Bar Saw
TimberPro BS-32 Bar Saw
Operation, Maintenance, and Parts
1 Operation, Maintenance, and Parts
Introduction ...
Dear Valued Customer,
This catalog contains operating instructions, maintenance instructions and parts information for the TimberPro 32” Bar Saw attachment, including normally available options. Although great care was employed during the preparation of this manual to insure the accuracy of illustrations and listings, TimberPro Inc, cannot be held responsible for errors or substitutions, nor changes made after the date of issue. This catalog is compiled from information available and current at the time of documentation, TimberPro Inc, reserves the right to improve it’s products without giving prior notice or incurring obligation.
TimberPro strongly advises that you take this training manual home and study it so that you have an understanding and working knowledge of your new equipment
Thank You,
Pat Crawford President TimberPro, LLC
Operation, Maintenance, and Parts 2
Table Of Contents ...
Group 1 - Operator and Maintence Information
Critical Operator Information ...... 4 General Safety Information ...... 5 Service And Maintenance Precautions ...... 6 Cutting Attachment Safety ...... 8 Bar Saw Maintenance Information ...... 9 Saw Chain Maintenance ...... 10
Group 2 - Operating Instructions
General Bar Saw Operating Instructions ...... 14
Group 3 - Bar Saw Hydraulics
Functional Description ...... 17 Adjusting the Saw Chain Tention ...... 18 Adjusting the Saw Bar Cut Speed ...... 19
Group 4 - Bar Saw Troubleshooting
Bar Saw Problems ...... 20
Group 5 - Bar Saw Parts
Structural Parts ...... BS-1 Hydraulic Hoses ...... BS-2 Hydrualic Components Breakdowns ...... BS-3 Hultdins Super Saw Breakdown ...... BS-4
3 Operation, Maintenance, and Parts CRITICAL INFORMATION THE OPERATOR SHOULD UNDERSTAND BEFORE OPERATING THE BAR SAW
1. THE CHAIN MUST BE SHARP WITH RAKERS SET AT SUGGESTED HEIGHT.
a) A dull chain will bring out powder instead of long worm-like chips, and besides cutting slowly, will cause heat and prematurely wear out the bar.
b) A bent guide link will also cause heat through additional friction and cause premature bar wear.
2. THERE MUST BE ADEQUATE CHAIN LUBE.
a) Because this is so critical to prolong bar life, the operator needs to constantly monitor the bar oil resivoir level and proper function of the bar oiler system.
3. MAKE SURE THE TREE IS IN THE THROAT OF THE HEAD AND GRIPPED FIRMLY AGAINST THE SHARPENED WEDGE.
a) Without the tree being tight in the throat, a slicing action can take place just as the tree is cut off causing a bind on the chain.
4. TILT THE HEAD FORWARD SLIGHTLY AND GIVE A LITTLE UP PRESSURE.
a) This will relieve any potential pinch of the chain and allow the operator to retract immediately after the tree is cut.
b) It’s also important to time the bar retract before the full width of the bar goes beyond the cut tree. Once in a while, going into the cut, the bar can be slightly depressed and then when the bar goes beyond the cut tree the bar comes up, not allowing it to retract. The same thing can happen if the tree should slip down slightly.
Operation, Maintenance, and Parts 4 General Safety Information TimberPro’s policy is to produce products that are safe and reliable. However, even when using well Identifies that a safety hazard exists. Failure engineered equipment, there will always be an to follow a WARNING safety message element of risk in heavy equipment operation. can result in death or serious personal injury if proper precautions are not taken. Most accidents involving heavy equipment operation, maintenance or service result from failure to follow basic safety rules and precautions.
Study all the safety messages carefully, remember Identifies that a safety hazard exists. Failure them and apply them when operating, maintaining to follow a CAUTION safety message can or servicing equipment. result in personal injury or equipment damage if the proper precautions are not taken. “Safety Alert” Symbol
The signal words DANGER, WARNING and CAUTION are used to identify personal safety hazards and some equipment cautions. The signal word NOTICE is used to identify hazards that may damage equipment or its components.
Follow procedures as outlined to avoid damage to equipment or its components as a result of misuse or improper procedures. Figure 1 - Safety Alert Symbol
The “Safety Alert” symbol is used throughout The Careful Operator the manual text and on the machine to A careful operator studies, remembers and applies indicate important personal safety measures and the basic safety rules and all safety messages found equipment cautions. Carefully read, understand in the manuals and on the equipment being oper- and follow these instructions to prevent hazardous ated, maintained or serviced. This person also has situations, possible injuries to personnel or damage the required training, skills and tools to operate the to equipment. equipment and/or perform the required maintenance and service procedures. Understanding Signal Words TimberPro cannot anticipate every possible In this manual and on the safety decals installed circumstance where a potential hazard may exist. on the machine, the “Safety Alert” symbol is always Therefore, the safety messages and equipment accompanied by a signal word to identify the haz- cautions found in the manuals and on the ard level. Understand the signal words DANGER, machine are not all inclusive. If an operating WARNING, and CAUTION. technique, maintenance or service procedure, tool, etc... not specifically recommended by TimberPro is used, it is your responsibility to insure it is safe for yourself and others. You should also be sure the machine will not be damaged or made unsafe by the operation, maintenance procedures or service Identifies the most serious safety hazards. procedures you choose. Failure to follow a DANGER safety message would result in high probability of death or serious personal injury. WHEN IT COMES TO SAFETY, NOTHING WILL EVER REPLACE A CAREFUL OPERATOR. 5 Operation, Maintenance, and Parts 00007
Comply with the instructions in this manual and 00008 your company’s regulations for the operation of Use recommended protective clothing and safety this machine. devices such as gloves, safety boots, safety hat, YOU MUST BE FULLY TRAINED to operate this reflective vests and eye, ear and respiratory machine and its attachments. protection as required by job conditions. Service And Maintenance Precautions General
Unless otherwise specified, all maintenance or repair procedures should begin as follows:
1) Position machine on level ground. 2) Lower boom and all attachments to the 00010 ground. 3) Shut down engine. Remove ignition key Keep a comprehensive and complete first aid kit and place in safekeeping. in an easily accessible place on the machine at 4) Switch off master electrical disconnect or all times. disconnect the positive (+) battery cable.
00027
00018 Maintain a charged fire extinguisher on the Support components when working beneath machine AND KNOW HOW TO USE IT. them. Do not depend on hydraulic cylinders for support. A component may fall if a control is moved or a hose breaks.
Operation, Maintenance, and Parts 6 Keep all fuels and maintenance items in properly marked containers.
Place all fuel or oil soaked rags, waste material, debris and other flammable items in a properly marked protective container stored in a safe place.
Inspect the machine for missing, unreadable or damaged safety decals. Keep safety decals clean.
00019
Before performing maintenance or repairs on the machine, consult this manual and follow the recommended procedures.
Run the engine only when it is required for test or adjustment purposes.Always use the proper tools for the job. Repair or replace any broken or damaged tools, including lifting equipment, immediately. 00021
Pressurized air can cause personal injury. When using pressurized air for cleaning, wear protective clothing, face shield and shoes.
The maximum allowed air pressure used for cleaning purposes should not exceed 30 psi
00017 (205 kPa).
Evidence of Kinking Chaffing or Cuts, or Crushing Wire Exposed At operating temperature, the engine, exhaust system components, cooling system components and hydraulic system components Damaged or Leaking Fitting are HOT. Any contact can cause severe burns.
When servicing or replacing hardened steel pins, use a brass drift or other suitable material between the hammer and pin if it must be driven into the Localized Ballooning pivot. Use safety glasses or other suitable eye 00032 protection. Check hoses carefully. Do not use your bare hands to check for leaks. See “Fluid DO NOT make adjustments while the machine is Penetration”. Tighten all connections to recom- moving or the engine is running unless otherwise mended torque. Replace if any of the following specified to do so. are found: - End fittings damaged or leaking.
DO NOT change the pressure setting on any - Outer covering chafed or cut and wire hydraulic valve without authorized instruction. reinforcing exposed.
- Outer covering ballooning locally. Use all cleaning solutions with care. Avoid breathing vapors and contact with eyes and skin - Hose shows evidence of kinking or crushing.
7 Operation, Maintenance, and Parts Cutting Attachment Safety Information
00012
Pressure can be maintained in system circuits long after the engine and pumps have been shut down. Release trapped pressure in hydraulic, fuel, and cooling system lines before performing any maintenance or repair procedures.
- Always follow the attachment manufacturer’s Hydraulic System operating instructions: Do not bend or install bent or damaged hydraulic – Never use the saw so that the saw bar or disc hoses and tubelines. saw is directly in line with the cab or other persons. – Ensure chain speed does not exceed the chain Do not strike hydraulic hoses or tubelines. manufacturer’s rating.
Be sure all hose clamps, guards and protective – Do not reuse riveted connecting components. wrapping is installed correctly to prevent vibration – Follow the recommended maintenance practices and rubbing which could lead to hose failure. for the chain, bar, and sprocket. – Ensure that the chain has adequate lubrication. - Consider installing a chain catcher designed to minimize the chance of chain shot. - Consider upgrading the front window from 1⁄2- inch Lexon to the (optional) 1 1/4" thick Lexon, which is proven to stop such projectiles. - Inspect the operator's cab window before every shift for scratches or damage that could reduce the strength or the window. - Keep ground workers at least 70 metres (230 feet) away from a working harvester/processor. - Thoroughly inspect the bar and chain, or disc, saw 00009 teeth, tooth holders and mounting hardware before every shift.
Hydraulic oil under pressure can penetrate body tissue causing serious injury and possible death.
When troubleshooting a hydraulic system for leaks, always use cardboard or other material as a deflector. DO NOT USE YOUR HANDS.
If you are injected with hydraulic oil or any other fluids, seek treatment by a doctor familiar with this type of injury immediately.
Operation, Maintenance, and Parts 8 General Bar Saw every 50 hours. When greasing the tilt bearing be carefull not to over-grease and damage the Maintenance Information main seal.
Checking the proper operaton of the saw chain oiler can be done by operating the saw and Before performing any maintenance or monitoring the end of the bar. A visual mist service work, lower the attachment to the coming from the end of the saw bar will indicate ground and shut off the engine. Turn off any the bar is recieving oil. (See "Saw Chain Oiler master shut-offs and do not allow personnel Operation" for description and operation of the in the cab saw chain oiler.) If the oil is too cold or thick to gravity feed into the oiler, or a check valve is Re-torquing the boom Adapter Mounting not working properly, the saw chain oiler will not Bolts operate.
The bolts of which hold the boom adapter The saw unit should be lubricated every 8 to 200 mounting bracket and bearing to the bar saw hours of operation depending on the conditions weldment should be re-torqued to 420 ft. lbs. that the unit is working under. The unit has 2 after a few hours of use and then again every lubrication points as shown below. 200 hours. There will be one ring of thirty (30) 3/4" allen bolts (item #10 below) that connect the mount to the head and get torqued to Torque to 377 ft.lbs (512 Nm) and one ring of standard bolts (item #9 below) that secure the bearing to the mount and get torqued to Torque to Torque to 420 ft.lbs (570 Nm).
Boom Adapter Mounting Bolts
Saw Unit Lubricatoin Points Lubrication and Grease
Before start-up, make sure the saw head has Use a mineral oil based grease thickened been greased and the saw chain oiler if operating with, or mixable with a lithium soap. The properly, The grease points are self-explanatory, grease should be classified as L-XCCIB2 every pivot point and bearing will have a grease according to ISO 6743-9. Molybdendisulfid fitting. Clamp arms, accumulator arms and tilt content max 3 %. Base fluid viscosity 170 to cylinder pins should be greased before every 220 cSt at 40°C. NLGI class2. shift and the tilt bearing should be greased 9 Operation, Maintenance, and Parts Saw Chain Oiler Operation Saw Tension Bleeder
The TimberPro bar saw is equipped with a Make sure that the unit is resting securely on lubrication oil pump integrated with the feed out the ground. Tip the unit backwards if possible so cylinder. The lubrication oil pump supplies oil via that the bleeder valve (1) is as high as possible a piston operation to the saw chain during the in relation to the tension pistons (2). entire feed out process.The lubrication oil pump is fed with oil from the oil tank (1), through the inlet check valve (2) and to a reservoir in the piston rod (3).When the saw bar (8) is fed out, the oil goes through the outlet check valve (4), via a hydraulic hose (5) to the swivel in the saw motor (6) and finally through the bar holder to the saw bar (8).
Saw Tension Bleeder
1. Remove the saw chain. 2. Open the bleeder valve (1) 1- 2 turns. Use the tool P/N 0704040 3. Start the machine and run the sawing operation several times until the oil coming from the bleeder valve is free from air. 4. Close the bleeder valve (1). As there is no saw chain installed, the bar holder will move to the outer position and stay there. 5. Install the saw chain. Saw Oiler System Overview 6. Repeat this process after about 30 minutes of operation.
The supply of oil is proportional, which means that the volume of oil supplied depends on how much the saw bar is fed out. When working on the saw chain always ensure the engine is shut off and wear safety NOTE: If the saw chain oiler runs out of oil, it will gloves to prevent injuries. Remove the saw have to be purged before it will work properly. chain when making any adjustments or servicing the saw unit. Saw Chain Adjustment
The TimberPro bar saw is equipped with an Replacing Saw Chain automatic chain tension system. If the chain jumps off the bar while sawing, the problem 1. Place the unit steady on the ground with the might be either air in the tensioning system, or saw unit facing up. that the tensioning pressure is too low. To rectify that problem, start with bleeding the system. 2. Depressurize the chain tension system by (see info below) If the problem still occurs, the pressing the button on the pilot valve (4), tensioning pressure might have to be adjusted. (see saw hydraulic schematics). 3. Connect the Tool to the Tension Device and to the Bar Holder as follows.
Operation, Maintenance, and Parts 10 9. Problems to replace the saw chain can appear depending on saw dust or other debris in the grooves in the tension device. The movement of the bar holder can be limited due to debris, and if so, the holder must be disassembled and cleaned.
Replacing Saw Bar
1. Remove the saw chain.
2. Loosen the Hex Nuts, use a 36 mm wrench, until you are able to pull out the saw bar.
3. Install the new saw bar and tighten the Hex Saw Chain Removal Nuts.
4. Install the saw chain
Chain Removal Tool 1. Connect the ring on the Lever to Pin (1).
2. Connect the Arm to the Sleeve (3)
4. Pull the Lever to compress the tensioning device. When the Bar Holder is in the right position, the Locking Device will automatically engage. Saw Bar Removal
5. Remove the saw chain.
6. Install the new saw chain and slowly pull the lever until the locking device on the tool disengages.
7. Remove the tool.
8. Operate the saw carefully a few times to secure the pressure in the chain tensioning device. If after replacing a chain it repeatedly jumps off the saw bar, you may have to bleed the system.
11 Operation, Maintenance, and Parts Saw Chain Maintenance 4. Sharpen cutters on one side of the chain first. File from the inside of each cutter to Keep in mind that a sharp chain will cut large- the outside. Then turn your saw around and size chips. A chain that is dull or has abrasive repeat the process for cutters on the other damage will create sawdust. It's time to sharpen side of the chain. when you're having to push on the saw or the saw is no longer self-feeding.
Always inspect your chain prior to sharpening. Check for the following:
- Bent or burred drive links
- Broken cutters or tie-straps
- Loose rivets, broken rivet heads
5. If damage is present on the chrome surface of top plates or side plates, file back until such damage is removed.
If broken parts are detected, take it to a servicing dealer for replacement of parts or replace the entire chain. The following steps will help you correctly sharpen (with a round file) OREGON® 6. Keep all cutters equal. Start with the cutter saw chain: with the most damage and hand file all cutters back equally. 1. Be sure to have the correct size file and file guide. 2. When hand filing it's important that 1/5, or 20 percent, of the file's diameter is always held above the cutter's top plate. Using the correct file guide is the easiest way to hold the file in this position.
How Do I Set My Depth Gauges?
Prior to setting your depth gauges it's important to have the correct depth gauge tool. Most OREGON® chains have a number stamped 3. Keep the correct top-plate filing angle line on each cutter located on the depth gauge on your file guide parallel with the chain. indicating the correct depth gauge setting. If Many cutters have a guide mark stamped unsure of your OREGON® chains depth gauge near the rear edge of the top plate that can setting, ask your OREGON® saw chain dealer. also be used as a guide for filing angle. The following steps will help you correctly set your depth gauges:
Operation, Maintenance, and Parts 12 Use a depth-gauge tool with the correct built- in setting for your chain and check your depth gauges after every third or fourth sharpening.
Place the tool on top of your chain so one depth gauge protrudes through the slot in the tool. If the depth gauge extends above the slot, file the depth gauge down level with the top of the tool using a flat file. Never file the depth gauge down enough to exceed the depth gauge setting specified.
13 Operation, Maintenance, and Parts Operating Instructions ...
Figure 1 - Normal Felling
The natural arc of the stick boom or loader arms Positioning The Saw Head will provide both upward pressure and forward movement. Two things must be remembered when positioning the saw head and clamping the tree NOTE: Using the tool cylinder to tilt the saw before making the cut: head forward causes the saw head to rotate around the boom hinge pin and pivot the base 1. The tree must be clamped firmly against the inward. The result, especially with smaller trees, sharpened wedge located in the throat of the is splintering of the tree just before the cut is saw head just above the saw bar. (See Figure 1). complete and pinching the saw bar. NOTE: The saw head’s base is cut back about Making The Cut 3” from the circumference of the tree retaining area to allow for the flair of the tree butt. Activate the saw circuit. Once the cut is made, lift the tree immediately so the saw bar will clear 2. Avoid severely pulling or bending the tree the stump before retracting. Trying to retract backward with the top clamp arms. the saw bar without lifting may cause the saw chain to drag between the stump and butt and Preparing To Make The Cut stretching or possibly breaking the chain. After firmly clamping the tree, the saw head NOTE: Only stroke the saw bar the necessary should be given a little up pressure and moved distance to cut the tree. This will not only save slightly forward to relieve any potential pinch time, but will also prevent cutting into an adjacent on the saw bar. This should be done by raising tree(s), hidden rocks or dirt on the opposite the stick boom or loader arms slightly, not by side. tilting the saw head forward. (See Figure 1) Operation, Maintenance, and Parts 14 Figure 2 - Directional Felling
Directional Felling
Directional felling of trees too large for the carrier to handle can be done by clamping, cutting and forcing the tree over with the boom or front loader arms.
1. Position saw head, clamp and prepare to make the cut as done for smaller trees. 2. Stroke the saw bar far enough to leave a little hinge wood so that the saw bar can be retracted without having to put much lift pressure on the tree. (See Figure 2) 3. Use the tool tilt cylinder and/or booms or loader arms to force the tree over while immediately retracting the saw bar. 4. Release the clamp tree once it begins to fall to avoid upsetting the carrier. (See Figure 2)
NOTE: Be sure the saw bar is fully retracted before releasing the tree to avoid damage to the saw bar as the tree falls free of the saw head.
15 Operation, Maintenance, and Parts THIS PAGE LEFT BLANK FOR NOTES
Operation, Maintenance, and Parts 16 Bar Saw Hydraulics Functional Description Hydraulic pressure, Hydraulic oil fed from the carrier is supplied into port Saw function 2600 to 3900 Psi (18 to 27MPa) V1 of the saw manifold. This oil will be directed into Hydraulic flow, the pressure port of the saw motor. This same oil will Saw function.... 45 to 67 GPM (172 to 256 l/min) also be directed through the LS1 shuttle and supply oil to the automatic tensioning device reducing valve Hydraulic pressure, PR1. The PR1 cartdrige will reduce the pressure to Chain tensioning 650 to 826 Psi (4.5 to 5.7 MPa) 700 psi and then supply oil to the saw unit to tighten Hydraulic pressure, the chain and also hold the bar mount in place. Bar feed out 725 to 800 Psi (5.0 to 5.5 MPa) After the hydrauic oil pressure is fed through the Saw chain speed ...... 5500 RPM ** saw motor it will then enter back through the return ** TimberPro's specification is for Oregon 11H side of the saw manifold. After entering the return high speed chain. This is the recommended side of the saw manifold the return oil will be used chain. See recommendations from each saw for operating the saw cut motion. The oil will be chain manufacturer for max speed. fed through a flow control NV1 cartrige that will set the flow and pressure for the saw feed. The RV1 cartridge is part of this circuit and will set the max The schematic below represents the Hultdins pressure the cylinder can see. Supercut 300 saw unit and the saw control manifold. The Supercut saw unit contains three After the cut has been made the pressure and return key components. A hydraulic motor for rotation of will be reversed on the carrier and pressure will be the saw chain. An automatic saw tentioning device then fed up through the FC1 cartridge and then onto for keeping the chain tight and a feed cylinder for the base or return side of the saw bar cylinder. The directing the saw in and out. All three of these items FC1 cartridge will set the desired flow for returning are controled by the saw manifold. the saw bar.
ST CB CR
1 700PSI
3 2 1 2 PR1 DR
1 RV1
2 NV1 FC1 2 #04 V2GP 1 M2GP #04
Cut Cylinder Return V2 2 1 OR1 M2 Return
3/4" NPTF ORIFICE CV2 PLUG (9/32" DIA.) BELOW "CV2" Chain Tensioner
1 1
2 2 3 LS1 CV1 M1GP #04
Pressure V1 M1 Pressure
Case Drain
Saw Valve Schematic
17 Operation, Maintenance, and Parts Procedure: Saw Hydraulics Continued.. 1. Ensure the hydraulics are at correct operating temperature. Adjusting the Saw Chain Tention 2. Access the saw motor manifold located inside Specification: the saw motor compartment.
700 psi (48 bar) 3. Install a 1000 PSI gauge or higher into the "ST" port on the saw manifold.
Test Standards: 4. Instruct the operator or another mechanic to • Hydraulics at operating temperature of activate the saw cut function while you read the 140°F (60°C) or greater. pressure gauge, saw chain tention should be at specified pressure setting. • Engine operating at idle 6. If saw chain tention pressure setting is correct, go to step #10. If adjustment is required, continue with step #7.
7. Use a wrench to loosen the jam nut on the When working on the saw chain always PR1 (item 4) cartridge pressure adjustment ensure the engine is shut off and wear safety setscrew. gloves to prevent injuries. Remove the saw chain when making any adjustments or 8. Use the allen wrench to turn the servicing the saw unit. adjustment setscrew.
Saw Control Manifold
Operation, Maintenance, and Parts 18 Turning the adjustment setscrew CLOCKWISE #10. If adjustment is required, continue with increases the pressure setting. Turning the step #7. setscrew COUNTER-CLOCKWISE decreases the pressure setting. 7. If the saw cut speed needs to be adjusted use a wrench to loosen the jam nut on the NV1 9. Instruct the operator or another mechanic to (item 1) adjustment setscrew. If the saw retract activate the saw cut function while you read the speed needs to be adjusted use a wrench pressure gauge, saw chain tention should be at to loosen the jam nut on the FC1 (item 1) specified pressure setting. adjustment setscrew.
10. After the correct pressure setting is made, 8. Use the allen wrench to turn the tighten the jam nut to lock the setscrew. adjustment setscrew.
11. Shut down the engine. Turning the adjustment setscrew CLOCKWISE decreases the bar speed. Turning the 12. Remove the pressure gauge then close and setscrew COUNTER-CLOCKWISE increases secure all access panels and guards. the bar speed.
Adjusting the Saw Bar Cut Speed 9. Instruct the operator or another mechanic to activate the saw cut function while you monitor Specification: the saw bar speed.
Cut Speed - 2 to 3 seconds (no load) 10. After the correct pressure setting is made, tighten the jam nut to lock the setscrew. Retract Speed - 1 to 1.5 seconds 11. Shut down the engine. Test Standards: 12. Close and secure all access panels and • Hydraulics at operating temperature of guards. 140°F (60°C) or greater.
• Engine operating at full RPM
When working on the saw chain always ensure the engine is shut off and wear safety gloves to prevent injuries. Remove the saw chain when making any adjustments or servicing the saw unit.
Procedure: 1. Ensure the hydraulics are at correct operating temperature.
2. Access the saw motor manifold located inside the saw motor compartment.
3. Instruct the operator or another mechanic to activate the saw cut function while you monitor the saw bar speed.
6. If saw bar speed setting is correct, go to step 19 Operation, Maintenance, and Parts Troubleshooting Guide - Bar Saw Problems
PROBLEM PROBABLE CAUSE ACTION 1.Saw bar a) Chain tension pressure is too overheating, high or too low - Adjust chain tension pressure wearing abnormally quick b) Chain lubrication malfunction - Check lubrication system or top roller failure. c) Air in the tensioner system - Bleed the tensioner system
a) Chain tension pressure is too 2. Chain jumps off low - Adjust chain tension pressure
b) Air in the tensioner system - Bleed the tensioner system
c) Leaking check valve - Test check valve - clean or replace
d) Swivel seal rings are damaged - Replace all seal rings
a) Lubrication oil tank is empty - Refill lubrication oil 3. Chain lubrication system b) Check valves on lub. oil pump malfunction are leaking. - Test check valves - clean or replace
c) Hydraulic hose for lub. system is broken. - Replace the hose.
d) Pressure relief valve on lub. oil pump is leaking - Test valve - clean or replace
e) Swivel seal rings are damaged - Replace all seal rings
a) Saw unit is damaged - Replace any damaged parts 4. Oil leakage from saw unit b) Swivel seal rings are damaged - Replace all seal rings
c) O-rings on pistons in tensioning device are damaged - Replace o-rings
Operation, Maintenance, and Parts 20 Troubleshooting Guide - Bar Saw Problems Continued......
PROBLEM PROBABLE CAUSE ACTION 5. Saw bar feed a) Feed out pressure is too low - Adjust feed out pressure out malfunction b) Piston seals in feed out cylinder are damaged. - Replace piston seals
c) Saw bar feed out is jammed by too long fasteners for saw motor. - Use fasteners with the correct dimension.
6. Chain stops a) Saw bar feed rate too fast. - Adjust saw bar extend cartridge for rotating or bar will slower operation. not stroke through cut. b) Main relief set too low. - Adjust relief to 2500 PSI.
c) Damaged o-ring on cartridge - Check all o-rings on saw control causing loss of pressure. Replace o-rings if required.
d) Spring in cartridge broken, - Check all saw control valve
7. Clamps not a) Loss of pressure to clamp circuit. - Check pressures on carrier. holding tree. b) Damaged seals on clamp cylinder - Replace seals.
c) Leakage in valve on carrier. - Test and repair or replace valve.
21 Operation, Maintenance, and Parts THIS PAGE LEFT BLANK FOR NOTES
Operation, Maintenance, and Parts 22 Section BS-1
32” Bar Saw - Parts Breakdown
Bar Saw - Parts Breakdown Last Updated - 10/09 Bar Saw - Parts Breakdown
TimberPro Parts Module BS-R0 BS-1-1 Bar Saw - Parts Breakdown Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Top Post(Page and Sub-Heading) Boom Mount)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEE SEESECTION PAGE
1 53843-BS 1 FRAME, BAR SAW 2 53872-BS 2 ASSEMBLY, TOP - BAR SAW 3 10775-BS 6 BOLT - .75” X 2.5” 4 15550-BS 12 WASHER, SAE FLAT - .75” 5 10817-BS 6 NUT, LOCK - .75” 6 53940-BS 1 BASE, SAW 40 DEG TILT DUAL CYL-53883 BRG 7 53883-BS 1 BEARING, LATERAL TILT DISC/BAR SAW 8 15550-BS 60 WASHER, SAE FLAT - .75” 9 10843-BS 30 BOLT - .75” X 4.5” (Torque to 420 ft.lbs (570 Nm)) 10 53996-BS 30 BOLT, ALLEN HEAD - .75” X 4” (Torque to 377 ft.lbs (512 Nm)) (See Note: 1) 11 10776-BS 30 NUT, HEX - .75” (See Note: 1) 12 52795-BS 4 BUSHING - 2” X 2” 13 10783-BS 4 BOLT - .5” X 1” 14 15534-BS 4 WASHER, SAE FLAT - .5” 15 53775-BS 4 PIN ASSEMBLY, 16 52814-BS 2 CYLINDER, DISC SAW HEAD TILT - JARP
See referenced page for component or assembly breakdown.
Note: 1
Use Loctite 272 (blue) during installation.
BS-1-2 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Parts Breakdown
TimberPro Parts Module BS-R0 BS-1-3 Bar Saw - Parts Breakdown Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Page(Clamp Sub-Heading) Arms)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF. 1 BAR SAW FRAME...... BS-1 2 53999-BS 2 PIN ASSEMBLY, Bar Saw Top Arms 3 15549-BS 3 BOLT - .75” X 2.0 4 15550-BS 6 WASHER, SAE FLAT - .75” 5 18570-BS 3 WASHER, PIN RETAINING (BRAATZ) 6 12021-BS 3 WASHER, BURNED 2 X 7 10728-BS 1 NUT, nylock - 2” 8 REF 1 CYLINDER, LOWER CLAMP...... BS-3 9 10783-BS 4 BOLT - .5” X 1” 10 15534-BS 4 WASHER, SAE FLAT - .5” 11 54002-BS 3 PIN ASSEMBLY, Bar Saw Top Arm Cyl 12 REF 1 CYLINDER, UPPER CLAMP...... BS-3 13 54129-BS 3 BUSHING, 14 16266-BS 3 SHIM - 2.51” ID X 3.88” OD X .075” THK - 16267-BS SHIM - 2.51” ID X 3.88” OD X .135” THK - 16268-BS SHIM - 2.51” ID X 3.88” OD X .179” THK 15 53830-BS 1 ARM, TOP CLAMP 16 11704-BS 4 BUSHING - 2.5” X 4.25” 17 53830-BS 1 ARM, TOP CLAMP 18 53841-BS 1 ARM, BOTTOM CLAMP 19 14241-BS 2 BUSHING - 2.5” X 3” 20 54000-BS 1 PIN ASSEMBLY, Bar Saw Bottom Arm Cyl Base 21 54001-BS 1 PIN ASSEMBLY, Bar Saw Bottom Arm
See referenced page for component or assembly breakdown.
BS-1-4 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Parts Breakdown
TimberPro Parts Module BS-R0 BS-1-5 Bar Saw - Parts Breakdown Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Accumulator(Page Sub-Heading) Arms)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF. 1 BAR SAW FRAME...... BS-1 2 53999-BS 2 PIN ASSEMBLY, Bar Saw Top Arms - 2.5” x 28.5” 3 15549-BS 2 BOLT - .75” X 2.0 4 15550-BS 4 WASHER, SAE FLAT - .75” 5 18570-BS 2 WASHER, PIN RETAINING (BRAATZ) 6 12021-BS 3 WASHER, BURNED 2 X 7 10728-BS 1 NUT, nylock - 2” 8 10783-BS 4 BOLT - .5” X 1” 9 15534-BS 4 WASHER, SAE FLAT - .5” 10 54002-BS 2 PIN ASSEMBLY, Bar Saw Top Arm Cyl 11 REF 1 CYLINDER, UPPER CLAMP...... BS-3 12 53894-BS 2 BUSHING - 2” X 2.25” 13 16266-BS 3 SHIM - 2.51” ID X 3.88” OD X .075” THK - 16267-BS SHIM - 2.51” ID X 3.88” OD X .135” THK - 16268-BS SHIM - 2.51” ID X 3.88” OD X .179” THK 14 53834-BS 1 ARM, ACCUMULATOR BASE 15 11704-BS 4 BUSHING - 2.5” X 4.25” 16 53834-BS 1 ARM, ACCUMULATOR BASE 17 54003-BS 2 PIN ASSEMBLY, Bar Saw Acc Arms - 1.75 x 7” 18 19613-BS 1 WASHER, SAE FLAT - 1.5” (EXTRA THICK) 19 20811-BS 2 NUT, NYLOCK - 1.5” NF (JAM) 20 15534-BS 2 WASHER, SAE FLAT - .5” 21 10783-BS 2 BOLT - .5” X 1” 22 53838-BS 1 ARM, ACCUMULATOR END 23 53838-BS 1 ARM, ACCUMULATOR END 24 10837-BS 2 BOLT - .5” X 6” 25 -BS 2 SPACER, 26 53997-BS 2 RUBER BAND, ACCUMULATOR ARM 27 10815-BS 4 NUT, LOCK - .5” 28 15553-BS 2 BOLT - .5” X 3.5” 29 -BS 2 SPACER,
See referenced page for component or assembly breakdown.
BS-1-6 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Parts Breakdown
TimberPro Parts Module BS-R0 BS-1-7 Bar Saw - Parts Breakdown Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Saw(Page BaseSub-Heading) Install)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF. 1 BAR SAW FRAME...... BS-1 2 50261-BS 20 BOLT, 12 POINT - 12MM-1.75P X 35MM 3 REF 1 SAW BASE ...... BS-4 4 REF 1 SAW MANIFOLD ...... BS-3 5 -BS 4 BOLT, Allen - M10 1.5 x 150mm 6 -BS 4 BOLT, Allen - M10 1.5 x 120mm
See referenced page for component or assembly breakdown.
BS-1-8 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Parts Breakdown
TimberPro Parts Module BS-R0 BS-1-9 Bar Saw - Parts Breakdown Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Oil(Page Tank Sub-Heading) and Covers)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF. 1 BAR SAW FRAME...... BS-1 2 53954-BS 1 TANK, BAR SAW OIL 3 53951-BS 1 COVER, BAR SAW TOP 4 53952-BS 1 COVER, BAR SAW VALVE 5 53953-BS 1 COVER, BAR SAW MID 6 15528-BS 4 WASHER, SAE FLAT - .375” 7 15542-BS 4 BOLT - .375” X .75” 8 15528-BS 13 WASHER, SAE FLAT - .375” 9 15542-BS 13 BOLT - .375” X .75” 10 15528-BS 3 WASHER, SAE FLAT - .375” 11 15542-BS 3 BOLT - .375” X .75”
See referenced page for component or assembly breakdown.
BS-1-10 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Parts Breakdown
Parts T4103 0921 9.375
TimberPro Parts Module BS-R0 BS-1-11 Bar Saw - Parts Breakdown Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (360(Page Degree Sub-Heading) Rotate)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 47110-BS 1 ADAPTER, BOOM 360 DEG TILT-DUAL MOTOR 2 54103-BS 1 BEARING, LATERAL TILT DISC/BAR SAW 360 3 20683-BS 30 BOLT, ALLEN HEAD - .75” X 2.5” (Torque to 420 ft.lBS (570 Nm)) 4 15550-BS 30 WASHER, SAE FLAT - .75” 5 15550-BS 30 WASHER, SAE FLAT - .75” 6 -BS 30 NUT, .75” 7 -BS 30 BOLT, ALLEN HEAD .75 X 5” (Torque to 420 ft.lBS (570 Nm)) 8 47133-BS 1 COVER, Bearing Gear 9 14246-BS 1 PIN ASSEMBLY, 2.49 DIA X 20.13 (2” NUT) 10 14242-BS 4 BUSHING - 2.5” X 1.5” 11 12021-BS 2 WASHER, BURNED 12 18402-BS 2 NUT, NYLOCK - 2.00” (ZINC PLATED) 13 47130-BS 1 COVER, Cross Port Manifold 14 47388-BS 1 COVER, rotate motors 15 54177-BS 1 MANIFOLD, CROSS-PORT 16 14246-BS 1 PIN ASSEMBLY, 2.49 DIA X 20.13 (2” NUT) 17 10771-BS 12 WASHER, SAE FLAT - .625” 18 15502-BS 12 BOLT - .625” X 1.5” 19 54175-BS 2 GEARBOX, 360 HEAD ROTATE 20 54169-BS 2 MOUNT, BACK BEARING - 360 ROTATE 21 54114-BS 2 MOTOR, LATERAL TILT - BAR SAW (195 cc)
See referenced page for component or assembly breakdown.
BS-1-12 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Parts Breakdown
THIS PAGE LEFT BLANK FOR NOTES
TimberPro Parts Module BS-R0 BS-1-9
Section BS-2
32” Bar Saw - Hydraulics
Bar Saw - Parts Breakdown Last Updated - 10/09 Bar Saw - Hydraulics
TimberPro Parts Module BS-R0 BS-2-1 Bar Saw - Hydraulics Last Updated - 10/09
BARMAIN SAW PAGE HYDRAULICS HEADING (Clamp(Page Arm Sub-Heading) Cylinders)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEE SEESECTION PAGE
1 REF 1 CYLINDER, SAW HEAD UPPER CLAMP...... BS-3 2 REF 1 CYLINDER, SAW HEAD LOWER CLAMP...... BS-3 3 16360-BS 4 ELBOW, 90° - FF1868T-0808S 4 -BS 1 HOSE ASSEMBLY - 4021-08-080S-080S (Right bulkhead tee to clamp cylinder rod port) 5 -BS 1 HOSE ASSEMBLY - 4027-08-080S-080S (Left bulkhead tee to clamp cylinder base port) 6 53192-BS 2 TEE, BULKHEAD BRANCH - 12 7 -BS 1 HOSE ASSEMBLY - 4064-08-080S-0809 (Left bulkhead tee to lower clamp cylinder base port) 8 -BS 1 BRACKET, LEFT CLAMPS 9 -BS 1 BRACKET, RIGHT CLAMPS 10 -BS 1 HOSE ASSEMBLY - 4064-08-080S-0809 (Right bulkhead tee to lower clamp cylinder rod port) 11 -BS 1 HOSE ASSEMBLY - 4103-10-120S-120S (Left bulkhead tee to stick boom clamp A) 12 -BS 1 HOSE ASSEMBLY - 4104-10-120S-120S (Right bulkhead tee to stick boom clamp B) 13 18581-BS 4 CONNECTOR, REDUCER - ORS FF2281T-0812S
See referenced page for component or assembly breakdown . Kit or Assembly - includes all items indented underneath.
BS-2-2 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulics
TimberPro Parts Module BS-R0 BS-2-3 Bar Saw - Hydraulics Last Updated - 10/09
BARMAIN SAW PAGE HYDRAULICS HEADING (Accumulator(Page Sub-Heading) Cylinder)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF 1 CYLINDER, SAW HEAD UPPER CLAMP...... BS-3 2 16360-BS 1 ELBOW, 90° - FF1868T-0808S 3 -BS 1 HOSE ASSEMBLY - 4021-08-080S-080S (Right bulkhead tee to acc cylinder rod port) 4 16360-BS 1 ELBOW, 90° - FF1868T-0808S 5 -BS 1 HOSE ASSEMBLY - 4027-08-080S-080S (Left bulkhead tee to acc cylinder base port) 6 24187-BS 2 ELBOW, 90 BULKHEAD - 855BH-TT-08 7 -BS 1 HOSE ASSEMBLY - 4094-08-080S-080S (Left bulkhead tee to stick boom clamp A) 8 -BS 1 HOSE ASSEMBLY - 4094-08-080S-080S (Right bulkhead tee to stick boom clamp B) 9 -BS 1 BRACKET, RIGHT CLAMPS 10 -BS 1 BRACKET, LEFT CLAMPS
See referenced page for component or assembly breakdown . Kit or Assembly - includes all items indented underneath.
BS-2-4 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulics
TimberPro Parts Module BS-R0 BS-2-5 Bar Saw - Hydraulics Last Updated - 10/09
BARMAIN SAW PAGE HYDRAULICS HEADING (Page(Tilt Sub-Heading) Cylinder)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 -BS 1 HOSE ASSEMBLY - 4082-08-080S-0809 (Left bulkhead tee to tilt cylinder rod port) 2 -BS 1 HOSE ASSEMBLY - 4064-08-080S-0809 (Left bulkhead tee to tilt cylinder base port) 3 -BS 1 HOSE ASSEMBLY - 4073-08-080S-0809 (Right bulkhead tee to tilt cylinder rod port) 4 -BS 1 HOSE ASSEMBLY - 4068-08-080S-0809 (Right bulkhead tee to tilt cylinder base port) 5 -BS 1 BRACKET, bulkhead 6 52930-BS 2 TEE, BULKHEAD BRANCH - 8 7 REF 1 CYLINDER, SAW HEAD UPPER CLAMP...... BS-3 8 9 24187-BS 2 ELBOW, 90 BULKHEAD - 855BH-TT-08 10 -BS 1 HOSE ASSEMBLY - 4102-08-080S-0809 (Rear bulkhead tee to stick boom Tilt B) 11 -BS 1 HOSE ASSEMBLY - 4102-08-080S-080S (Front bulkhead tee to stick boom Tilt A)
See referenced page for component or assembly breakdown . Kit or Assembly - includes all items indented underneath.
BS-2-6 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulics
TimberPro Parts Module BS-R0 BS-2-7 Bar Saw - Hydraulics Last Updated - 10/09
BARMAIN SAW PAGE HYDRAULICS HEADING (Page(Saw Sub-Heading) Manifold)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF 1 SAW ASSEMBLY ...... BS-4 2 19221-BS 1 CONNECTOR, REDUCER - ORS FF2281T-0408S 3 51611-BS 1 TEE - 8S6L0-S - BRANCH 4 24182-BS 1 CONNECTOR, STR - 6002-08-8BSPP 5 15118-BS 1 TAP, GAUGE PORT - .25” NPT 6 -BS 1 HOSE ASSEMBLY - 2009 -04-04FF-0409 7 16540-BS 3 ELBOW, 90 - FF1868T-0404S 8 REF 1 MANIFOLD, SAW ...... BS-3 9 -BS 1 HOSE ASSEMBLY - 2009 -04-04FF-0409 10 -BS 1 HOSE ASSEMBLY - 2028 -04-040S-0404 (Saw Manifold Drain to Case Tee) 11 19808-BS 2 CONNECTOR, FLANGE PAD -FP62-12-12ORB-MK 12 -BS 8 BOLT, Allen - M10 1 .5 x 13 16918-BS 2 O-RING - .75” SF (CODE 62) 14 -BS 4 BOLT, Allen - M10 1 .5 x 120mm 15 -BS 4 BOLT, Allen - M10 1 .5 x 150mm 16 19127-BS 1 ELBOW, 45 - FF2068T-1212S 17 -BS 1 HOSE ASSEMBLY - 4148-08-080S-0804 (Saw Motor “Case Drain” to Boom) 18 -BS 1 HOSE ASSEMBLY - 4136-12-120S-1204 (Saw Motor “Pressure” to Boom) 19 -BS 1 HOSE ASSEMBLY - 4138-16-160S-160S (Saw Motor “Tank” to Boom) 20 18406-BS 1 CONNECTOR, STR - FF1852T-1612S
See referenced page for component or assembly breakdown . Kit or Assembly - includes all items indented underneath.
BS-2-8 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulics
TimberPro Parts Module BS-R0 BS-2-9 Bar Saw - Hydraulics Last Updated - 10/09
BARMAIN SAW PAGE HYDRAULICS HEADING (Page(Saw Sub-Heading) Cylinder)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF 1 SAW ASSEMBLY ...... BS-4 2 52074-BS 1 CONNECTOR, STR - 4F42EDML0S 3 15176-BS 1 TEE - FF2114T-0404S 4 -BS 1 HOSE ASSEMBLY - 2009 -04-04FF-0409 5 15118-BS 1 TAP, GAUGE PORT - .25” NPT 6 -BS 1 HOSE ASSEMBLY - 2024 -04-04OS-0409 (ST port to Saw Tensioner) 7 16540-BS 1 ELBOW, 90 - FF1868T-0404S 8 22901-BS 2 CONNECTOR, STR - 6-8 F5OLO-S 9 -BS 1 HOSE ASSEMBLY - 2010 .5 -06-06OS-0609 (CR port to Saw In) 10 20035-BS 2 ELBOW, 90 SWIVEL - 6 C6LO-S 11 -BS 2 CONNECTOR, STR - 6-8F42EDMLOS 12 -BS 1 HOSE ASSEMBLY - 2029 .5 -06-06OS-0609 (CB port to Saw Feed Out)
See referenced page for component or assembly breakdown . Kit or Assembly - includes all items indented underneath.
BS-2-10 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulics
TimberPro Parts Module BS-R0 BS-2-11 Bar Saw - Hydraulics Last Updated - 10/09
BARMAIN SAW PAGE HYDRAULICS HEADING (Page(Saw Sub-Heading) Oiler)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 REF 1 SAW ASSEMBLY ...... BS-4 2 52074-BS 1 CONNECTOR, STR - 4F42EDML0S 3 -BS 1 ELBOW, 45 SWIVEL - 04 ORS 4 -BS 1 CONNECTOR, STR - 4-4F42EDMLOS 5 -BS 1 CONNECTOR, STR - 6F42EDMLOS 6 53954-BS 1 TANK, BAR SAW OIL 7 53988-BS 1 VENT, PIPE CAP 1” NPT (must drill hole 1/8” hole in cap) 8 54004-BS 1 SCREEN, FILTER - T-PRO BAR SAW 100MESH 9 22902-BS 1 CONNECTOR, STR - 848-TT-08X06 10 20035-BS 2 ELBOW, 90 SWIVEL - 6 C6LO-S 11 -BS 1 HOSE ASSEMBLY - 2058 -06-06OS-0609 (Oiler Tank to Oiler Inlet) 12 -BS 1 HOSE ASSEMBLY - 2017 -04-04OS-0409 (Oiler pump to saw oiler)
See referenced page for component or assembly breakdown . Kit or Assembly - includes all items indented underneath.
BS-2-12 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulics
THIS PAGE LEFT BLANK FOR NOTES
TimberPro Parts Module BS-R0 BS-2-9
Section BS-3
32” Bar Saw - Hydraulic Components
Bar Saw - Parts Breakdown Last Updated - 10/09 Bar Saw - Hydraulic Components
TimberPro Parts Module BS-R0 BS-3-1 Bar Saw - Hydraulic Components Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Upper(Page Clamp Sub-Heading) Arm Cylinder)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEE SEESECTION PAGE
- 53809-BS 1 CYLINDER, SAW HEAD CLAMP 1 -BS 1 BARREL ASSEMBLY (203580B) 2 -BS 1 NUT, SELF LOCKING (712046A) 3 54159-BS 1 PISTION ASSEMBLY (401087B) 4 -BS 1 Ë O-RING 5 -BS 1 Ë SEAL 6 -BS 1 Ë RING, piston wear 7 -BS 1 Ë SEAL 8 54160-BS 1 ROD BEARING ASSEMBLY (500285B) 9 -BS 1 Ë RING, rod bearing wear 10 -BS 1 Ë 0-RING 11 -BS 1 Ë SEAL 12 -BS 1 Ë DUST SEAL 13 -BS 1 SCREW - LOCKING (711127A 14 54158-BS 1 ROD ASSEMBLY (302236B)
See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. Ë Included seal kit # 54161.
BS-3-2 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulic Components
TimberPro Parts Module BS-R0 BS-3-3 Bar Saw - Hydraulic Components Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Lower(Page Clamp Sub-Heading) Cylinder)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
- 54031-BS 1 CYLINDER, SAW LOWER CLAMP 1 -BS 1 BARREL ASSEMBLY () 2 -BS 1 NUT, SELF LOCKING (712046A) 3 54159-BS 1 PISTION ASSEMBLY (401087B) 4 -BS 1 Ë O-RING 5 -BS 1 Ë SEAL 6 -BS 1 Ë RING, piston wear 7 -BS 1 Ë SEAL 8 54160-BS 1 ROD BEARING ASSEMBLY (500285B) 9 -BS 1 Ë RING, rod bearing wear 10 -BS 1 Ë 0-RING 11 -BS 1 Ë SEAL 12 -BS 1 Ë DUST SEAL 13 -BS 1 SCREW - LOCKING (711127A 14 54158-BS 1 ROD ASSEMBLY (302236B)
See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. Ë Included seal kit # 54161.
BS-3-4 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulic Components
TimberPro Parts Module BS-R0 BS-3-5 Bar Saw - Hydraulic Components Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Page(Tilt Sub-Heading) Cylinder)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
- 52814-BS 1 CYLINDER, SAW HEAD TILT 1 -BS 1 BARREL ASSEMBLY (203512B) 2 52659-BS 1 NUT, SELF LOCKING (712025A) 3 54155-BS 1 PISTION ASSEMBLY (400844B) 4 -BS 1 Ë O-RING 5 -BS 1 Ë SEAL 6 -BS 1 Ë RING, piston wear 7 -BS 1 Ë SEAL 8 54156-BS 1 ROD BEARING ASSEMBLY (501024B) 9 -BS 1 Ë RING, rod bearing wear 10 -BS 1 Ë 0-RING 11 -BS 1 Ë SEAL 12 -BS 1 Ë DUST SEAL 13 -BS 1 SCREW - LOCKING (711127A) 14 54154-BS 1 ROD ASSEMBLY (302180B)
See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. Ë Included seal kit # 54157.
BS-3-6 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulic Components
TimberPro Parts Module BS-R0 BS-3-7 Bar Saw - Hydraulic Components Last Updated - 10/09
MAIN PAGEBAR SAW HEADING (Page(Saw Sub-Heading) Manifold)
(Used on machines PDN# 000FWD and above)
REF PART # QTY DESCRIPTION SEESEE SECTION PAGE
1 53935-BS 1 MANIFOLD, BAR SAW CONTROL 2 -BS 1 VALVE, CHECK - CV2 (04.31.25.00.58-00) SEAL KIT = RG16A2010520100 3 -BS 1 VALVE, CHECK - CV1 (04.31.25.00.58-00) SEAL KIT = RG16A2010520100 4 -BS 1 VALVE, PRESSURE REDUCING - PR1 (04.95.04.03.85.04) SEAL KIT = RG10A3010520100 5 -BS 1 VALVE, NEEDLE CARTRIDGE - NV1 (OD.21.01-03-56) SEAL KIT = RG08A2010530100 6 -BS 1 VALVE, FLOW CONTROL - FC1 (04.01.02-03-56.00) SEAL KIT = RG08A2010520100 7 -BS 1 VALVE, RELIEF - RV1 (04.11.55-03-85-05) SEAL KIT = RG10A2010520100 8 -BS 1 VALVE, SHUTTLE - LS1 (04.94.05.00.56.00) SEAL KIT = RG08A3010520100 9 -BS 2 O-RING, (-214)
See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath.
BS-3-8 TimberPro Parts Module BS-R0 Last Updated - 10/09 Bar Saw - Hydraulic Components
THIS PAGE LEFT BLANK FOR NOTES
TimberPro Parts Module BS-R0 BS-3-9
Section BS-4
32” Bar Saw - Saw Assembly Breakdown
Bar Saw - Parts Breakdown 63$5(Ã3$576
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1) 1 0121 074 Seal Kit
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6 5 0118 072 O-ring 15.3 x 2.4 1) 7 4 0696 022 Piston 810696 114Sleeve 9 1 0696 053 Piston 10 1 0114 555 Compression Spring
11 1 0114 529 Compression Spring 12 1 0704 028 Locking Pin 13 1 0685 028 Sleeve 14 1 0690 003 Bleeder Screw 15 1 0118 511 Backup Ring 16/20 x 1.3 1)
1) Kit, see Saw Unit Assy.
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- - 0696 003 Bar Holder Assy. incl item #1 - 7 1 1 0696 047 Holder 2 1 0696 051 Plate 3 2 0106 146 Locking Nut M24 - DIN 980 4 2 0696 054 Guide Pin 5 1 0696 078 Bolt
6 1 0696 046 Bolt 7 2 0688 003 Guide Screw
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,WHPÃÆ 4W\ 3DUWÃ1R 'HVFULSWLRQ 1RWHV 1a 1 0696 099 Lubrication Oil Pump 10ml incl. item # 1-6, 8-10 1b 1 0696 028 Lubrication Oil Pump 25ml incl. item # 1-6, 8-10 2 1 0136 036 Check Valve RC1 3 1 0130 178 Plug VSTI 1/4" 4 1 0704 130 Plug
5 1 0106 576 Bonded Seal M14 6 1 0136 027 Pressure Relief Valve 7 1 0130 105 Elbow Nipple MBSP #4 - MJIC #4 8 1 0136 798 Check Valve RK1 9 1 0130 112 Plug VSTI 1/8"
10 1 0118 129 O-ring 57.0 x 3.0 1) 11 1 0696 012 Hose Assy. #04 FJIC str. - #04 FJIC 90° cut length =17" (430 mm) 12a 1 0696 066 Gland Screw 10ml 12b 1 0696 031 Gland Screw 25ml 13 1 0118 133 O-ring 17.5 x 3.0 1) only required for 10ml pump
14 1 0696 186 Bushing 10ml only required for 10ml pump 15 1 0130 339 Nipple MBSP #02 - MJIC #04
1) Seal Kit, refer to Saw Unit Assy.
enrl0099d.sc300.fmBS4-R0 Lubrication System 63$5(Ã3$576
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5 2 0104 424 Socket Hd. Cap Screw M6 x 14 (12.9) 6 1 0696 106 Plate 7a 1 0690 176 Sensor Wheel 12 tooth count 7b 1 0690 116 Sensor Wheel 24 tooth count 8 3 0696 115 Nut
9 1 0130 107 Nipple MBSP #08 - MJIC #10 10 1 0130 295 Plug BSPT #08 11 1 0696 062 Cover 12 4 0104 450 Socket Hd. Cap Screw M8 x 70 (12.9)
enrl0099e.sc300.fmBS4-R0 Cut Control 63$5(Ã3$576
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10b 1 0109 029 Rim Sprocket 9 tooth count 11 1 0696 192 Chain Catcher 12 1 0104 483 Socket hd. Cap Screw M12 x 80, 12.9 13 1 0112 007 Retaining Ring SGH 065 14 1 0136 540 Spacer
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enrl0101f_sc300.fmBS4-R0 Special Tools - SuperCut 300 Last Updated - 10/09 Bar Saw - Saw Assembly Breakdown
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TimberPro Parts Module BS-R0