FUSE-LINK to an externalconductor.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. HD:Simple. Smart. Warranty - US and Canada Rev CJ Approval Cate: 10/28/201 :3
XLT warrants gas ovens manufactured after April 1, 2009 and all electric ovens manufactured after April 1, 2011 to be free from any defect in material and workmanship under normal use for five (5) years from the date of original purchase by the end user, and further warrants main fan blades, conveyor shafts, and conveyor bearings for ten (10) years. XLT further warrants all ovens to be free from rust for ten (10) years from the date the equipment is originally purchased. XLT warrants AVI hoods to be free from any defect in material and workmanship under normal use for two (2) years from the date of original purchase by the end user purchaser. In the event of a part failure, XLT will furnish a replacement part and pay for all labor associated with the replacement of the part. If upon inspection XLT determines that the part is not defective, all incurred cost will be the responsibility of the end user purchaser. This warranty is extended to the original end user purchaser and is not transferable without prior written consent of XLT. Damages are limited to the original purchase price.
DUTIES OF THE OWNER:
• The owner must inspect the equipment and crates at time of receipt. Damage during shipment is to be immediately reported to the carrier and also to XLT • The equipment must be installed and operated in accordance with the written instructions furnished with the unit • This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the written instructions furnished with the unit • A copy of the "Initial Start-Up Checklist" must be filled out and returned to XLT when the unit is initially installed, and/or when the unit is removed and installed in another location • The gas, electric, and HVAC utilities must be connected to the oven and installed by locally licensed contractors • Failure to contact XLT Ovens prior to contacting a repair company for warranty work voids any and all warranties
WHAT IS NOT COVERED:
• Freight damage • Overtime charges • Any part that becomes defective because of utility services (power surges, high or low voltages, high or low gas pressure or volume, contaminated fuel, or improper utility connections) • Any part that becomes defective because of moisture and/or other contaminants • Conveyor belts • Filters • Exhaust Fans • Light Bulbs • Normal maintenance or adjustments • This warranty shall not apply if the equipment or any part is damaged as a result of accident, casualty, alteration, misuse, abuse, improper cleaning, improper installation, improper operation, natural disasters, or man-made disasters
CLAIMS HANDLED AS FOLLOWS:
Should any such defect be discovered, XLT must be notified. Upon notification, XLT will arrange for necessary repairs to be made by an authorized service agent. Denial of services upon the arrival of an authorized service agent will release XLT of any and all warranty obligations.
??S 1 W Kellogg Drive S?aoe-a003 • PO Bax eoeo S?2??-00SO • Wichita, Kansas Voice t31SJ S43-2?51 · tBBBJ 443-2751 • Fax t31SJ S43-a?ee www.xltovens.com HD:Simple. Smart.
Warranty International Rev F Approval Cate: 07/01/2014
When purchased through an Authorized International Distributor, XLT warrants its products manufactured after July 1, 2014 to be free from any defect in material and workmanship under normal use. The Authorized International Distributor will repair XLT products during the warranty period. This warranty is extended to the original end user purchaser and is not transferable without prior written consent of the Authorized International Distributor. Damages are limited to the original purchase price. Products purchased by any other means other than an Authorized International Distributor will have no warranty. This warranty applies to areas outside the 50 United States of America.
DUTIES OF THE OWNER:
• The owner must inspect the equipment and crates at time of receipt. Damage during shipment is to be immediately reported to the carrier and also to the Authorized International Distributor. • The equipment must be operated in accordance with the written instructions furnished with the unit. • This warranty is not valid unless equipment is installed, started, and demonstrated under the supervision of the Authorized International Distributor. • This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the written instructions furnished with the unit. • A copy of the "Initial Start-Up Checklist" must be filled out and returned to the Authorized International Distributor when the unit is initially installed, and/or when the unit is removed and installed in another location. • The gas, electric, and HVAC utilities must be connected to the equipment and installed by locally licensed contractors. • The Authorized International Distributor must be contacted for service. Failure to contact the Authorized International Distributor prior to contacting a repair company for warranty work voids any and all warranties.
WHAT IS COVERED (Suljecttolocalmarket conditions):
• 2 year labor - Extensions may be available and charges may apply • 5 year parts - Extensions may be available and charges may apply • 5 years parts and labor on: oven fan blade, structural welds, conveyor shafts, conveyor bearings, rusted materials in ovens
WHAT IS NOT COVERED (Subjecttolocalmarketconditions):
• Freight damage • Any part that becomes defective because of utility services (power surges, high or low voltages, high or low gas pressure or volume, contaminated fuel, or improper utility connections) • Any part that becomes defective because of moisture and/or other contaminants • Conveyor belts • Filters • Exhaust fans • Light bulbs • Rusted materials in hoods • Normal maintenance or adjustments • This warranty shall not apply if the equipment or any part is damaged as a result of accident, casualty, alteration, misuse, abuse, improper cleaning, use of caustic/acidic chemicals, improper installation, improper operation, natural disasters, or man-made disasters
CLAIMS HANDLED AS FOLLOWS:
Should any such defect be discovered, the Authorized International Distributor must be notified. Upon notification, the Authorized International Distributor will arrange for necessary repairs.
??S 1 W Kellogg Drive S?aoe-a003 · PO Bax eoeo S?2??-00SO · Wichita, Kansas Voice t31SJ S43-2?51 · tBBBJ 443-2751 · Fax t31SJ S43-a?ee www.xltovens.com 6 GENERAL This manual, which contains an illustrated parts breakdown, has been prepared as an aid in understanding how the unit operates, how to diagnose problems, and order parts for the equipment. All of the parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment. XLT parts and service providers are available worldwide. There are authorized service providers located in the principle cities of the United States. There are also authorized Distributors located throughout the world. The Theory of Operation section describes how the unit operates. An understanding of normal operation will greatly aid diagnosis and troubleshooting. The Troubleshooting section asks simple yes or no questions. The next question or statement entirely depends upon the previous an swer. It will lead to the solution of a problem in the most efficient way. The illustrated parts sec tion identifies the various sub-assemblies and detailed parts which make up the equipment, as well as the part number. An explanation of how to order parts is included. This manual is designed to supplement the Installation & Operation Manual provided with the unit when new. Please refer to it for descriptions, dimensions, weights, electrical requirements, maintenance schedules, and certifications. XLT Ovens wants you to be totally satisfied with every aspect of owning & using your oven & hood. Your feedback, both positive & negative, is very important to us as it helps us un derstand how to improve our products & our company. Our goal is to provide you with equipment that we can be proud to build & you can be proud to own. To receive technical support for the oven or hood you purchased, XLT has qualified cus tomer service personnel that can provide assistance on any type of XLT oven or hood equipment problem you may experience. Customer Service is available 24/7 /365 at 888-443-2751 or visit www.xltovens.com.
Repairs of all appliances & ventilation exhaust hoods should only be performed by a qualified professional who has read & understands these instructions & is familiar with proper safety precautions. Read this manual thoroughly beforeinstalling or DANGER servicing this equipment.
► Notes indicates an area or subject of special merit, emphasizing either the product's capability or common errors in operation or maintenance. NOTE
Tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea that may not be obvious to first-time QTIP users of the product.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. TABLE OF CONTENTS 7
Warning & Safety Information...... 2 Warranty ...... 4 General ...... 6 Oven Theory of Operation ...... 8 Hood Theory of Operation ...... 12 Oven Troubleshooting ...... 15 Hood Troubleshooting ...... 16 Oven Service Procedures ...... 18 Hood Service Procedures ...... 20 Oven Parts ...... 23 Hood Parts ...... 45 Oven Schematics ...... 50 Hood Schematics ...... 58
For maintenance procedures, please refer to the XLT Installation & Operation Manual.
Save this Manual This document is the property of the owner of this equipment. XLT Ovens reserves the right to make changes in design & specifications, and/or make ad ditions to or improvements to its product without imposing any obligations upon itself to install them in products previously manufactured.
All Right Hand & Left Hand designations in this manual are from the point of view as if standing directly in frontof the glass sandwich door.
Revision History Table
Revision Comments Date
F Added Symbol Information to Pages 1-3 and 6-7 and Updated Schematics on Pages 50-57. 04/22/2015
G Updated Hitachi X200 Parameters On Page 20 10/14/2015
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 8 OVEN THEORY OF OPERATION
When the Main Switch (SI) is turned on; 1. The Oven Fan Motor (Ml) located in the Back Wall will run. 2. The Fans (M3) located on the Control Panel will run. 3. The Temperature Control (TC) should display both the actual and set-point temperatures. 4. The Conveyor Control (CC) should display the belt time. 5. The conveyor belt should move.
The first part of the Theory of Operation explains how electrical power is delivered to the oven and initial sequences when the main operator switch is turned on. The remainder of the Theory of Operation section explains the function of components in alphabetical order. These components are also listed on the schematic.
• Line voltage for Standard Ovens is assumed to be 208/240/480 VAC, 3<1>,60 Hz. • Line voltage for World Ovens is assumed to be 380 VAC, 3<1>,50 Hz.
Power originates at the electrical connection on the wall. Line voltage is then carried into the oven through the power cord to the Power Block (PB). A wire connects Line 2 to the Terminal Strip (TS), which serves as a "neutral" forthe single phase components. Several jumpers are used to bridge along the TS to make connection points formultiple "neutral" lines from all single phase components inside the Control Box and the Main Fan Motor (Ml). A wire connects line I to Ter minal Tl I on Relay I (RI) and acts as the "hot" leg for all of the single phase components. From there, a wire connects single phase power through the normally closed High Limit Switch (S3), then through Circuit Breaker I (CB I), then to the Main Switch (SI). Three phase power is applied to Contactors I & 2 (Cl & C2) through Circuit Breakers 5 & 6 (CBS & CB6) and the PB. Unless the power supply on the wall has no power, the single phase and three phase circuits just described have power at all times.
When SI is turned on, line voltage will be carried through the switch simultaneously to three locations via two parallel circuits:
• Terminal T6 of RI • CentrifugalSwitch (S2) located in Ml • Power Supply (PS)
Cl & C2 - A contactor is an electrically controlled switch used forswitching a power circuit. A contactor is controlled by a control circuit that has a much lower power level than the switched circuit. They consist of a small coil and a set of three SPST contacts. When S2 & S3 are closed, line voltage is applied to the coil, which closes the contacts. Then power is allowed to flow to the SSR's. If the temperature at S3 exceeds 600 ° F, or if Ml does not rotate, then voltage is inter rupted to the coil, and will open the contactors.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. OVEN THEORY OF OPERATION 9
CAP - The Capacitor is physically mounted inside the Control Box but wired to the externally mounted Main Motor (Ml). The Main Motor is a permanent split capacitor (PSC) design, which is a motor in which the starting capacitor and the auxiliary winding remain in the circuit for both starting and running.
CB - Circuit Breakers are used to protect electrical components. The current value is printed on the front of all breakers. If a CB is tripped, eliminate the cause and press the front to reset.
CC - The Conveyor Control is supplied 24 VDC by the Power Supply (PS) via a Circuit Breaker (CB3 & CB4, optional) to Terminals 4 & 5. The belt time is displayed, and is user-adjusted by pressing and holding the up or down arrow button switches. See the Specification Sheet for mini mum and maximum belt times. The motor speed is calculated based on the time that is entered. This time is translated to a RPM on the motor shaft depending on the size of the oven, the diameter of the sprocket, and the gear ratio of the gearbox. Once the motor is running, hall sensor inputs are fed back into the driver to determine the speed the motor is currently running at. This input goes into a PID algorithm to adjust the PWM output to control the speed to match the target speed that was calculated first. This PWM is adjusting the average voltage that the motor phases are seeing. As the average voltage goes up, the motor will speed up. As the average voltage drops, the motor speed will also drop. The maximum speed is based on a continuous 18-24V being supplied to the motor. The phasing of the controller is dependent on the hall sensor signals that are being re turned. The controller reads the hall sensor position and from there knows which phase of the mo tor receives the 18-24V signal, which phase of the motor is the return and which phase of the mo tor is left open. As the motor spins, the hall sensors change, which dictate which phases are ener gized.
FLT 1 - Is an inline filter used in world ovens. The filteris placed in series with the Line voltage being supplied to the oven. The filter is used to reduce Electromagnetic Interference created by our equipment and back-feedingit into other appliances. EMI filtersuse capacitors to inhibit direct current while permitting alternating current. EMI filters also use inductors which redirect high voltages, and high frequencies by dissipating them to ground.
Hl-H6 - The Heating Elements convert electricity into heat through the process of joule heating. Electric current through the element encounters resistance, resulting in heating the element. The resistance values of the four (4) different part numbers used are: • XP-5201-208-4.5 4500 Watt 9.61 Ohms • XP-5201-240-4.5 4500 Watt 12.80 Ohms • XP-5202-208-5.3 5300 Watt 8.16 Ohms • XP-5202-240-5.3 5300 Watt 10.87 Ohms Please referto the Parts section for the proper application.
Ml - The Main Motor is a Permanent Split Capacitor (PSC), single phase, capacitor run motor and has an internal centrifugal switch (S2). The motor is dual voltage and reversible. The voltage to
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 10 OVEN THEORY OF OPERATION power the motor comes from the Cool Down Timer (RI), and the motor will continue to operate for approximately 30 minutes after the main switch is turnedoff There are no user serviceable parts in the motor, and the bearings are permanently lubricated.
M2 - The conveyor motor (M2) is a brushless 24 VDC gear motor. The motor receives current from the Conveyor Control (CC) through three (3) wires; 1) A black or "W" phase, 2) a white or "V" phase, and 3) a red or "U" phase. They carry between 18 to 24 VDC. Each wire is energized by the Conveyor Control (CC) in sequence to provide power to the individual stator coils which, in tum, provide motor rotation. To determine the rotors position and send this position to the controller, three (3) Hall Ef fect switches are utilized. They read the rotational information from a disc mounted on the rotor assembly. This information is transmitted to the CC by three (3) wires; 1) an orange "U" phase pole signal output, 2) a green "V" phase pole signal output, and 3) a green/white "W" phase pole signal output. These are located in a plug that inserts into the CC. There are two (2) additional wires in this plug; 1) a purple wire which is supply voltage forthe pole sensor, and 2) a gray wire that is ground. The CC, using an internal logic circuit, energizes the stator coils to provide proper rotation and sets the enerigization (phase) timing to obtain the desired belt speed set on the controller. The motor drives an integral gear box that reduces the motor output speed to give the correct travel time to the conveyor belt. The integral gear box is sealed and permanently lubricated with grease. The ratio is 1/200.
M3 - These Motors have fan blades attached to them that provide cool air to the control box com ponents. It is wired in parallel with Ml and will continue to operate for 30 minutes after SI is turned off Filters are provided to ensure clean air.
PB - The Power Block is a connection point for multiple wires of different gauges.
PS - The Power Supply rectifies line voltage to 24 VDC, and supplies power to the Conveyor Con trol (CC). A 4 amp fuse is used to provide over current protection, which is mounted on the PS itself There are no other fuses used anywhere else.
PU - The Pick-Up is physically mounted within the Conveyor Motor (M2) and utilizes hall effect technology integral to the M2 to monitor the rotation speed. The hall effectsignal is transmitted to the CC, which converts it into linear travel speed of the conveyor.
Rl - RI is a 30-minute offdelay relay which functionsas a cool down timer. Applying power to terminal T6 activates the relay, which sends a voltage signal out from terminal T9. When power is removed from T6, voltage continues from T9 for 30 minutes. T9 supplies voltage to the Main Fan Motor (Ml) through a Circuit Breaker (CB2), and also supplies voltage to M3. Ml and M3 are the only components that will continue to operate for30 minutes after SI is turned off The offdelay relay is a safety featureto allow the oven to cool down to room temperature, and to eliminate heat stress on the components of the oven.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. OVEN THEORY OF OPERATION 11
S1 - The Main Switch is a SPST normally open switch, mounted on the front of the Control Box. Activating this switch applies voltage to Terminal T6 of the Cool-Down Timer (RI). When used with the optional A VI Hood System, a remote switch mounted in the front of the A VI Hood re places it.
S2 - This Switch is a SPDT centrifugal switch physically mounted inside the Main Motor (Ml). When Ml comes up to full speed, S2 closes and sends voltage to the Temperature Control (TC) and the Contactors (CI & C2). It functions as a safety feature to prevent heating element operation if the Ml fails to rotate.
S3 - High Limit Switch. This is a bi-metal, NC, SPST switch physically mounted in the side panel of the Bake Chamber. It's purpose is to provide fail safe operation. If the temperature of S3 ex ceeds 600°F, it opens and interrupts line voltage to all components except the Main Motor (Ml).
SSR 1-4 - A Solid State Relay is an electronic switching device in which a small control signal from the Temperature Control (TC) controls a larger load current and voltage. It comprises a volt age sensor which responds to the TC, a solid state switching device which switches power to the Heating Elements (Hl-6) either on or off,and does this without mechanical parts.
TIC - The thermocouple is type K. It consists of two different conductors that produce a voltage proportional to temperature. The TIC is connected to terminals 2 & 3 of the Temperature Control (TC). The milli-volt signal is used to display the actual temperature.
TC - The Temperature Control (TC) has line voltage applied to terminal 10, and "neutral" voltage applied to terminal 9. There are two displays; one for actual temperature and one forset-point temperature. Actual temperature is determined by the Thermocouple (TIC), connected to terminals 2 & 3, with terminal 2 being the negative terminal and terminal 3 being the positive terminal. The user determines the set-point temperature by pressing and holding the up or down arrow button switches. The TC sends a 14-24 VDC signal to the Solid State Relay (SSR) depending upon the relationship between actual temperature and set-point temperature. If the actual temperature rises above maximum temperature, an internal switch contact opens thereby interrupting power.
XFMR- The Transformer steps down line voltage from 480 VAC to 240 V AC. It supplies power to the Cool Down Timer (RI), Power Supply (PS), Main Motor (Ml), and the Temperature Con trol (TC). When the oven is plugged in the XFMR has power. Note: The XFMRis equipped with an integrated 15A fuse for standalone protection.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 12 HOOD THEORY OF OPERATION (STD w/FS)
When any one of, or all of, the Hood Operator Switches (S2, S3, & S4) are turned on; 1. The Exhaust Fan Motor (Ml) located on the roof will run. 2. The Variable Frequency Drive (VFD) will display a set value. The values are preset from the factory and can be referenced in the I&O manual. 3. The ovens associated with the corresponding switches will turnon.
The first part of the Theory of Operation explains how electrical power is delivered to the hood and initial sequences when the main operator switch is turned on. The remainder of the The ory of Operation section explains the function of components in alphabetical order. These compo nents are also listed on the schematic.
• Line voltage for Standard Hoods is assumed to be 208/240 VAC, 60 Hz. (1) Phase
• Line voltage for World & Australian Hoods is assumed to be 230 VAC, 50 Hz. (1) Phase
Power forthe hood originates at building's electrical service panel. A total of four (4) cir cuits are required; (1) is a single phase high voltage circuit for VFD/Fan circuit that connects to TS I terminals I & 2, and (2) (2, 3, and 4) are single phase low voltage minimum 20A circuits for each oven that connect to terminals 7-8, 9-10, and 11-12 which are located on TS 1. Lights, fire suppression, and cooling fans piggyback offthe top oven power terminals 7-8 on TS 1.
Switches mounted on the hood control lighting, VFD activation, Make Up Air (MUA) acti vation and oven function. When SI is activated voltage will be carried to the lights turning them on. When XLT Ovens are installed with an AVI Hood, the Switch Relocation Cord (SRC) effec tively eliminates the Main Switch located on the oven and transfers control to S2-S4switches on the hood. When S2-S4 switches are activated a contact on the back of the switch will allow a low voltage signal to be sent to the VFD signaling it to turn on to a set frequency, at the same time when S2 is activated another contact switch will allow line voltage to be carried through the Switch Relocation Cord (SRC) to the oven activating it. When S2-S4 are activated the MUA will turnon when the VFD gets above IO Hz. The VFD has a built in power supply that is wired to RI then back to terminal I on the VFD this puts the VFD in run mode so whenever a power loss is sensed the VFD will start back up in run Mode once power is restored. The NO switch in the fire alarm system in the building needs to be connected to TS 2 terminals 13 & 14. When the alarm is activated it will supply line voltage to R3 making the relay switch from NC to NO, disabling all three ovens, shutting down MUA and disabling the lights and cooling fan at the same time. When line voltage is supplied to the coil of R3 it also is supplied to R2, switching it from NC to NO acti vating the exhaust fan at fun speed
AL - The Alarm and Buzzer is the red light located on the switch plate next to the on/offswitches. The VFD triggers the alarm signal when a faulthas occurred (such as a malfunction in the exhaust fan). When the fault is cleared the alarm signal becomes inactive. The alarm is only available with the VFD.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. HOOD THEORY OF OPERATION (STD w/FS) 13 CB - Circuit Breakers are used to protect electrical components. If a CB is tripped, eliminate the cause and press the front to reset.
LTl & LT2 - These are standard light bulbs, and should illuminate when the contacts of SI are closed.
LT3 - This is a green LED indicator that is driven by the VFD via RI to indicate that the fan is operating at I 0Hz or above.
Ml - The Exhaust Fan Motor is a 3-phase, direct drive motor. In normal operation, it is powered by the VFD and it's RPM will vary as the frequency from the VFD varies. There are no user ser viceable parts in the motor, and the bearings are permanently lubricated.
M2 & M3 - The Cooling Fan Motor is a I-phase, direct drive motor. In normal operation, it is powered through RI. These fans are used to keep the control box for the hood cool. There are no user serviceable parts in the motor, and the bearings are permanently lubricated.
PLUG 1, 2, & 3 - These are circular electrical plugs on one end of the Switch Relocation Cord (SRC). The Plugs connect to Receptacles 1, 2, & 3 on the bottomof the Hood Junction Box. The other end of the SRC plugs into the oven wire harness, and eliminates the operator switch supplied in the oven. Conversely, when the operator switch on the hood is turned off, the corresponding oven is turned offas well.
Rl - Is a DPDT relay, which is a electrically operated switch. It uses an electromagnet to operate a switching mechanism. 24vdc voltage is supplied from the VFD and current flows through a coil in the relay, causing the contacts in the relay to close. This will complete a circuit for the M2 & M3 to activate and turn on. RI also switches to closed to send an activation signal back to the MUA via terminals 15-16 on TS2.
R2 - Is a SPDT relay, which is an electrically operated switch. It uses an electromagnet to operate a switching mechanism. No line voltage is supplied from TS2 via R3 until the fire alarm is acti vated. Once fire alarm is activated voltage is supplied to the coil in the relay, causing the contacts in the relay to close. This will complete a circuit between terminal I and 5 on the VFD activating the exhaust fan to run at full speed
R4,& R5- These are SPDT relays, which are electrically operated switches. They use an electro magnet to operate a switching mechanism. When S3, or S4 are activated line voltage is supplied to the coil of corresponding relay switching it from NC to NO. This completes a circuit for a damper that could be wired into 17- 20 on TS 2.
REC 4, 5, & 6- These are circular electrical receptacles mounted on the bottom of the Hood Junc tion Box. The switch relocation cord (SRC) connects into these and to main switch in the corre sponding oven. This deactivates the switch on the oven and relocates the operation of it onto the front of the hood.
S1 - This SPST (NO) switch is located on the front of the hood and controls the lights.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 14 HOOD THEORY OF OPERATION (STD w/FS) S2, 3, & 4 - These DPST (NO) switches are located on the front of the hood and control the ov ens, as well as initiating and sequencing the operation of the VFD and damper circuits.
Line voltage is continuously applied to pin I of REC 4, 5, & 6, which is connected by a wire to a contact in S2, 3, & 4. This is shown on the schematic as the lower RH connection point of S2, 3, & 4. When the switch contacts are closed, shown on the upper LH connection point on the schematic, power is applied to pin 2 of the receptacles, as well as terminal A of 4, & 5. In es sence, S2, 3, & 4 replace the switches on the ovens, and also energize the coils of RI, 4, & 5, which closes the relay contacts and sends a control signal to dampers or Make-up Air System.
The other set of contacts, shown as the upper set on the schematic, connect terminal 24 of the VFD and terminals 4, 3, & 2 respectively. The VFD generates it's own 24 VDC signal volt age, and the switches serve as inputs to the VFD. The VFD outputs user-selected frequenciesde pending upon the combination of switches that are closed.
TS 1, 2, &3- These are terminal strips, which serves as a connection point forwires.
VFD - The Variable Frequency Drive (VFD) converts the AC supply voltage to DC and then con verts the DC to a suitable three-phase frequency source forMl. Incoming power connects to ter minals LI & L3. Ml connects to terminals Tl, T2, & T3 through TSI. The VFD generates it's own 24 VDC control voltage on terminal P24. S2, S3, & S4 serve as user-controlled inputs and connect terminals 1, 2, & 3 to terminal P24. User inputs include a
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. OVEN TROUBLESHOOTING 15 Mechanical Function If your oven does not functionproperly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle.
2. Check to see that the circuit breakers in the building electrical service panel have not been tripped or turnedoff
3. Check all circuit breakers on the oven control panel to ensure they have not been tripped.
4. Ensure proper voltage, amperage, and wire size.
If your oven still does not functionproperly, XLT has qualified customer service personnel that can provide assistance on any type of XLT oven problem you may experience. Customer Ser vice is available 24/7/365 at 888-443-2751, or visit www.xltovens.com.
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Initial troubleshooting of the hood: 1. Make sure that the RUN lamp and POWER lamp on the VFD are lit. 2. Check to see that the green fan LED on the switch plate is on. 3. Check the actual frequency of the VFD controller. To access the actual frequency,press and hold the
The VFD has internal diagnostics, and may show the following ERROR codes: • E01-E04 Inverter output was short circuited • E05 motor overload is detected by electronic thermal function • E07 DC bus voltage exceeds a threshold • E09 DC bus voltage is below a threshold • El4 Ground faultdetected between controller output and motor
If any of the above error codes are displayed, then follow these steps to clear them. 1. Check VFD display for error code and record it. 2. Clear error by pressing the
If the corrective actions listed above do not correct the problem, then XLT has qualified customer service personnel that can provide assistance on any type of XLT Oven or AVI Hood problem you may experience. Customer Service is available at 888-443-2751 24/7 /365, or visit www.xltovens.com. The website offers an interactive troubleshooting guide that can further assist in diagnosing problems.
For repairs or maintenance of the fire suppression system and components, contact the lo cal Ansul dealer or XLT for assistance.
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Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 18 OVEN SERVICE PROCEDURES
Conveyor Control Programming Procedure
Read the entire instruction beforeprogra mming.
QTIP
ConfigurationKey Functions < L > = Behind the
After leaving Program Mode, 1 :30 run time will appear on the display. Press and hold the or
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Temperature Control Programming Procedure
Read the entire instruction beforeprogra mming.
TIP
Configuration Button Functions
parameter. This is required between each D D parameter. D D b..UP = Increases the setting of the selected parameter. D = V DOWN Decrease the setting of the selected parameter. Figure 1 Pl 2 °C/l 0°F 1. Open V2 switch for Basic Configuration (Figure I) P2 0 • Remove instrument from its case P3 3l 5°C/600°F • Open switch V2 P4 r • Re-insert the instrument back in its case PS I 2. Basic Confi gurations P6 HA • Using the configuration buttons, scroll through P7 d parameter codes, changing them to match (Table I) P8 OFF • After Pl2 _. _. _. _. Will appear P9 0 3. Close V2 switch after Basic Configuration (Figure I) PIO 100 • Remove instrument from its case Pll 311 • Close Switch V2 Pl2 7 • Re-insert the instrument back in its case Table I • Error 400 will appear. Press and hold the b..and V to clear SP 260°C/500°F • 000 will appear nnn 311/5 ° ° 4. Advanced Configurations Procedure AL 3l 5 C/600 F • Scroll through the parameter codes to nnn. Change HSA .1 nnn to 311 to unlock the advanced configuration Pb 4.0 • Using the configuration buttons, scroll through ti 5.0 parameter codes, changing them to match (Table 2) td .00 • Scroll through the parameter codes again and IP 30 change the nnn to 5. This locks the advanced con C 2 ° ° figuration rL 204 C/400 F ° ° • Scroll through the parameter codes again and verify rH 310 C/590 F nnn is ON OLH 100 tOL InF Table 2 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 20 HOOD SERVICE PROCEDURES
Hitachi X200 Restoring AV I Defaults
Read the entire instruction beforeprogra mming.
QTIP
Access program parameters by pressing the
B03 l = 01 B084 = 01 Press and hold the
Put controller into display mode by pressing the
Test run the motor by turning on one of the oven/hood switches located on the faceof the hood.
Complete VFD manual available at www.xltovens.com.
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VFD Controller Settings Switches On 1832 & 2440 3240 & 3255 3855 Top Middle Bottom Single X 20 Hz 25 Hz 30Hz X 20 Hz 25 Hz 30Hz Double X 35 Hz 40 Hz 45 Hz X X 35 Hz 40 Hz 45 Hz X 20 Hz 25 Hz 30Hz X 30 Hz 35 Hz 40 Hz X 40 Hz 45 Hz 50 Hz Triple X X 30 Hz 35 Hz 40 Hz X X 40 Hz 45 Hz 50 Hz X X 40 Hz 45 Hz 50 Hz X X X 45 Hz 50 Hz 55 Hz Fire Suppression 60 Hz- DO NOT CHANGE
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How to order Parts
Have all information ready when calling XLT. Below is a list of information that is required for all orders. At the bottomof the Bill of Materials (BOM) on the followingparts overview pages are additional requirements needed depending on your parts order.
Oven/Hood information required: • Model # • Serial # • Manufacture Date • Phone # • Contact name • Bill to • Ship to • Credit card information
P.O.R = Price On Request
All prices are subject to change, contact XLT fo r current prices.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. >-l (1)
0[ I:::.. [/1 .§ Oven Lid Back Wall "d 0 Conveyor � e [/1
00 00 00 � w.jca.
---..)N Vl
Ill �j' 'D � Ill m3 rt, .
>-l (1) 0 o·s I:::.. [/1 .§ "d 0 � z r>-l w Sandwich Door ...... Product Stop 0\ I.O w.jca.
---..)N Vl 24 OVEN PARTS-FRONT PANEL
- - - - o--
- er-
CD
- ==== FRONT PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE 1 XA6500 Front Panel Assembly P.O.R 2 XA6505 Front Panel Knob $15.90 3 XA6600 Sandwich Door P.O.R 4 XF 126-2 Screw 10-24 P.O.R 5 XM6703 Door Retainer Left $13.80 6 XM6704 Door Retainer Right $13.80
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.--�- o--·
o--·
o--·
- EXTENDED FRONT PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE I XA6700 Extended Front Panel P.O.R 2 XA6504 Front Panel Knob Assy Ext Frt $33.09 3 XP 6505 Front Panel Knob $14.49 Front Panel information required: •Size of Oven •Short or Long Window •Stainless or Wood Handle •3" or 5" Window Opening
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Electric Oven Elements 208V- 240V- 208V- 240V- Oven Size Qty Qty Qty Qty 4500W 4500W 5300W 5300W 1832-208 V X 3 1832-240 V X 3 1832-380 V X 3 2440-208 V X 6 2440-240 V X 6 2440-380 V X 6 2440-480 V X 6 3240-208 V X 6 3240-240 V X 6 3240-380 V X 6 3240-480 V X 6 3255-208 V X 6 3255-240 V X 6 3255-380 V X 6 3255-480 V X 6 3855-208 V X 6 3855-240 V X 6 3855-380 V X 6 3855-480 V X 6
- BACKWALL ITEM PART NUMBER DESCRIPTION YOUR PRICE 1 XA5001 Back Wall Assembly P.O.R 2 SP 5009A-75 Fan Motor w/ Mount 3/4 HP $283.20 3 XA5200 Fan Blade P.O.R 4 XP5201/5202 HeatingElement P.O.R
Back Wall information required: •Size of Oven •Voltage
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Conveyor Drive Chain not shown
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CON VEYOR ITEM PART NUMBER DESCRIPTION YOUR PRICE 1 XA7000 Conveyor Assembly P.O.R 2 XA7200 Conveyor Bearing Assembly $9.30 3 XM7301 Conveyor ShaftIdl e P.O.R 4 XM7302 Conveyor ShaftDrive P.O.R 5 XP7403 Conveyor Roll Notched $12.20 6 XP7404 Conveyor Roll Plain $11.00 7 XP9503 Conveyor Sprocket Driven 15 $15.50 8 XP 9504 Conveyor Drive Chain $23.60 9 XP 9506 Conveyor Belt P.O.R Conveyor information required: •Oven Size •Split Belt or Standard Belt
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Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. OVEN PARTS-BASE 31
� - BASE ITEM PART NUMBER DESCRIPTION YO UR PRICE 1 XA 1001 Base Assembly P.O.R 2 XM 1003-15 Base Leg $65.40 3 XM 1006 Side Leg Angle P.O.R 4 XM 1007 Front/Back Leg Angle P.O.R 5 XM 1008 Bolster Plate $11.50 6 XM 1010 Oven Lid P.O.R 7 XP 1004 Caster $21.60 Base information required: •Size of Oven •Single, Double, or Triple Stack
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 32 OVEN PARTS-FINGER GROUP
-
Optional depending on application
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� "" "" FINGERS ITEM PART NUMBER DESCRIPTION YOUR PRICE I XA8Xxxxx Finger Group Assembly P.O.R 2 XA 8001-B Finger Body Bottom P.O.R 3 XA 8001-T Finger Body Top P.O.R 4 XM 8009-S Finger Block OffPlate $12.60 5 XM8xxx Finger Outer Plate P.O.R Finger information required: •Size of Oven •Customer name •Part number on front of fingerouter
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0 '
-~-�--•'-·•�•<• ._ ,,..,_ __ aooocnc.·o,.. . "'"""'� .....,,, .... ,.
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y ,.,-•• ·••-••.., - ,_,,-�.,,. -., �.....;,_,.....,...... , _..,.,_ ...... ,...... 4 ...... , ... ,,
Operating Position (shown with lid removed)
:t<,UU"ll'C�?.','11'.t'C . """ >£JE.FF>m.. r w· .._._,.,..,o,.,-..�•.,--,,•�
TN•,:.""'a•JE1,_ ...... 0.,,..,..... m,,_,.u,. .... :tO E5A".H1C► >OOHO�
Service Position
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CONTROL PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE I SP 4520-EL Fan Guard / Filter Holder $9.30 2 XP 4501-EL FPPG Fan ELM2 $35.20 3 XP 4507-24-A Conveyor Speed Control 24VDC $277.10 4 XP 4508-EL Temperature Control ELEC TRIC $343.50 5 XP 4515-CB Circuit Breaker $6.95 6 XP 4520-EL Fan Filter $1.95 Control Panel information required: •Size of Oven •Voltage •Circuit Breaker amp rating •Conveyor Belt direction
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 36 OVEN PARTS-STANDARD CONTROL BOX
- CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION YOUR PRICE 1 XA41 17- 12.5 RPM STD Conv Motor Assy 12.5 RPM STD $305.30 2 XP 4155 Sprocket Conveyor Drive 1 OT $15.70 3 XP 4101 Switch Operator $21.40 4 XP 4102 Contact Block 1 Pole w/Mount $21.40 Control Box Front information required: •Size of Oven •Split Belt or Standard Belt
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. OVEN PARTS-STANDARD CONTROL BOX 37
' CONTROL BOX BACK ITEM PART NUMBER DESCRIPTION YOUR PRICE I XP 4305-50 Relay 50A Solid State $159.70 2 XP 4306-50 50 Amp 3 Phase Contactor $236.60 3 XP 4704-230 VOLT Cool Down Timer 230 Volt RI $46.70 4 XP 4716 Power Supply PS $32.40 5 XP 5012 Capacitor Boot $2.30 6 XP 5014-30 Capacitor Baldor 3/4 HP30uF $18.60 7 XP 4509 Thermocouple Type K 48 $31.80 8 XP 4713 HighTemp Limit Switch S3 $53.10 Control Box Back information required: •Size of Oven •Voltage
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 38 OVEN PARTS-STANDARD CONTROL BOX
� CONTROL BOX REAR ITEM PART NUMBER DESCRIPTION YOUR PRICE 1 XP 4302-3 3 Pole Power Block Electric $121.60 2 XP 4303 3 Pole Circuit Breaker EL $160.40 Control Box Rear information required: •Size of Oven •Voltage
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. This page intentionally left blank.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 40 OVEN PARTS-WORLD CONTROL BOX
.,...,..,a..,•n-no•..,,_,.,,,_n_..,.,,,o,. ULA>,. "A"-"ll 'I0-1�
""Cl"ON•...... -,,_ ··"""�--""""'°"
..... _ .. < __,,_ .,.
---l-
Operating Position (shown with lid removed)
I)
,u:,.u,-..., Y.C<.. >c<. 1\l>CA ,._,,..,.e..rw· .._.. _.., ,.,,0,.,-..-. ,.,n•�
'"""""'"c.,. ..,u_ N" T,N • , ...... ,0...... ,.... :00 E5' :►>=OHOS
'llll•-lsc-U'ldet tho Fa..,..····-"'---·,_cal!MIM-U-!T\1· 1 P"''"""'""- "''S <...... �--···
Service Position
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. OVEN PARTS-WORLD CONTROL BOX 41
®
CONTROL PANEL ITEM PART NUMBER DESCRIPTION YOUR PRICE I SP 4520-EL Fan Guard / Filter Holder $9.30 2 XP 4501-EL FPPG Fan ELM2 $35.20 3 XP 4507-24-A Conveyor Speed Control 24VDC $277.10 4 XP 4508-EL Temperature Control ELEC TRIC $343.50 5 XP 4515-CB Circuit Breaker $6.95 6 XP 4520-EL Fan Filter $1.95 Control Panel information required: •Size of Oven •Voltage •Circuit Breaker amp rating •Conveyor Belt direction
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 42 OVEN PARTS-WORLD CONTROL BOX
+
� CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION YO UR PRICE 1 XA41 17-12.5 RPM STD Conv Motor Assy 12.5 RPM STD $305.30 2 XP 4155 Sprocket Conveyor Drive 1 OT $15.70 3 XP 4101 Switch Operator $21.40 4 XP 4102 Contact Block 1 Pole w/Mount $21.40 Control Box Front information required: •Size of Oven •Split Belt or Standard Belt
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. OVEN PARTS-WORLD CONTROL BOX 43
- CONTROL BOX BACK ITEM PART NUMBER DESCRIPTION YOUR PRICE I XP 4305A-30 Relay 30A Solid State $176.20 2 XP 4306A-30 30 Amp 3 Phase Contactor $195.80 3 XP 4704-230 VOLT Cool Down Timer 230 Volt RI $46.70 4 XP 4716 Power Supply PS $32.40 5 XP5012 Capacitor Boot $2.30 6 XP 5014-30 Capacitor Baldor 3/4 HP30uF $18.60 7 XP 4509 Thermocouple Type K 48 $31.80 8 XP 4713 HighTemp Limit Switch S3 $53.10 Control Box Back information required: •Size of Oven •Voltage
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. 44 OVEN PARTS-WORLD CONTROL BOX
9
9
CONTROL BOX REAR ITEM PART NUMBER DESCRIPTION YO UR PRICE 1 XP 4302-1 1 Pole Power Block Electric $16.80 2 XP 4302-3 3 Pole Power Block Electric $121.60 3 XP 4303 3 Pole Circuit Breaker EL $160.40 4 XP 4304 Filter EMI 4 Wire $3 12.70 Control Box Rear information required: •Size of Oven •Voltage
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Main Canopy
VFD Exhaust Fan Controller
Panel
End Shroud Panel (size specific)
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Cooling Fan Relay (R 1) Fire Suppression Exhaust Fan Relay (R2)
Circuit Breaker
Terminal Strip (TS3)
g g
0 0 0 R4 R5 R6 9
0 9 9
VFD Control Box (Cover removed)
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eee VFD ITEM PART NUMBER DESCRIPTION YO UR PRICE 1 HP-1251 Light Assembly $57.80 2 HP-2051 VFD Hitachi X200-007NFU $198.30 3 HP-2056B-120VAC Relay 5 Pin 30A 120VAC $31.00 4 HP-2060A Circuit Breaker Exhaust Fan $52.30 5 HP-2063 Alarm and Buzzer $25.50 6 HP-2067A- 24VDC Relay 8 Pin 30A 24VDC $23.70 7 SP-4520-GA Fan Guard / Filter Repl Kit GA $5.60 8 XP-4101 Switch Operator $21.40 9 XP-4102 Contact Block 1 Pole w/Mount $21.40 10 XP-4102-C Contact Block 1 Pole $16.30 11 XP-4501-S FPPG Fan Standard M2 $36.20 12 XP-4520-GA Fan Filter $1.95 13 XP-4701-06 Terminal Strip 6 Place $5.00 VFD Control Box Back information required: •Size of Oven •Voltage
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Circuit Breaker Cooling Fan Relay (Rl) Fire Suppression Exhaust Fan Relay (R2)
Terminal Strip (TS3)
Air Proving Circuit Relay (R4)
Air Proving Circuit Relay, MUA (RS)
VFD Control Box (Cover removed)
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ITEM PART NUMBER DESCRIPTION YO UR PRICE 1 HP-1251 Light Assembly $57.80 2 HP-2051 VFD Hitachi X200-007NFU $198.30 3 HP-2055B Relay 11 Pin 20A $SO.SO 4 HP-2059 24VAC 40VA World Transformer $55.70 5 HP-2060A Circuit Breaker Exhaust Fan $52.30 6 HP-2063 Alarm and Bu zzer $25.50 7 HP-2067A-24V AC Relay 8 Pin 30A 24VAC $23.70 8 HP-2067A-24VDC Relay 8 Pin 30A 24VDC $19.50 9 SP-4520-GA Fan Guard / Filter Repl Kit GA $5.60 10 XP-4101 Switch Operator $21.40 11 XP-4102 Contact Block 1 Pole w/Mount $21.40 12 XP-4102-C Contact Block 1 Pole $16.30 13 XP-4501-W FPPG Fan Standard M2 $33.70 14 XP-4520-GA Fan Filter $1.95 15 XP-4701-06 Terminal Strip 6 Place $5.00 VFD Control Box Back information required: •Size of Oven •Voltage
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. PS CB1 MC2 Black 18 #21 Blk HT18#40 Black: 18#20 r'i S1 □Blk HT 18 #39 ah I Blk/Red 18#22 >-l (1) S3 ° I\C< 600 F
0[ I:::.. CB2 T6 T8I Bll "d 0 R1 � LJC18 #23 e [/1 00 00 Optional Split Belt Caweyor 00 � .jca. w ---..)N f Vl ¾ HP Baldor Blue 18 #34 -CC'N- 30 µF Red/Blue 18 #35 Shafl: End Ill hile 14#17 �j' TIC 'D Black 18#16 � White 18#12 Ill White/Orange 18#14 White/Ye llow 18 #13A m3 , . Whitc/Bbck 14 #9 8� 10#18 V b Black 10 #1D Orange 10 GA L2'------_J1 O-O� � ;:::i >-l L "'1 Red 10#2B t Red 10#2D Orange 10 GA (1) 0 L31------_J 1 Bkle 10#3B �°'"' ,me LcG Blue 10 #30 Orange 10 GA H1 5� o·s G----� I:::.. [/1 "d 0 � r>-l w >-' C1 -CONTACTOR. 50 AMP H1 -HEATING ELEMENT. 208 VAC OR 240 VAC. 5300W MC3 -MOLEX CONNECTOR 3 PIN, MAIN SWITCH S1 -SIMTCH. MAIN 0\ CAP -CAPACITOR. 30 uf H2 -HEATING ELEMENT. 208 VAC OR 240 VAC. 5300 W MC4 -MOLEX CONNECTOR 2 PIN, SSR S2 -S'MTCH. CENTRIFUGAL X30-1832 I.O CB1 -CIRCUIT BREAKER. 2AMP HS -HEATING ELEMENT. 208 VAC OR 240 VAC. 5300 W PB -POWER BLOCK S3 -SIMTCH HIGH-LIMIT .jca. CB2 -Cl RCU IT BREAKER. 1 0 AMP M1 -MOTOR OVEN FAN PL1 -PUSH LOCK. 1-3 ELEMENTS SSR1 -SOLID STAT E RELAY. 50AMP w CB3 -Cl RCU IT BREAKER. 1 AMP M2 -MOTOR. CONVEYOR PS -POVvER SUPPLY 24 voe SSR2 -SOLi D STAT E RELAY. 50 AMP CB4 -Cl RCU IT BREAKER. 1 AMP M3 -MOTOR COOLING FAN PU -CONVEYOR MOTOR �CK-UP TIC -THERMOCOUPLE ---..)N CB5 -Cl RCU IT BREAKER. 63 AMP MC1 -MOLEX CONNECTOR 9 PIN, OVEN FAN R1 -RELAY-COOL-DOWN TIMER TC -TEMPERAT URE CONTROL Vl CC -CONVEYOR CONTROL MC2 -MOLEX CONNECTOR 2 PIN, HIGH LIMIT TS -TERMINALSTRIP 208/240 VAC 3 PH 60 Hz XD-91 30D-208/240-5300-3 Rev A 06/01/201 4 PS CB1 Blk HT 18 #40 MC2 Black 18 #20 ('I Black 18 #21 S1 •I/_ t::SIKlVVnt 4 , LiBlk HT 18 #39 �� Blk/Red 18#22 � >-l (1) S3 ° il' N::: < 600 F a, 0[ c I:::.. CB2 l!' T6 TSI r"l'"<'.:::::::::::::::::::::::::;==j--7 [/1 Blk/Brn 16#33 .§ "d 0 � OrQIBlue 18 #23 e I [/1 !\\ 00 00 00 MC1 Optional Split Bell Conveyor � .jca. w ---..)N Vl 208/240 V ¾ HP Baldor Blue 18 #34 30 µF Red/Blue 18 #35 -CC.-I tJI Shaft End Ill 1Vhite 14#17 �j' T/C 'D Bkick 18#16 � While 18#12 Ill White/Orange 18 #14 3 WhiteNellow 18 #13A ,m !' . White/Black 14 #9 L 1 B� 10#1B Black 10 #1D Orange 10 GA >-l (1) L2 Red 10 #2B Red 10#2D Orange 10 GA 0 L3 Blue 10#38 Blue 10 #30 Orange 10 GA s o· G I:::.. [/1 .§ Blk 10 #48 81.ick 10#40 Orange 10 GA "d Red 10 #5B Red 10 #5D Orange 10 GA 0 � Blue 10#68 Blue 10 #60 Orange 10 GA z r>-l w ...... 0\ C1 -CONTACTOR, 50 AMP H1 -HEATING ELEMENT. 208 VAC OR 240 VAC . 4500 W MC2 -MOLEX CONNECTOR 2 PIN, HIGH LIMIT S1 -SW1TCH, MAIN X3D-2440 I.O C2 -CONTACTOR, 50 AMP H2 -HEATING ELEMENT. 208 VAC OR 240 VAC . 4500 W MC3 -MOLEX CONNECTOR 3 PIN, MAIN SWITCH S2 -SWITCH, CENTRIFUGAL .jca. CAP -CAPACITOR, 30 uf H3 -HEATING ELEMENT 208 VAC OR 240 VAC 4500 W MC4 -MOLEX CONNECTOR 2 PIN, SSR S3 -SWITCH, HIGH-LIMIT X3D-3240 w CB1 -CIRCUIT BREAKER, 2AMP H4 -HEATING ELEMENT. 208 VAC OR 240 VAC 4500 W PB -POWER BLOCK SSR1 -SOLID STATE RELAY, 50 AMP CB2 -CIRCUIT BREAKER, 10 AMP H5 -HEATING ELEMENT 208 VAC OR 240 VAC 4500 W PL1 -PUSH LOCK, 1-3 ELEMENTS SSR2 -SOLID STATE RELAY, 50 AMP N CB3 -CIRCUIT BREAKER, 1 AMP H6 -HEATING ELEMENT. 208 VAC OR 240 VAC . 4500 W PL2 -PUSH LOCK, 4-6 ELEMENTS SSR3 -SOLID STATE RELAY, 50 AMP ---..) CB4 -CIRCUIT BREAKER, 1 AMP M1 -MOTOR, OVEN FAN PS -POWER SUPPLY 24 voe SSR4 -SOLID STATE RELAY, 50 AMP Vl TIC CB5 -CIRCUIT BREAKER, 63 AMP M2 -MOTOR. CONVEYOR PU -CONVEYOR MOTOR PICK-UP -THERMOCOUPLE CB6 -CIRCUIT BREAKER, 63 AMP M3 -MOTOR, COOLING FAN R1 -RELAY-COOL-DOWN TIMER TC -TEMPERAT URE CONTROL CC -CONVEYOR CONTROL MC1 -MOLEX CONNECTOR 9 PIN, OVEN FAN TS -T ERMINALSTRIP 208/240 VAC 3 PH 60 Hz XD-91 30D-208/240-4500-6 08/01/201 2 CB1 PS Blk HT 18 #40 MC2 Black 18#20 ('"""") Black 18#21 r1- tllKM'nt 'I >-l LiBlk HT 18 #39 a• Blk/Red 18 #22 • 11 , (1) t,,e< S3 600 °F 0[ I:::.. CB2 i: T6 TB [/1 Blk/Bm 16 #38 f""""'i "d 0 R1 � lue 18 #23 e [/1 00 00 Optional Split Belt Corwcyor 00 � .jca. w ---..)N Vl Keu 101 tllll\Ji 208/240. V 1! ¾ HP Baldor -!GAPf--- � Blue 18 #34 Red/Blue 18 #35 -CCW- 30 µF TS Shaff End Ill White 14#17 �j' T/C 'D Black 18#16 � Whit[) 18#12 Ill White/Qange 18 #14 m3 Wilie/Yellow 18 #13A , . White/Black 14 #9 �Black 14#8 I CB5 L1------1 Blk 10#1B Blk 10#1C Black 10 #1D Orange 10 GA >-l L2------I (1) ---1 Red 10#2B Red 10 #2C Red 10#2D Orange 10 GA 0 L3------Blue 10#38 Blue 10#3C Blue 10#30 Orange 10 GA o·s G----� I I:::.. � [/1 CB6 Blk 10 #4B B� 10 #4C Black 10 #40 Orange 10 GA "d Red 10#5B Red 10 #5C Red 10#5D Orange 10 GA 0 � Blue 10#68 -. ,....,B lue 10 #6C Blue 10#60 Orange 10 GA >-l r w >-' 0\ C1 -CCNTACTOR 50 AMP H1 -HEATING ELEMENT. 208 VAC OR 240 VAC , 5300 W MC2 -MOLEX CONNECTOR 2 PIN. HIGH LIMIT S1 -SW1TCH MAIN X3D-3255 C2 -CCNTACTOR. 50 AMP H2 -HEATING ELEMENT. 208 VAC OR 240 VAC , 5300 W MC3 -MOLEX CONNECTOR 3 PIN. MAIN SW1TCH S2 -SWITCH. CENTRIFUGAL I.O CAP -CAPACITOR, 30 uf H3 -HEATING ELEMENT, 208 VAC OR 240 VAC , 5300 W MC4 -MOLEXCONNECTOR 2 PIN. SSR S3 -SWITCH. HIGH-LIMIT X3D-3855 .jca. CB1 -CIRCUIT BREAKER 2AMP H4 -HEATING ELEMENT. 208 VAC OR 240 VAC , 5300 W PB -POWER BLOCK SSR1 -SOLID STATE RELAY. 50 AMP w CB2 -CIRCUIT BREAKER 10 AMP H5 -HEATING ELEMENT. 208 VAC OR 240 VAC , 5300 W PL1 -PUSH LOCK 1-3 ELEMENTS SSR2 -SOLID STATE RELAY. 50 AMP CB3 -CIRCUIT BREAKER 1 AMP H6 -HEATING ELEMENT. 208 VAC OR 240 VAC , 5300 W Pl2 -PUSH LOCK. 4-6 ELEMENTS SSR3 -SOLID STATE RELAY. 50 AMP ---..)N CB4 -CIRCUIT BREAKER 1 AMP M1 -MOTOR. OVEN FAN PS -POWER SUPPLY 24 voe SSR4 -SOLID STATE RELAY. 50 AMP Vl CBS -CIRCUIT BREAKER 63 AMP M2 -MOTOR. CONVEYOR PU -CONVEYOR MOTOR PICK-UP T/C -THERMOCOUPLE CB6 -CIRCUIT BREAKER 63 AMP M3 -MOTOR. COOLING FAN R1 -RELAY-COOL-DOWN TIMER TC -TEMPERATURE CONTROL CC -CCNVEYOR CONTROL MC1 -MOLEX CONNECTOR 9 PIN, OVEN FAN TS -TERMINALSTRIP 208/240 VAC 3 PH 60 Hz XD-91 30 D-208/240-5300-6 08/01/201 2 PS CB1 MC3 � MC2 Black 18#20 r'i Black 18#21 k 5 Blk HT 18 #40 � :a S 1 LiBlk HT 18 #39 a• j Blk/Red 18#22 • >-l �\ (1) r,1c 0[ I:::.. CB2 � [/1 BlklBm 16 #38 r'i "d0 � OrglBlue 18 #23 e [/1 s; 00 1! 00 Optional Split Belt Con·w·eyor 00 � .jca. w XFMR N ---..) Vl 208/240 V �A�J ¾ HP Baldor Blue 18 #34 Red/Blue 18 #35 -CCW- 30 µF TS Sh.if!End Ill Mhite 14#17 �j' TIC 'D � V1/hileBlack 1818#12 #16 Ill White/0-anqe 18 #14 m3 Wilie/Yellow 18 #13A , . Orange 14#9A Bro¥tn 14#8A PB L1 0--0 Brown 10#1F t:irown 1utt1u LI2 Elrown 10 #1H Orange 10 GA >-l L2------_J O-O e10#2GL (1) Oran e10ft2F Oran L3 Orange 10 #2H Orange 10 GA 0 L3------_JO-O Ydlow 10 #3F Ye llow 10 #3G Yellow 10 #3H Orange 10 GA 0-0 o·s G----- I:::.. [/1 "d0 � r>-l w ...... C1 -CONTACTOR. 50 AMP H1 -HEATING ELEMENT. 240 VAC 4500 W MC1 -MOLEXCONN ECTOR 9 � N. OVEN FAN S1 -S'MTCH, MAIN X3 D-2440 0\ CAP -CAPACITOR, 30 uf H2 -HEATING ELEMENT 240 VAC 4500 W MC2 -MOLEXCONN ECTOR 2 PIN. HIGH LIMIT S2 -S'MTCH, CENTRIFUGAL I.O CB1 -CIRCUIT BREAKER. 2AMP H3 -HEATING ELEMENT. 240 VAC 4500 W MC3 -MOLEX CONNECTOR 3 PIN. MAIN SVVTCH S3 -S'MTCH, HIGH-LIMIT X3D-3240 .jca. CB2 -CIRCUIT BREAKER. 10 AMP H4 -HEATING ELEMENT. 240 VAC. 4500 W MC4 -MOLEX CONN ECTOR 2 Pl N. SSR SSR1 -SOLID STATE RELAY, 50 AMP w CB3 -ClRCUIT BREAKER. 1 AMP H5 -HEATING ELEMENT. 240 VAC 4500 W PB -POWER BLOCK SSR2 -SOLID STATE RELAY. 50 AMP CB4 -CIRCUIT BREAKER. 1 AMP H6 -HEATING ELEMENT 240 VAC 4500 W PL 1 -PUSH LOCK 1-3 ELEMENTS TIC -THERMOCOUPLE N CB5 -CIRCUIT BREAKER. 63 AMP M1 -MOTOR OVEN FAN ruPS -POWER SUPPLY 24 voe TC -TEMPERATURE CONTROL ---..) CC -CONVEYOR CONTROL M2 -MOTOR CONVEYOR -CONVEYOR MOTOR PICK-UP TS -TERMINAL SfRIP Vl M3 -MOTOR COOLING FAN R1 -RELAY, COOL-DOWN Tl MER XFMR -TRANSFORMER, 240 VAC 480 VA C 3 PH 60 Hz XD-9130D-480-4500-6 08/01 /20 12 PS CB1 MC3 � MC2 Black 18#20 r'i Black 18#21 k 5 Blk HT 18 #40 � :a S 1 LiBlk HT 18 #39 a• j Blk/Red 18#22 • >-l �\ (1) r,1c 0[ I:::.. CB2 � [/1 BlklBm 16 #38 r'i "d0 � OrglBlue 18 #23 e [/1 s; 00 1! 00 Optional Split Belt Con·w·eyor 00 � .jca. w XFMR N ---..) Vl 208/240 V �A�J ¾ HP Baldor Blue 18 #34 Red/Blue 18 #35 -CCW- 30 µF TS Sh.if!End Ill Mhite 14#17 �j' TIC 'D � V1/hileBlack 1818#12 #16 Ill White/0-anqe 18 #14 m3 Wilie/Yellow 18 #13A , . Orange 14#9A Bro¥tn 14#8A PB L1 0--0 Brown 10#1F t:irown 1utt1u LI2 Elrown 10 #1H Orange 10 GA >-l L2------_J O-O e10#2GL (1) Oran e10ft2F Oran L3 Orange 10 #2H Orange 10 GA 0 L3------_JO-O Ydlow 10 #3F Ye llow 10 #3G Yellow 10 #3H Orange 10 GA 0-0 o·s G----- I:::.. [/1 "d0 � r>-l w ...... C1 -CONTACTOR. 50 AMP H1 -HEATING ELEMENT. 240 VAC 5300 W MC1 -MOLEXCONN ECTOR 9 � N. OVEN FAN S1 -S'MTCH, MAIN X3D-3255 0\ CAP -CAPACITOR, 30 uf H2 -HEATING ELEMENT 240 VAC 5300 W MC2 -MOLEXCONN ECTOR 2 PIN. HIGH LIMIT S2 -S'MTCH, CENTRIFUGAL I.O CB1 -CIRCUIT BREAKER. 2AMP H3 -HEATING ELEMENT. 240 VAC 5300 W MC3 -MOLEX CONNECTOR 3 PIN. MAIN SVVTCH S3 -S'MTCH, HIGH-LIMIT X3D-3855 .jca. CB2 -CIRCUIT BREAKER. 10 AMP H4 -HEATING ELEMENT. 240 VAC. 5300 W MC4 -MOLEX CONN ECTOR 2 Pl N. SSR SSR1 -SOLID STATE RELAY, 50 AMP w CB3 -ClRCUIT BREAKER. 1 AMP H5 -HEATING ELEMENT. 240 VAC 5300 W PB -POWER BLOCK SSR2 -SOLID STATE RELAY. 50 AMP CB4 -CIRCUIT BREAKER. 1 AMP H6 -HEATING ELEMENT 240 VAC 5300 W PL 1 -PUSH LOCK 1-3 ELEMENTS TIC -THERMOCOUPLE N CB5 -CIRCUIT BREAKER. 63 AMP M1 -MOTOR OVEN FAN ruPS -POWER SUPPLY 24 voe TC -TEMPERATURE CONTROL ---..) CC -CONVEYOR CONTROL M2 -MOTOR CONVEYOR -CONVEYOR MOTOR PICK-UP TS -TERMINAL SfRIP Vl M3 -MOTOR COOLING FAN R1 -RELAY, COOL-DOWN Tl MER XFMR -TRANSFORMER, 240 VAC 480 VA C 3 PH 60 Hz XD-9130D-480-5300-6 08/01 /20 12 PS CB1� Blk HT 18 #40 MC2 � Black 18 #21 OBlkHT 18 #39 � Blk/Red 18 #22 >-l (1) I\C I:::.. CB2 � T6 T8 [/1 Blk/Br11 16 #38 r"i "d 0 � Org/Bl ue 18 #23 [/1 00 00 Optional Split Belt Conveyor 00 .jca. w N ---..) Vl ¾ HP Baldor Blue 18 #34 Red/Blue 18 #35 -COI-i- !GJ!30 µF Shafi End Ill White 14#17 �j' TIC Black 18 #16 � \�Jhite 18 #12 Ill White/Crnnge 18 #14 WllieJYellow 18 #13A m3 , . White/Black 14 '#9 Black 14#8 L 1 t:llaC� lUHlA Blk 10#1B Black 10 #1□ (hnge 10 GA >-l L2 Red 10 #2A Red 10 #28 Red 10#2D Qange 10 GA (1) L3 H1 0 Blue 10 #3A Blue 10 #3B Bk.1e 10 #30 0-ange 10 GA fJ White 10#7 o·s G I:::.. [/1 "d 0 � r>-l w >-' C1 -CONTACTOR. 30 AMP FLT2 -FILTER. CONTROL VOLTAGE MC3 -MOLEX CONNECTOR 3 PIN. OVEN FAN S1 -SWITCH. MAIN X3D-1832 0\ CAP -CAPACITOR, 30 uf H1 -HEATING ELEMENT. 240 VAXC, 5300 W MC4 -MOLEX CONNECTOR 2 PIN. SSR S2 -SWITCH. CENTRIFUGAL CB1 -Cl RCUIT BREAKER 2 AMP H2 -HEATING ELEMENT 240 VAC. 5300 W PB -POWER BLOCK S3 -SWITCH. HIGH-LIMIT .jca. CB2 -CIRCUIT BREAKER 10 AMP H3 -HEATING ELEMENT 240 VAC. 5300 W PL 1 -PUSH LOCK 1-3 ELEMENTS SSR1 -SOLID STATE RELAY. 30 AMP w CB3 -Cl RCUIT BREAKER 1 AMP M1 -MOTOR. OVEN FAN PS -POWER SUPPLY 24 voe SSR2 -SOLID STATE RELAY. 30 AMP CB4 -Cl RCUIT BREAKER 1 AMP M2 -MOTOR. CONVEYOR PU -CONVEYOR MOTOR PICK-UP TIC -THERMOCOUPLE CB5 -CIRCUIT BREAKER 63 AMP M3 -MOTOR. COOLING FAN R1 -RELAY. COOL-DOWN TIMER TC -TEMPERATURE CONTROL N CC -CONVEYOR CONTROL MC1 -MOLEX CONNECTOR 9 PIN. MAIN MOTOR TS -TERMINAL STRIP ---..) FLT1 -FILTER. LINE VOLTAGE MC2 -MOLEX CONNECTOR 2 PIN. HIGH LIMIT Vl 380 VAC 3 PH 50/60 Hz XD-9130D-380-5300-3 Rev A 06/01/201 4 CB1 PS n MC3 �k 5 Blk HT 18 #40 MC2 Black 18 #20 Black 18 #21 1 j]�S Blk HT 18 #39 □" Blk/Red 18 #22. >-l Li • Blk/Or 6 (1) S3 ° 1,J:: < 600 F 0[ TSI CB2 I:::.. T6 BlkA3rn 16 #38 r'i [/1 .§ "d 0 � Org/Blue 18 #23 e I [/1 1,\ 00 00 MC1 Optional Spit Belt Conveyor 00 � w.jca. w ---..)N � Vl CAP ¾ HP Baldor Blue 18 #34 -CCW Red/Blue 18 #35 ShaftEnd 30 µF Ill hile 14 #17 �j' TIC 'D Bk1ck 18#16 � White 18#12 Ill White/Orange 18 #14 3 ,m !' . Ul L1� A u,o"' ,rnn u , , Black 10 #1D Orange 10 GA >-l L2 B 0-0 • rn u T2 (1) Red 10 #2A I Red 10 #2B I� r- 't===-+=H Red 10 #2D Orange 10 GA L3 0-01� T3 0 Blue 10 #3A Bk.le10 #3B \ "'"""-"-'""'--"'""-' Blue 10 #3D Orange 10 GA �J r...... r. ; s G 1• •1 o· I '-' I I:::.. [/1 .§ Bk 10 #4B N""-!"'-"'"-----'""'H T1T2 Black 10 #4D Orange 10 GA "d Red 10#5B r-t===�-=H T3 Red 10 #5D Orange 10 GA 0 Bl1e 10 #68 Blue 10 #6D Orange 10 GA � z>-l r w ...... C1 -CONTACTOR, 30 AMP FLT2 -FILTER, CONTROL VOLTAGE MC2 -MOLEX CONNECTOR 2 PIN, HIGH LIMIT S1 -SWTCH. MAIN X3D-3255 0\ C2 -CONTACTOR, 30 AMP H1 -HEATING ELEMENT, 240 VAC, 5300 W MC3 -MOLEX CONNECTOR 3 PIN, MAIN S'MTCH S2 -SWTCH CENTRIFUGAL I.O CAP -CAPACITOR, 30 uf H2 -HEATING ELEMENT, 240 VAC, 5300 W MC4 -MOLEX CONNECTOR 2 PIN, SSR S3 -SWTCH. HIGH-LIMIT X30-3855 .jca. CB1 -CIRCUIT BREAKER, 2AMP H3 -HEATING ELEMENT, 240 VAC, 5300 W PB -POWER BLOCK SSR1 -SOLID STATE RELAY. 30 AMP w CB2 -CIRCUIT BREAKER, 10 AMP H4 -HEATING ELEMENT, 240 VAC, 5300 W PL1 -PUSH LOCK, 1-3 ELEMENTS SSR2 -SOLID STATE RELAY. 30 AMP CB3 -CIRCUIT BREAKER, 1 AMP H5 -HEATING ELEMENT, 240 VAC, 5300 W PL1 -PUSH LOCK, 4-6 ELEMENTS SSR3 -SOLID STATE RELAY 30 AMP ---..)N CB4 -CIRCUIT BREAKER, 1 AMP H6 -HEATING ELEMENT, 240 VAC, 5300 W PS -POWER SUPPLY 24 VDC SSR4 -SOLID STATE RELAY. 30 AMP Vl CB5 -CIRCUIT BREAKER, 63 AMP M1 -MOTOR, OVEN FAN PU -CONVEYOR MCTOR PICK-UP TIC -THERMOCOUPLE CB6 -CIRCUIT BREAKER, 63 AMP M2 -MOTOR, CONVEYOR R1 -RELAY, COOL-DOWN TIMER TC -TEMPERATURE CONTROL CC -CONVEYOR CONTROL M3 -MOTOR, COOLING FAN TS -TERMINAL STRIP 380 VA C 3 PH 50/60 Hz F T1 -FILTER, LINE VOLTAG E MC1 -MOLEX CONNECTOR 9 PIN. OVEN FAN L XD-9130D-380-5300-6 08/01/201 2 >-l (1) PLUG2 PL_LJG3 i AL -ALARM. EX. FAN REC4 -RECEPTAC LE SWTCK TOP OVEN 0 M1 1 ) CB -CIRCUIT BREAKER REC5 -RECEPTAC LE SWTCH MICDLEOIEN I:::.. 4(:2S) LT1 - LMIIP, f1JWBULB REC6 -RECEPTAC LE S\1\11 TCH. BOTTOM OVEN [/1 / LT2 - LMIIP, ffJWBULB 81 -SWTCH, LIGI-ITS 2 LT3 -LED, FAN INDCATO R S3S2 -SWTCH, TOP OVEN � M1 -MOTOR, EXKI\UST FAN S4 -S'MTCM MIOOLEOVEN "d CB M2 -MOTOR, COOLING FAN -S'MTCM BOTTOM OVEN 0 M3 -MOTOR, COOLING FAN TS1 -TERMIN,AL STRIP � T PLUG1 -PLl.)3,SWITCH, TOP OVEN TS2 -TERM INN. STRIP ."'I�� '� S 1 PLUG2 -PLl.)3, SWITCH, MIDDLE OVEN TS3 -TERM INN. STRIP : ii = PLUG3 -PLl.)3, SWITCH, BOTTOM OVEN VFD -VAfM LE FREQUENCY DRIVE [/1 �, B f R1 -RELAY, COOLING FA NSIMUA -----F4' - 6LJ� lf 00 CM3 CM2 CM1 I 00 00 Switch Relocation Cords b 1 Required per Oven w.jca. N TS 1 ---..) \Uf �•,c'I Vl L1 E .;; iTi:' i•• I - S2 Fire System � Microswitch "� Ill '"' Blk23 �j' (Optional) TS 2 AL (By Other) � Ill (By Other) 3 u LT REC4 RECS REC6 m Blk22 , Normally Open 2 . :' �I I TS 2 � ( y Clhe r) L1 B [] □ [] 1 •-'-'-'-IQ >-l (By Qher) 1 ::J 4 TS 2 (1) N 3 BluM'ht 257 2 I R1 0 '·' m � • DamperlnpJt -li� =��r� ------Blu!Blk258 � s Yel263 * DamperOutput 1 o· 16 c - I:::.. n17, [/1 � 1 1 □ u f 18c: "d 1 !I Ii □ rS1 19c: 0 j a�-a � I I:.__2i> � § LT1 n20 ' 9 l � � �� ,_. r>-l h;d;+-£ w /M2 \ \ /' I1 >-' 1__f2 (M3' 0\ ft HD-91 30D-EL-S w.jca. 03/01/2014 - N � Connections to be made by other ---..) Vl >-l (1) AL -ALARM, EX. FAN REC4 -RECEPTACLE, SWITCH, TOP OVEN [ PLUG1 PLUG2 PLUG3 CB -CIRCUIT BREAKER REC5 -RECEPTACLE, SWITCH, MID OVEN 0 M1 I:::.. , LT1 - LAMP, 60W BULB REC6 -RECEPTACLE, SWITCH, BOT OVEN G LT2 - LAMP, 60W BULB S1 -SIMTCH, LIGHTS [/1 LT3 - LED, FAN INDICATOR S2 -SIMTCH,TOP OVEN M1 -MOTOR, EXHAUST FAN S3 -SIMTCH, MIDDLE OVEN "d lvm1 M2 -MOTOR, COOLING FAN S4 -SIMTCH, BOTTOM OVEN 0 CB M3 -MOTOR, COOLING FAN TS1 -TERMINAL STRIP � :� PLUG 1 -PLUG, SWITCH, TOP OVEN TS2 -TERMINAL STRIP r PLUG2 -PLUG, SWITCH, MIDDLE OVEN TS3 -TERMINAL STRIP 1 e 11 � N PLUG3 -PLUG, SWITCH, BOTTOM OVE N VFD -VARIABLE FREQUENCY DRIVE [/1 fi ·:> c o;> T�i R1 -RELAY, COOLING FAN/MUA XFMR -TRANSFORMER, 24 VAC ( AIR PROVING CIRCUIT OVENS i R4 -RELAY. , 00 CM3 CM2 f CM1 00 RS -RELAY. AIR PROVING CIRCUIT, MUA 00 Switch Relocation Cords � 1 Required per Oven w.jca. ---..)N TS 1 Vl Brn280 L 1 (By otheo Blu281 N (By otheo _J w ------t------u ',,,,o Fire System Ill Microswitch (Optional) � �j' TS 2 m 'D � Yel 321 ij 1 � (By 0:her} 1:::i14 f+--R_e _d,,.._' 3_22______-+--- � f Ill RECS 3 ? LT 3 ,◄ , t m Normally Open 1 , �>�� b, 1-+-_llJJ<..1.2.L..._ ,_,,_) \ � . c I f-(_l-0) ,,�[ TS 2 �4 L 1 ,r--- N Blu,.,Vht 114 c_ L LJ _J _)------LJ -I 1 2 3 5 6 (/) TS 2 >-l 4 (1) L LJ "' d======::±±±======:- _,,." "" ""e-""'3""03'-ju SLJl'MUA0 utput 24vac+ 0 T 7'. 1 utput 24v i l 6 □l'MUAO , s □ 1 o· UAAPS COM �... 1 ? □I'M I:::.. [/1 s N o • 0 -MuAAP � � 180I . c; ' ' ' •�AAPS N c "d ;-:;;==._J l"'""•m 1 19 n1 · 0 S1 n � ·· . ' i s. ;' •-< i! � � . · _ · .· • e 11:! . C :,;;- •• -/. C ' Wht/Pur312 >-l _ ,r:: ' r• i r [, ' JI---L , ' - "'< ';!--+_ // -- . - i M2 ·, rM3·\ w '· __ \ ! * Comections to be made by Other ...... LT2 Jumper wire lo be removed connecting to APS circuits 0\ ** if I.O HD-91 30D-EL-W 03/0 1/2014- w.jca. ---..)N Vl PLUG2 PLUG3 AL -ALARM, EX. FAN REC4 -RECEPTACLE, SWITCH, TOP OVEN CB -CIRCUIT BREAKER RECS -RECEPTACLE, SWTCH, MlffiLEOI/EN M1 LT1 - LAM P, OOW BULB RECS -RECEPTACLE, SWITCH, BOTTOM OVEN >-l LT2 - LAM P, fJJW EULB S1 -S\r\11TCK LIGHTS (1) LT3 -LED. FAN IN□CATOR S2 -SWTCK TOP OVEN M1 -MOTOR, EXHAUST FAN S3 -SWTCK MIDDLE OVEN TS 1 j M2 -MOTOR, COOLING FAN S4 -S\r\11TCK BOTTOM OVEN CB M3 -MOTOR, COOLING FAN T81 -TERJ\,1 INAL STR IP [ Blk 242 � 0 PLUG1 -PLUG, SWITCH. TOP OVEN TS2 -TERMINAL STR IP P1 4 1 I 4I I:::.. i PLUG2 -PLUG, SWITCH. MIDDLE OVEN TS3 -TERJ\,1INPJ.... STR IP PLUG3 -PLUG, SWITCH. BOTTOM OVEN VFD -VARIABLE FREQUENCY DRI\/E [/1 � �5 a, R1 -RELAY COOUNGFANS 'MUA I I , ��__ ___ e� R2 -RELAY, FIRE SUPPRESSION EX. FAN "d CM3 CM2 CM1 0 � Switch Relocation Cords e 1 Required per Oven [/1 TS 1 00 I ( Other) lQ.__Q_> 00 L1 � □ 1 00 Qthe r) � L2 _@t_ □ 2□ Yel 3 w.jca. Fire System N Microswitch "8. ---..) m. Vl (Optional) TS 2 AL y Other) Blk270 (B D13□1 (Bt Other) I □14 L LT 1 s Normally Open �..,,✓ •I ;,; I 1 ;6 ". ' • l :• Ill � <: �j' TS 2 ll (By her) Blk14 L1 Cl � � (By Clher) Wht 15 Ill N 24 1 TS 2 3 � � � �§ c/2 .. Damper lnp..it m L <,> * CemperOutput 1 , . LJ -16� =17□ � � =18□ >-l (1) i.' � i !I Ii _ 19u 0 -5 -5 2()I I ,,c 0.s LT1 ,• I:::.. /9----('_ r rn [/1 / -, ,r --- ' (M2 1 /M3 \ "d LT2 , \ / 0 � HD-9130D-EL-S -FS 03/01/201 4 - � Conrectims to be made by Other r>-l w >-' 0\ '°w.jca. ---..)N Vl >-l (1) [ PLUG2 PLUG3 AL -ALARM, EX. FAN REC4 -RECEPTACLE, S\MTCH, TOP OVEN I:::..0 1 M1 CB -CIRCUIT BREAKER REC5 -RECEPTACLE, S\MTCH, MID OVEN 4 1 s• 1 [/1 1 rJ LT1 - LAMP, 60W BULB REC6 -RECEPTACLE, S\MTCH, BOT OV EN <:�:·Q,::::'< LT2 - LAMP, 60W BULB S1 -S\/\1TCH,LIGHTS LT3 - LED. FAN INDICATOR S2 -S\MTCH, TOP OVEN "d E"l M 1 -MOTOR, EXHAUST FAN S3 -S\/\1TCH, MIDDLE OVEN 0 � CB TS M2 -MOTOR, COOLING FAN S4 -S\MTCH, BOTTOM OVEN � I e 2B2 M3 -MOTOR, COOLING FAN TS1 -TERMINAL STRIP PLUG1 -PLUG, SV\HCH, TOP OVEN TS2 -TERMINAL STRIP L1 � e �11 PLUG2 -PLUG, S\MTCH, MIDDLE OVEN TS3 -TERMINAL STRIP [/1 P1 4 :) :: ,:,> ITT I 51 PLUG3 -PLUG, S\MTCH, BOTTOM OVEN VFD -VARIABLE FREQUENCY DRIVE G� 286 R 1 -RELAY, COOLING FAN/MUA XFMR -TRANSFORMER, 24 VAC : L2 � C: 00 P2 6 :1 """::' R2 -RELAY, FIRE SUPPRESSION, EX. FAN 00 CM3 CM2 CM1 L31 I T3 I 00 , R4 -RELAY, AIR PROVING CIRCUIT. OVENS R5 -RELAY AIR PROVING CIRCUIT. MUA Switch Relocation Cords � , .jca.� w 1 Required per Oven ---..)N Vl TS 1 Red 109 (By othej L 1 LJ 1 L �-- (By othej N □ 2L Blu281 Ye l334 ii S4 Fire System r'l Yel/Red333 Ill Microswitch � (Optional) TS 2 ,m1 'D�j' (By othej Blk330 AL � (By othej Blk/Red331 Ill �' 3 LJ LT3 m NcrrnallyOpen 1J; Yel 125 ;o , . I ,,, Blk126 (i) �; .i,.. TS 2 rJt 0 BrnM'ht 113 L 1 (By �n23 , I ' ,--- (ByOthe� BluNVh\ 114 >-l N n24 , LJ (1) 1 2 I LJ � � �§ lei!v> 0 )( ,,/ I LJ V"11306 s BluM'ht 300 16 o· BrnlVVhl 301 I:::.. ? • w. [/1 1 " 1 ; �(_) "d � � � 0 1 � J � (/{'' R2 I' 1 -I � LT 1 l �c'{> 1r ,.-., ·1 l= +------,------�,:, ,:, .- J, : :::i_ � J ,.._...._,. >-l 3 ,_ ,;i_;:L__--� t: 'Nht/Pllr312 r ..I, ,,,.,,, w ,� /��) r * Connections to be madeby Other >-' LT2 0\ M2 : (M3\, H Ju mi:erwire to be removed if connectingto A PS circuits I.O HD-91 30D-EL-W-FS .jca. w 03/01/2014- ---..)N Vl 62 HOOD SCHEMATIC w/oFS-w/oVFD L 1 - LAMP, BOW BULB RECS-RECEPTACLE, SW1TCH , MIDDLE OVEN L2 - LAMP, BOW BULB RECB-RECEPTACLE, SW1TCH , BOTTOMOVEN PLUG1 -PLUG, SWITCH, TOP OVEN S1 -SW1TCH, LIGHTS PLUG2 -PLUG, SWITCH, MIDDLE OVEN S2 -SW1TCH, TOP OVEN PLUG3-PLUG, SWITCH, BOTTOM OVEN S3 -SW1TCH, MIDDLE OVEN REC4 -RECEPTACLE, SW1TCH, TOP OVEN S4 -SW1TCH, BOTTOM OVEN S2 S3 S4 S1 TS 2 (By me; L 1 _J 5 L Blk Z29 N (By me; 7 6 ,____ W_ h_t 2_3 _0 ______� (By Other) All GND HD-9130D-NV 03/01/201 4 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Simple. Smart. XLI Ovens PO Box9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB www.xltovens.com