2016 CATALOG H PERFORMANCE TOOLS TOOLS H PERFORMANCE TOOLS SPECIAL APPLICATION ODUCTION TOOLS ODUCTION TOOLS HIG SOLUTIONS PR PRODUCTION www.morsecuttingtools.com Phone: 800.255.1701 Fax: 800.338.4857 Phone: 800.255.1701 Fax: [email protected]
CUTTING TOOLS 2016 CATALOG www.morsecuttingtools.com Phone: 800.255.1701 Fax: 800.338.4857 Phone: 800.255.1701 Fax: [email protected] Distributed By: New & Expanded
DRILLS
SHEARDRILL™ High Performance Carbide Drills 4-11 Carbide Screw Machine Length Drills Additional Sizes 44-45 Carbide Straight Flute Drills Additional Sizes 48-49 Cobalt Jobber Length Drills ALTiN Coated 42-43 Cobalt Screw Machine Length Drills ALTiN Coated 56-57 Silver & Deming Drills with Round Shank Additional Sizes 58-59
REAMERS
Carbide Reamers Additional Sizes 99-103
COUNTERSINKS, CENTER DRILLS & SPOTTING DRILLS
Carbide Single Flute Countersinks Additional Sizes 116 Carbide 4-Flute Countersinks 117 Carbide 6-Flute Countersinks Additional Sizes 117 Carbide Combined Drills & Countersinks ALTiN Coated 119 Carbide Long Length Combined Drills & Countersinks 82º and 90º 119 Carbide Long Length Combined Drills & Countersinks ALTiN Coated 119 Carbide NC Spotting Drills 121
TAPS
ONYX TAP Spiral Point Taps Bright Finish 150, 152 ONYX TAP Spiral Point Taps Oxide Over Nitride Additional Sizes 150, 152 ONYX TAP Spiral Flute Taps Bright Finish 151-152 ONYX TAP Spiral Flute Taps Oxide Over Nitride Additional Sizes 151-152 STI - Screw Thread Insert - Hand Taps 171 STI - Screw Thread Insert - Spiral Point Taps 172 STI - Screw Thread Insert - Spiral Flute Taps 173 Straight Tap Wrenches Additional Sizes 182
END MILLS
Carbide 3-Flute Single End Mills 237 Carbide 3-Flute Ball Nose Single End Mills 237
TOOL BITS
Premium Grade Carbide Tipped Tool Bits Additional Sizes 252-256
MISCELLANEOUS
Screw Extractors Additional Sizes 262 S STEPHEN A. MORSE, OF EAST BRIDGEWATER, MASSACHUSETTS. IMPROVEMENT IN DRILL BITS.
31695 Stephenson Hwy. Madison Heights, Michigan 48071 Phone 248-588-2220 / Fax 248-588-2230 Toll Free Phone 800-255-1701 Toll Free Fax 800-338-4857 www.morsecuttingtools.com [email protected]
morsecuttingtools.com 1 Table of Contents
HIGH PERFORMANCE TOOLS 4-25, 126-144, 197-204
DRILLS 3-83
REAMERS 84-106
BURRS 107-113
CENTER & SPOTTING DRILLS, COUNTERSINKS, COUNTERBORES 114-124
TAPS & DIES 125-194
END MILLS 195-249
TOOL BITS 250-259
MISCELLANEOUS 260-264
INDEX — List Number 265-266
INDEX — EDP Number 267-270
2 800.255.1701800.255.1701 DRILLS Drills CARBIDE TIPPED DRILLS PAGE NO. SCREW MACHINE PAGE NO. Hardened Steel - LENGTH DRILLS Drills for use in Hardened Steel ...... 51 Aircraft — Type C - 135° Split Point...... 55-56 Jobber Length ...... 43 Cobalt ...... 56-57 Glass & Tile ...... 51 General Purpose ...... 52-54 Masonry ...... 76 High Performance Cobalt Parabolic - HPC .13-16 HIGH PERFORMANCE SOLID CARBIDE Metric ...... 13-16 DRILLS Parabolic ...... 13-16 SHEARDRILL™ High Performance ...... 4-11 SOLID CARBIDE DRILLS STRAIGHT SHANK EXTRA LENGTH DRILLS Aircraft Extension ...... 70-71 Screw Machine Length ...... 44-45 Spade ...... 50 Extra Long ...... 72 Standard Length ...... 46-47 TAPER LENGTH DRILLS Straight Flute ...... 48-49 Automotive - Tanged Shank ...... 64 HIGH PERFORMANCE COBALT DRILLS Cobalt ...... 67 High Performance Cobalt Parabolic – HPC Coolant Hole ...... 63 Screw Machine Length ...... 13-16 General Purpose ...... 61-63 Jobber Length ...... 17-20 Heavy Duty ...... 64, 67 Taper Length ...... 21-24 High Helix ...... 66 JOBBER LENGTH DRILLS High Performance Cobalt Parabolic - HPC .21-24 Aircraft — Type A - 118° Split Point...... 29 Metric ...... 21-24, 65 Aircraft — Type B - 135° Split Point...... 30-31 Parabolic ...... 21-24, 68-69 Ambore™ - Gold-Black Finish - 135° Split Point. 30 TAPER SHANK DRILLS Automotive — Tanged Shank ...... 32 General Purpose ...... 74-75 Cobalt ...... 41-43 Drill Blanks ...... 40 MISCELLANEOUS General Purpose ...... 26-28 Counter Display ...... 80 Heavy Duty — 135° Split Point ...... 30-31, 41-43 Double End Body Drills ...... 73 High Helix ...... 36-37 Drill Blanks ...... 40 High Performance Cobalt Parabolic - HPC .17-20 Drill-Mill™ ...... 73 Left Hand ...... 33 Low Helix ...... 36-37 SETS ...... 77-80 Metric ...... 17-20, 32, 34-35, 41 TECHNICAL DATA Parabolic ...... 17-20, 38-39 Drill Terminology ...... 81 Reduced Shank ...... 60 Speeds & Feeds – H.P. Cobalt Drills - HPC ..... 25 REDUCED SHANK DRILLS Speeds & Feeds - HSS & Cobalt Drills ...... 82 1/4 Shank ...... 60 Speeds & Feeds - Carbide Drills ...... 83 3/8 Shank ...... 60 Speeds & Feeds – H.P. Carbide Drills ...... 11 1/2 Shank Cobalt ...... 59 High Speed Steel ...... 58-59 Mighty Bite™ — Core ...... 59 morsecuttingtools.com 3 4 4 SHEARHPCDRILL High™ High Performance Performance Drills Drills Recommended for TiALN – Titanium Coating Aluminum Nitride Coolant-Through heat resistanceandchipflow andresistschipwelding. List No. LengthCoolant 56013xDShort Through List No. 56025xDLongLengthCoolant Through cast steels, alloy steels, stainlesssteelsandcast iron. SHEAR High Performance Drills 140° Self-Centering HighPerformance140° Self-Centering Point List No. 56003xDNon-Coolant Through MORSE enabling higherspeedsandchip loads. enabling awiderange ofmaterials includingcarbonsteels, design delivers coolant directly to the drill point coolant directlytothedrill designdelivers Premium Submicron Carbide ® High Performance Tools DRILL increases wear resistance, ™ SHEARDRILL™ High Performance Drills 5 EDP NO. 98711 98712 98713 98714 98715 98716 98717 98718 98705 98706 98707 98708 98709 98710 98727 98728 98729 98730 98731 98732 98733 98704 98719 98720 98721 98722 98723 98724 98725 98726 98702 98703 98700 98701 FLUTE LENGTH OAL Drilling up to 3xD Speeds & Feeds: Page 11 Page Feeds: Speeds & WITHOUT COOLANT HOLES WITHOUT COOLANT Drill and Shank Diameter Tolerances Drill Shank Diameter and NON-COOLANT THROUGHNON-COOLANT DRILLS DIA. SHANK Diameter RangeDiameter Drill Dia. Shank Dia. INCHINCH .1181 - .2360INCH .2361 - .3940 +.000 / -.00071 .3941 - .7090 +..000 / -.00087 -.0001 / -.0005 +.000 / -.00106 / -.0005 -.0001 -.0001 / -.0005 DEC. DEC. EQUIV. ™ High Performance Tools High Performance ® increases increases F .2570 F 1-11/16 3-17/64 MORSE DRILL SIZE a wide range of materials including of a wide range
Q .3320 Q 2-1/16 3-3/4 I .2720 I 1-11/16 3-17/64 U .3680 U 2-9/32 4 1/4 .2500 1/4 1-5/8 3-3/16 5/8 .6250 5/8 3-25/32 6-19/64 1/2 .5000 1/2 3-1/16 5-3/8 3/8 .3750 3/8 2-3/8 4-1/8 1/8 .1250 1/8 45/64 1-59/64 9/325/16 .2812 .3125 9/32 5/16 1-3/4 1-7/8 3-7/16 3-9/16 7/32 .2188 7/32 1-1/8 2-5/8 9/16 .5625 9/16 3-1/2 5-15/16 7/16 .4375 7/16 2-13/16 4-5/8 9/645/323/16 .1406 .1562 9/64 .1875 5/32 25/32 3/16 7/8 2-3/64 1 2-3/16 2-7/16
11/3223/64 .3438 .3594 11/32 23/64 2-3/16 2-9/32 3-7/8 4 19/6421/64 .2969 .3281 19/64 21/64 1-7/8 2-1/16 3-9/16 3-3/4 15/64 .2344 15/64 1-1/8 2-5/8 17/64 .2656 17/64 1-11/16 3-17/64 17/3237/64 .5312 .5781 17/32 37/64 3-11/32 3-37/64 5-11/16 6 33/64 .5156 33/64 3-11/32 5-11/16 13/64 .2031 13/64 1 2-7/16 29/6415/3231/64 .4531 .4688 .4844 29/64 15/32 31/64 2-7/8 2-7/8 3 4-3/4 4-3/4 5-5/16 25/6413/3227/64 .3906 .4062 .4219 25/64 13/32 27/64 2-3/8 2-5/8 2-11/16 4-1/8 4-13/32 4-1/2 11/64 .1719 11/64 15/16 2-9/32 FRACTIONAL WIRE GAGE LETTER METRIC List No. 5600 List No. Through Non-Coolant wear resistance, heat resistance and chip flow and resistance and chip flow heat resistance, wear resists chip welding. Point 140° Self-Centering High Performance Recommended for stainless steels steels, alloy steels, cast carbon steels, and cast iron. Premium Submicron Carbide Premium Submicron Aluminum Nitride Coating Titanium TiALN – High Performance Drills Performance High SHEAR Through Non-Coolant 3xD 6 SHEARDRILL™ High Performance Drills cast iron. carbon steels, caststeels, alloy steels, stainlesssteelsand Recommended for higherspeedsandchiploads. enablling Coolant-Through HighPerformance140° Self-Centering Point heat resistanceandchipflow andresistschipwelding. TiALN – Titanium Coating Aluminum Nitride Premium Submicron Carbide High Performance Drills Length 3xD Short Coolant-Through SHEAR itN.50 SotLnt Coolant Through Length Short List No. 5601 RCINLWR AELTE METRIC LETTER WIREGAGE FRACTIONAL 96 26 179 41 8 .2969 19/64 /2 16 466 24 6 .1562 5/32 /2.8284 79 41 8 .2812 9/32 /6.1584 79 41 8 .3125 5/16 /2.1862 66 28 66 6 24 .2188 6 .1875 7/32 3/16 / 20 479 34 8 .2500 1/4 J.7083 79 79 79 79 34 79 34 34 34 79 8 34 8 8 79 .2770 34 8 8 .2756 .2720 34 .2660 8 .2570 7.0 8 .2677 J I .2559 6.8 H F 6.5 82.281 789 79 79 47 41 41 10 8 .3228 8 .3150 8.2 .2953 8.0 7.5 2 19 466 24 66 6 66 66 24 .1590 24 24 6 6 6 .1772 .1654 .1575 4.5 4.2 21 4.0 2.2062 66 79 66 66 28 34 28 28 66 6 66 8 28 6 6 66 .2210 28 .2420 66 66 .2340 .2130 6 28 6 28 28 .2362 6 .2283 C 6 6.0 6 A .2165 5.8 2 .1969 .1890 5.5 3 5.0 4.8 design delivers coolant directly to the drill point coolant directlytothedrill designdelivers awiderange ofmaterialsincluding SIZE DRILL MORSE increaseswear resistance, ® High Performance Tools ™ EQUIV. DEC. METRIC METRIC METRIC METRIC (mm) (mm) (mm) (mm) NH.33-.97+004/+003+.000/-.00035 +.00024/+.00083 .2363-.3937 +.000/-.00031 INCH +.00016/+.00063 .1182-.2362 INCH NH.08-.84+001/+014+.000/-.00051 +.00031/+.00114 .7088-.7874 +.000/-.00043 INCH +.00027/+.00098 .3938-.7087 INCH SHANK imtrRneDilDa 7ShankDia. h6 Dia. Drill m7 Diameter Range DIA. 00-1. .0 05+.000/-.011 +.007/+.025 > 10.0-18.0 80-2. .0 .2 +.000/-.013 +.008/+.029 > 18.0-20.0 . 00+06/+01+.000/-.009 +.006/+.021 > 6.0-10.0 . . .0 .1 +.000/-.008 +.004/+.016 > 3.0-6.0 Speeds &Feeds: Page 11 Drill andShankDiameter Drill Tolerances COOLANT THROUGH DRILLS COOLANT THROUGH EGHOAL LENGTH FLUTE COOLANT-THROUGH (continued) 98763 98762 98761 98760 98759 98758 98757 98756 98755 98754 98753 98752 98751 98750 98749 98748 98747 98746 98745 98744 98743 98742 98741 98740 98739 98738 98737 98736 98735 98734 NO. EDP SHEARDRILL™ High Performance Drills 7 EDP NO. 98785 98786 98787 98788 98789 98790 98791 98792 98781 98782 98783 98784 98764 98765 98766 98767 98768 98769 98770 98771 98772 98773 98774 98775 98776 98777 98778 98779 98780 COOLANT-THROUGH To achieve achieve To See Page 11 See Page See Page 10 See Page 55 102 Drilling System Optimal Results Results Optimal FLUTE Recommended Speeds & Feeds: Speeds & Feeds: LENGTH OAL must be considered must all Components of the all Components Technical Information: Information: Technical Speeds & Feeds: Page 11 Page Speeds & Feeds: DIA. SHANK DEC. DEC. EQUIV. ™ High Performance Tools High Performance ® increases wear resistance, resistance, increases wear MORSE DRILL SIZE a wide range of materials including of a wide range design delivers to the drill coolant directly point
16.0 .6299 16 65 115 15.0 .5906 16 65 115 14.0 14.5 .5512 .5709 14 16 60 65 107 115 12.5 13.0 13.5 .4921 .5118 .5315 14 14 14 60 60 60 107 107 107 12.0 .4724 12 11.0 11.5 .4331 .4528 12 12 55 55 102 102 10.5 .4134 12 55 102 9.5 10.0 .3740 .3937 10 10 47 47 89 89 Q8.5 9.0 U .3346 .3543 10 .3320 10 10 47 .3680 47 47 89 10 89 89 47 89 5/83/4 .6250 .7500 16 20 65 79 115 131 1/2 .5000 14 60 107 3/8 .3750 10 47 89 9/16 .5625 16 65 115 7/16 .4375 12 55 102
15/32 .4688 12 55 102 27/64 .4219 12 55 102 25/6413/32 .3906 .4062 10 12 47 55 89 102 21/6423/64 .3281 10 .3594 47 10 89 47 89 FRACTIONAL WIRE GAGE LETTER METRIC (continued) 5601 List No. Short Length Through Coolant heat resistance and chip flow and resists chip welding. chip flow heat resistance and Point 140° Self-Centering High Performance Coolant-Through enablling chip loads. higher speeds and Recommended for and stainless steels steels, alloy steels, cast carbon steels, cast iron. High Performance Drills Performance High Carbide Premium Submicron Aluminum Nitride Coating Titanium TiALN – 3xD Short Length SHEAR Coolant-Through 8 SHEARDRILL™ High Performance Drills cast iron. carbon steels, caststeels, alloy steels, stainlesssteelsand Recommended for higherspeedsandchiploads. enablling Coolant-Through HighPerformance140° Self-Centering Point heat resistanceandchipflow andresistschipwelding. TiALN – Titanium Coating Aluminum Nitride Premium Submicron Carbide High Performance Drills 5xD LongLength Coolant-Through SHEAR itN.50 Ln egh Coolant Through LongLength List No. 5602 RCINLWR AELTE METRIC LETTER WIREGAGE FRACTIONAL 96 26 391 53 8 .2969 19/64 /2 16 674 36 6 .1562 5/32 /2.8285 91 53 8 .2812 9/32 /6.1585 91 53 8 .3125 5/16 /2.1864 82 44 74 6 36 .2188 6 .1875 7/32 3/16 / 20 391 53 8 .2500 1/4 J.7085 91 91 91 91 53 91 53 53 53 91 8 53 8 8 91 .2770 53 8 8 .2756 .2720 53 .2660 8 .2570 7.0 8 .2677 J I .2559 6.8 H F 6.5 82.281 1103 91 91 61 53 53 10 8 .3228 8 .3150 8.2 .2953 8.0 7.5 2 19 674 36 74 6 74 74 36 .1590 36 36 6 6 6 .1772 .1654 .1575 4.5 4.2 21 4.0 2.2064 82 91 82 82 44 53 44 44 82 6 82 8 44 6 6 82 .2210 44 .2420 82 82 .2340 .2130 6 44 6 44 44 .2362 6 .2283 C 6 6.0 6 A .2165 5.8 2 .1969 .1890 5.5 3 5.0 4.8 design delivers coolant directly to the drill point coolant directlytothedrill designdelivers awiderange ofmaterialsincluding SIZE DRILL MORSE increaseswear resistance, ® High Performance Tools ™ EQUIV. DEC. METRIC METRIC METRIC METRIC (mm) (mm) (mm) (mm) NH.33-.97+004/+003+.000/-.00035 +.00024/+.00083 .2363-.3937 +.000/-.00031 INCH +.00016/+.00063 .1182-.2362 INCH NH.08-.84+001/+014+.000/-.00051 +.00031/+.00114 .7088-.7874 +.000/-.00043 INCH +.00027/+.00098 .3938-.7087 INCH SHANK imtrRneDilDa 7ShankDia. h6 Dia. Drill m7 Diameter Range DIA. 00-1. .0 05+.000/-.011 +.007/+.025 > 10.0-18.0 80-2. .0 .2 +.000/-.013 +.008/+.029 > 18.0-20.0 . 00+06/+01+.000/-.009 +.006/+.021 > 6.0-10.0 . . .0 .1 +.000/-.008 +.004/+.016 > 3.0-6.0 Drill andShankDiameter Drill Tolerances COOLANT THROUGH DRILLS COOLANT THROUGH EGHOAL LENGTH FLUTE COOLANT-THROUGH (continued) 98822 98821 98820 98819 98818 98817 98816 98815 98814 98813 98812 98811 98810 98809 98808 98807 98806 98805 98804 98803 98802 98801 98800 98799 98798 98797 98796 98795 98794 98793 NO. EDP SHEARDRILL™ High Performance Drills 9 EDP NO. 98844 98845 98846 98847 98848 98849 98850 98840 98841 98842 98843 98823 98824 98825 98826 98827 98828 98829 98830 98831 98832 98833 98834 98835 98836 98837 98838 98839 COOLANT-THROUGH To achieve achieve To See Page 11 See Page See Page 10 See Page 77 124 Drilling System Optimal Results Results Optimal FLUTE Recommended Speeds & Feeds: Speeds & Feeds: LENGTH OAL must be considered must all Components of the all Components Technical Information: Information: Technical Speeds & Feeds: Page 11 Page Speeds & Feeds: DIA. SHANK DEC. DEC. EQUIV. ™ 12.5 .4921 14 High Performance Tools High Performance ® increases wear resistance, resistance, increases wear MORSE DRILL SIZE a wide range of materials including of a wide range design delivers to the drill coolant directly point
16.0 .6299 16 83 133 15.0 .5906 16 83 133 14.0 14.5 .5512 .5709 14 16 77 83 124 133 13.0 13.5 .5118 .5315 14 14 77 77 124 124 12.0 .4724 12 71 118 11.0 11.5 .4331 .4528 12 12 71 71 118 118 10.5 .4134 12 71 118 U9.5 10.0 .3740 .3937 10 .3680 10 10 61 61 103 61 103 103 Q8.5 9.0 .3346 .3543 10 .3320 10 10 61 61 103 61 103 103 5/83/4 .6250 .7500 16 20 83 101 133 153 1/2 .5000 14 77 124 3/8 .3750 10 61 103 9/16 .5625 16 83 133 7/16 .4375 12 71 118
15/32 .4688 12 71 118 27/64 .4219 12 71 118 13/32 .4062 12 71 118 21/6423/64 .3281 10 .3594 61 10 103 61 103 FRACTIONAL WIRE GAGE LETTER METRIC (continued) List No. 5602 List No. Long Length Through Coolant heat resistance and chip flow and resists chip welding. chip flow heat resistance and Point 140° Self-Centering High Performance Coolant-Through enablling chip loads. higher speeds and Recommended for and stainless steels steels, alloy steels, cast carbon steels, cast iron. High Performance Drills Performance High Carbide Premium Submicron Aluminum Nitride Coating Titanium TiALN – 5xD Long Length 5xD Long SHEAR Coolant-Through 10 SHEARDRILL™ High Performance Drills 7. 6. 5. 4. 3. 1. success thefollowing shouldbeconsidered. the holeproduced andtheproductivity thatcanberealized. Inorder tomaximize totheachievement systemcontribute All componentsofthedrilling quality s s s 2. machine Machine– withahighqualityspindleisrequired.A rigid The drill should be perpendicular tothesurface shouldbeperpendicular The drill beingdrilled. An inclinedorrough Workholding – The workpiece mustsothatitcannotdeflector beheldrigidly Toolholding shouldbeused. –Highqualitytoolholders Total out indicatedtoolrun drilling. surface shouldbepre-machined withanendmilltomake before itperpendicular vibrate drilling during measured atthepointshouldbelessthan.001”. hole quality. coolantwillaidchipremoval,quality highlubricity enhancetoollife and, increase potential they must cooled. beproperly A highpressure and highvolume witha Coolant – On Drilling Turning machinemust Machines– thedrill be onaturning When drilling andChamfering– Drilling A chamfer shouldbeaddedtoaholeonlyafterdrilling, When drilling more than 3XD the drill may requireareductioninspeed. morethan3XDthedrill When drilling on center. The tolerance range for centrality shouldnotexceed±.001. never before. 7ITHOUT ADEQUATE COOLANT DRILLS CAN HEAT UP QUICKLY AND EXPAND sometimes leading to the drill seizinginthehole. sometimes leadingtothedrill 3EE -INIMUM &AVORABLE