Thermocouples

Table of Contents page

Industrial (A-2)...... 2

Smart Model 1100 (A-26)...... 3

Smart with Leads Model 1200 (A-27)...... 4

Wire (A-32)...... 5

sorinc.com 913-888-2630 Industrial Thermocouples

M.I. Cable Thermocouple Elements All industrial thermocouples are manufactured using a high purity mineral oxide insulation and a metallic sheath. The standard sheath material unless otherwise noted is 316 SS. The ODs found in this section are those that are typically used when an element is housed in a well or protection tube. Each industrial thermocouple is supplied with a heavy duty spring. Wire Gauge: 20 Gauge solid teflon insulated

6.00” Sensor Length

Sensor OD Sensor Epoxy Seal Max. Temp. 300°F (std.)

6.00” 2.00” Sensor Length

Sensor OD - 1/8” Transition - 1/4” OD Sensor Epoxy Seal Max. Temp. 300°F (std.)

To Order: For elements used in wells or protection tubes, indicate the code letter or value for each specification criteria below.

Example: A replacement thermocouple with these specifications: Iron/Constantan®, .250” OD, grounded measuring junction, with a 316SS sheath, and 12” long would have the order code: J-14-G-R-12

Calibration1 OD Junction Sheath Length2

J = Iron Constantan® 18 = 1/8” G = Grounded P - 304SS (Inches) K = Chromel® Alumel® 316 = 3/16” U = Ungrounded R - 316SS T = Copper Constantan® 14 = 1/4” E = Exposed Q - 310SS E = Chromel® Constantan® 516 = 5/16” DG = Dual Grounded A - Alloy 600 N = Nicrosil® Nisil® 38 = 3/8” DU = Dual Ungrounded DE = Dual Exposed

Notes: 1. For Special Limits repeat calibration code i.e. JJ. 2. Length determined by assembly when used in a well. For replacement thermocouples use the following formula: U Length of well + T Length + A Length + 0.50”= Sensor Length (See pages A-8 – A-23 for description of U, T & A lengths.) 3. Other Sheath Materials available - consult factory. 4. 1/8” OD thermocouple comes with a 1/4” OD 2” long stainless steel transition. (See drawing above.)

14685 West 105th Street, Lenexa, KS 66215 | 913-888-2630 | 800-676-6794 | sorinc.com | (03.14) ©SOR Inc. A-2 Smart Thermocouples

Type 1100

Sensor Type Calibration OD Junction Sheath Length Sheath Material Termination Options 1100 (inches)

Sensor Termination Code Sensor Calibration J Iron Constantan® K Chromel® Alumel® 1 Bare Ends - 1” std. T Copper Constantan® For longer leads, see Type 1200 E Chromel® Constantan® N Nicrosil® Nisil® 2 Large Plug 2 Large Plug R Platinum 13% Rhodium 3 Miniature Plug Pure Platinum 3 Miniature Plug 4 Hi Temp Large Plug S Platinum 10% Rhodium 4 High Temp Large Pure Platinum Sensor OD 5 Large Jack 5 Large Jack 125 1/25” 6 Miniature Jack 116 1/16” 6 Miniature Jack 18 1/8” 7 Hi Temp Large Jack 316 3/16” 7 High Temp Large Jack 14 1/4” 516 5/16” 8 Dual Large Plug* 38 3/8”

Sensor Junction G Grounded 9 Dual Large Jack* U Ungrounded E Exposed DG Dual Grounded Sheath DU Dual Ungrounded Length 10 Terminal Head DE Dual Exposed

Sensor Sheath Material 11 Compensated P 304SS 11 CompensatedSpade Lugs R 316SS Spade Lugs Q 310SS A Alloy 600 Standard Sheath Material is 316SS. Other sheaths available. 12 Three Pin Plug Sensor OD 13 Three Pin Jack

* Two single connectors are bracketed for MI cable termination.

OPTIONS BA Bayonet Adapter (Adjustable) CV Connector with Epoxy Sealed Screws BF Bayonet Cap & Spring, (1/8” and 3/16” OD only) LB Connector “L” Bracket (Note inches from cap to tip (fixed)) SS18 Adj SS Comp Fitting 1/8” NPT* BD45 45° Bend in Sheath (Note inches from bend to tip) SS14 Adj SS Comp Fitting 1/4” NPT* BD90 90° Bend in Sheath (Note inches from bend to tip) SS12 Adj SS Comp Fitting 1/2” NPT* BR18 Adj Brass Comp Fitting 1/8” NPT* TF Teflon® Coated Sheath BR14 Adj Brass Comp Fitting 1/4” NPT* VH Vent Hole in Compression Fitting BR12 Adj Brass Comp Fitting 1/2” NPT* *Add T after SS or BR for Teflon® Ferrule

See page B-6 for complete option descriptions.

14685 West 105th Street, Lenexa, KS 66215 | 913-888-2630 | 800-676-6794 | sorinc.com | (03.14) ©SOR Inc. A-26 Smart Thermocouples with Leads

Type 1200

Sensor Type Calibration OD Junction Sheath Length Sheath Material Lead Length Lead Insulation Termination Options 1200 (inches) (inches) Sensor Sensor Calibration Termination Code J Iron Constantan® K Chromel® Alumel® T Copper Constantan® E Chromel® Constantan® 1 Bare Ends - 2 1/2” std. N Nicrosil® Nisil® R Platinum 13% Rhodium 2 Large Plug Pure Platinum S Platinum 10% Rhodium 3 Miniature Plug Pure Platinum 4 High Temp Large Plug Sensor OD 125 1/25” Lead Lead 116 1/16” Length Length 5 Large Jack 18 1/8” 6 Miniature Jack 316 3/16” 7 High Temp Large Jack 14 1/4” 516 5/16” 38 3/8” Epoxy Seal Epoxy Seal Max. Temp. 300°F (std.) Max. Temp. 300°F (std.) Sensor Junction 8 Dual Large Plug* G Grounded U Ungrounded 1.00” E 1.20” Smooth Exposed Transition 9 Dual Large Jack* DG Dual Grounded Transition DU Dual Ungrounded .375 DE Dual Exposed OD 11 Compensated Sensor Sheath Material Spade Lugs P 304SS R 316SS Q 310SS A Alloy 600 Standard Sheath Material is 316SS. 12 Three Pin Plug Other sheaths available. Sheath Sheath Length Length LEAD INSULATION 13 Three Pin Jack F Fiberglass 20 ga. solid K Kapton® 20 ga. solid Sensor Sensor * Two single connectors are bracketed for MI cable termination. T Teflon® 20 ga. solid OD OD P PVC 20 ga. solid P S PVC w/Shield and Drainwire 20 ga. solid M F Multi Strand (flexible) Fiberglass 20 ga. M T Multi Strand (flexible) Teflon® 20 ga. OPTIONS A Armor (Stainless Steel) BR18 Adj Brass Comp Fitting 1/8” NPT* SB Stainless Steel Overbraid Leads AP Armor with PVC Jacket BR14 Adj Brass Comp Fitting 1/4” NPT* SS18 Adj SS Comp Fitting 1/8” NPT* AT Armor with Teflon® Jacket BR12 Adj Brass Comp Fitting 1/2” NPT* SS14 Adj SS Comp Fitting 1/4” NPT* BA Bayonet Adapter (Adjustable) BS Bell Spring Trasition Relief SS12 Adj SS Comp Fitting 1/2” NPT* BF Bayonet Cap & Spring, (1/8” and CG12 Weather Tight Fitting 1/2” NPT ST Smooth Transition, (3/16” OD and larger) 3/16” OD only) (Note inches from cap CV Connector with Epoxy Sealed Screws TA Tube on Armor, (1/4” OD x 2” long) to tip (fixed)) DE12 Double Ended Hex Fitting, 1/2” NPT TF Teflon® Coated Sheath BD45 45° Bend in Sheath (Note inches from Spring Loaded VH Vent Hole in Compression Fitting bend to tip) HTP High Temperature Potting WC Wire Clamp Bracket for Leads BD90 90° Bend in Sheath (Note inches from (Service over 400°F) WP Weld Pad (1” x 1” x 1/8” SS) bend to tip) LB Connector “L” Bracket (Standard *Add T after SS or BR for Teflon® Ferrule Plug Only) See page B-6 for complete option descriptions. 14685 West 105th Street, Lenexa, KS 66215 | 913-888-2630 | 800-676-6794 | sorinc.com | (03.14) ©SOR Inc. A-27 Thermocouple Wire

Color Coding: ANSI Multi Strand: 16 gauge - 7 strands of 24 gage 20 gauge - 7 strands of 28 gage Accuracy: Per ANSI MC 96.1 and ASTM E230

To Order: Specify the type number and calibration from the table below. Example: 920-KM is fiberglass insulated and jacketed 20 gage, Chromel® Alumel® multistranded.

Type Insulation/Jacket Gage Avaliable Calibrations Temp Rating Construction U716 PVC/PVC 16 Solid JX, KX, TX, EX 221°F Each conductor is twisted and shielded with a drain wire added within the twist of lay. A 105°C flame retardant PVC jacket U720 PVC/PVC 20 Solid JX, KX, TX, EX 221°F is then applied. This construction is UL approved as 300 volt PLTC and has passed the IEEE 383 vertical flame test. 720 PVC/PVC 20 Solid JX, KX, TX, EX, RX, SX 221°F Conductors are laid parallel and jacketed. The thermocouple grade calibrations are 20 Stranded JXM, KXM available in both solid and multistrand. PVC has good moisture and abrasion resistance but becomes brittle at low temperatures, usually below minus 15°F. 820 FEP/FEP 20 Solid J, K, T 400°F Conductors are laid parallel and jacketed. (Teflon®) Teflon® has excellent resistance to 20 Stranded JM, KM moisture in temperatures down to minus 90°F. This fluoropolymer has been used in 824 FEP/FEP 24 Solid J, K, T 400°F many food grade applications. (Teflon®) 920 Fiberglass/Fiberglass 20 Solid J, K, T, E, RX, SX 950°F Conductors are laid parallel and jacketed. Fiberglass has poor resistance to moisture 20 Stranded JM, KM and only fair abrasion resistance. A satu- rant is applied to facilitate easy stripping and to prevent the fiberglass from fraying.

Thermocouple Type °F Thermocouple Extension Wire °F. Extension Wire Alloys ANSI Symbol Temp. Range Stnd. Limits Wire Alloys ANSI Symbol Temp. Range -°F Stnd. Limits *Iron vs. Constantan® JX +32° to +400° ±4° Iron vs. Constantan® J +32° to +545° ±4° Chromel® vs. *Alumel® KX +32° to +400° ±4° +545° to +1400° ±.75% Copper vs. Constantan® TX -75° to +210° ±1° Chromel® vs. Alumel® K -165° to +32° ±4° Chromel® vs. Constantan® EX +32° to +400° ±3° +32° to +545° ±4° +545° to +2300° ±.75% ANSI Color Code for Thermocouple Wire Copper vs. Constantan® T -330° to -85° ±1.5% ANSI Wire Alloys Polarity Thermocouple Wire Color T/C Extension Wire Color -85° to +270° ±1.8° Symbol Individual Jacket Individual Jacket +270° to +660° ±.75% J Iron +JP White Brown White Black Chromel® vs. Constantan® E -330° to -270° ±1% Constantan® -JN Red Red -270° to +480° ±3° K Chromel® +KP Yellow Brown Yellow Yellow +480° to +640° ±3° Alumel® -KN Red Red +640° to +1600° ±.5% T Copper +TP Blue Brown Blue Blue Constantan® -JN Red Red E Chromel® +EP Purple Brown Purple Purple Constantan® -EN Red Red