ICS Boring/Turning Tools Catalog
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Manufacturing Processes
Module 1 Classification of Metal Removal Processes and Machine tools Version 2 ME IIT, Kharagpur Lesson 2 Basic working principle, configuration, specification and classification of machine tools Version 2 ME IIT, Kharagpur Instructional Objectives At the end of this lesson, the students should be able to : (a) Describe the basic functional principles of machine tools (i) Illustrate the concept of Generatrix and Directrix (ii) Demonstrate Tool – work motions (iii) Give idea about machine tool drives (b) Show configuration of basic machine tools and state their uses (c) Give examples of machine tools - specification (d) Classify machine tools broadly. Basic functional principles of machine tool operations Machine Tools produce desired geometrical surfaces on solid bodies (preformed blanks) and for that they are basically comprised of; • Devices for firmly holding the tool and work • Drives for providing power and motions to the tool and work • Kinematic system to transmit motion and power from the sources to the tool-work • Automation and control systems • Structural body to support and accommodate those systems with sufficient strength and rigidity. For material removal by machining, the work and the tool need relative movements and those motions and required power are derived from the power source(s) and transmitted through the kinematic system(s) comprised of a number and type of mechanisms. (i) Concept of Generatrix and Directrix • Generation of flat surface The principle is shown in Fig. 2.1 where on a flat plain a straight line called Generatrix (G) is traversed in a perpendicular direction called Directrix (D) resulting a flat surface. • Generation of cylindrical surfaces The principles of production of various cylindrical surfaces (of revolution) are shown in Fig. -
2018 Line Card
H.D. Chasen Company Inc. H. D. CHASEN TOOL GROUP INVENTORY SOLUTIONS LOGISTICS www.steelerectortools.com “OTHERS TALK... WE STOCK.” 2018 LINE CARD 40 Lake Street|Somerville, MA|02143 P|617.666.9090 www.hdchasen.com INDEX OF PRODUCTS INDEX OF PRODUCTS A B Abrasive Back Stand Idler Units Abrasives - Abrasive Mounted Points Back Support Systems Abrasives - Bristle Discs - Roloc / Cup Wheel Bags - Tool Bags Abrasives - Cartridge Rolls Balldriver Hex Screwdrivers Abrasives - Cloth Sanding Rolls Balldriver Insert Bits Abrasives - Coated Abrasives Balldriver L-Wrench / Sets Abrasives - Combiwheels Abrasive / Scotchbrite Balldriver Power Bits Abrasives - Diamond Lapping Film Discs Balldriver T-Handle - Sets & Singles Abrasives - Diamond Lapping Film Sheets Bandsaws - Electric Abrasives - Diamond Products Bars - Boring Abrasives - Disc Pad Holder Bars - Breaker 3/8,1/2,3/4 Drive Abrasives - Discs PSA Cloth / Paper, Resin Fibre Bars - Claw Bar 5' Abrasives - Discs Quick Change Bars - Connecting Bars Abrasives - Discs Resin Fibre Bars - Diamond Point 5' Abrasives - Discs Roloc A/O, Regalite Polycut Bars - Grizzly Bar Abrasives - Discs Velcro S/C, Gold Bars - Jimmy Bars Abrasives - Flap Wheels Bars - Offset Pinch Bars - 14" - 48" Abrasives - Lapping Film Discs Bars - Pinch Bars 13-1/2" - 48" Abrasives - Lapping Film Sheets Bars - Pinch Point Crow Bar / 3' - 5-1/2' Abrasives - Microfinishing Film Discs Bars - Pry Abrasives - Microfinishing Film Sheets Bars - San Angelo Digging 5' - 7' Abrasives - Mounted Points / Cotton Abrasive Bars - Telegraph Lining -
Vibrations in Metal Cutting Measurement, Analysis and Reduction
Vibrations in Metal Cutting Measurement, Analysis and Reduction Linus Pettersson Ronneby, March 2002 Department of Telecommunications and Signal Processing Blekinge Institute of Technology 372 25 Ronneby, Sweden c Linus Pettersson Licentiate Dissertation Series No. 01/02 ISSN 1650-2140 ISBN 91-7295-008-0 Published 2002 Printed by Kaserntryckeriet AB Karlskrona 2002 Sweden v Abstract Vibration and noise in metal cutting are ubiquitous problems in the workshop. The turning operation is one kind of metal cutting that exhibits vibration related problems. Today the industry aims at smaller tolerances in surface finish. Harder regulations in terms of the noise levels in the operator environment are also central. One step towards a solution to the noise and vibration problems is to investigate what kind of vibrations that are present in a turning operation. The vibrations in a boring operation have been put under scrutiny in the first part of this thesis. Analytical models have been compared with experimental results and the vibration pattern has been determined. The second part of the thesis deals with active vibration control in external turning operations. By embedding a piezo-ceramic actuator and an accelerometer into a tool holder it was possible to obtain a solution that can be fitted in a standard lathe. The control system consists of the active tool holder, a control system based on the filtered-X LMS algorithm and an amplifier designed for capacitive loads. The vibration level using this technique can be reduced by as much as 40 dB during an external turning operation. vii Preface The work presented in this licentiate thesis has been performed at the department of Telecommunications and Signal Processing at Blekinge Institute of Technology. -
Atla Fibre Co Article Fabricating Cutting Thermoset
SpecialFocus Fabricating and Cutting Thermoset Materials Plastics Fabrication by Mark Mush s the machining of plastic materials cannot be mastered in one diameter run at 3,000-3,600 rpm will give good results cutting dry with a setting, the same can be said, probably more so, of thermosets good exhaust system. Material feed should be as fast possible without forcing A(FR4/G-10, G-11, phenolics). Glass epoxies and phenolics have the saw. Idling creates friction and heat, which cause excessive dulling and traditionally been unfairly characterized as materials that many machine burning. A flood of water or water-soluble coolants on the work and wheel shops or fabricators avoid due to their dust, wear and tear on equipment can be used when necessary to prevent overheating. Abrasive wheel cutting and tools and the overall toughness of the material. To the contrary, with under water is also recommended. a little bit of practice and patience, most fabricators can master the art of thermosets. What follows is a guide to get you started in that process. Turning Mastering these suggestions will not immediately make you an expert Paper and fabric grades machinist of these materials but should significantly improve your skills. Ordinary high-speed tool steel can be used in finishing operations for all Paper and fabric grades thermoset grades. However, carbide-tipped tools may prove more economi- cal and will hold sizes more accurately from piece to piece. About .010" stock Thermoset materials machine well with proper techniques. As a rule, they should be left for finishing. Thermosets can be turned at 400 surface feet per machine more readily than metals with standard machine tools such as minute with high-speed tools and about twice as fast with carbides. -
Boilermaker Health & Safety Manual
Boilermakers Health & Safety Manual ihsa.ca Boilermakers Health & Safety Manual Infrastructure Health & Safety Association 5110 Creekbank Road, Suite 400 Mississauga, Ontario L4W 0A1 Canada 1-800-263-5024 ihsa.ca 1 Boilermakers Health & Safety Manual IHSA has additional information on this and other topics. Visit ihsa.ca or call Customer Service at 1-800-263-5024. The contents of this publication are for general information only. This publication should not be regarded or relied upon as a definitive guide to government regulations or to safety practices and procedures. The contents of this publication were, to the best of our knowledge, current at the time of printing. However, no representations of any kind are made with regard to the accuracy, completeness, or sufficiency of the contents. The appropriate regulations and statutes should be consulted. Readers should not act on the information contained herein without seeking specific independent legal advice on their specific circumstance. The Infrastructure Health & Safety Association is pleased to answer individual requests for counselling and advice. This manual was developed, reviewed, and endorsed by the Boilermakers Labour-Management Health and Safety Committee in association with IHSA. Manual IHSA editor: Lori-Lynn Bonnell, design and illustrations: Philippa Giancontieri; project manager: Mike Russo. The Infrastructure Health & Safety Association would like to thank the members of the working group for contributing their knowledge, experience, and time to produce a health and safety manual that will benefit both labour and management in the boilermaker sector. The working group included representatives from the Boilermaker Contractors’ Association (BCA) as well as: · Marty Albright – Alstom Power Canada Inc. -
Mechanical Metalworking: from Manual to Computer-Based Processes
August 04, 2021 Mechanical metalworking: from manual to computer-based processes Just like in an ordinary kitchen, there is more to the steelmaker’s kitchen than just the processes where high temperature plays a crucial role, such as boiling, roasting or baking. Before a dish can be served, it needs additional work to make it more appealing. The same is true of metals. Prior to their use, plates, tubes, rods and complex steel castings are subject to cold forming by special metalworking machines and lathes, which become more and more sophisticated each year. History of mechanical metalworking Let’s look first into the history of mechanical metalworking and its origins. Unlike many other processes that are unique to steelmaking, some ideas related to the mechanical working of metal surfaces came from related areas. The ancient Egyptians had devices for drilling holes in stones. Wood machining equipment that later evolved into turning lathes existed in the sixth and seventh centuries BC. Yet these types of processes were not applied to metals for hundreds of years. For a long time, metal surface treatment had several restricting factors. First, it required harder tools. Second, small-batch production did not need high-precision metalworking. Third, the industrial revolution and mass production of uniform products only became a reality in the 18th-19th centuries. The third reason was a key prerequisite for the appearance of mechanical metalworking. Smiths that made goods for individual orders gave way to large industrial manufacturers and factories that had the capacity to produce large quantities of uniform metal goods. Gunsmiths were among the first to appreciate the importance of standardised metalworking. -
Vehicle Maintenance
VEHICLE MAINTENANCE Introduction 1.0 Introduction The servicing of the automobile has also changed greatly to keep in step with the engineering advances of the industry. The tools and equipments which the early mechanic used were poor compared to today’s standard, and in many cases were made by the mechanic. Today’s automotive mechanic is well trained and works in a clean, bright, well- ventilated, specially designed automotive service centre. A thorough knowledge of the parts an understanding of the mechanisms are essential in order that faculty conditions in any part of automotive mechanism may be detected and corrected. As a result, the mechanic must possess the knowledge, skill, and experience in this field to be successful . Service Station A service station is a place where in addition to care of the motor vehicle like mechanical service and minor repairs, petrol is supplied, cars are lubricated, and cleaned, washed and other types of simpler services that are required daily are performed. In general it includes a number of sections like garage general it includes a number of sections like garage general service, mechanical service, major repair shop, tire shop, paint shop, body shop. A service station is addition to the equipment available is garage is usually run in conjunction with a sales agency for a particular type of motor vehicle to provide comprehensive repair service for that particular vehicle. The equipment available, in a general garage will be added with specialized equipment like lifting tackle, and different types of jigs, fixtures and tools specially designed for checking, adjusting and repair of particular type and make of the vehicle. -
Introduction to Turning Tools and Their Application Identification and Application of Cutting Tools for Turning
Introduction to Turning Tools and their Application Identification and application of cutting tools for turning The variety of cutting tools available for modern CNC turning centers makes it imperative for machine operators to be familiar with different tool geometries and how they are applied to common turning processes. This course curriculum contains 16-hours of material for instructors to get their students ready to identify different types of turning tools and their uses. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Anatomy of a turning tool............................................................................................................... 3 Standard Inserts .............................................................................................................................. 3 ANSI Insert Designations ............................................................................................................. 3 Insert Materials -
Implementation of Metal Casting Best Practices
Implementation of Metal Casting Best Practices January 2007 Prepared for ITP Metal Casting Authors: Robert Eppich, Eppich Technologies Robert D. Naranjo, BCS, Incorporated Acknowledgement This project was a collaborative effort by Robert Eppich (Eppich Technologies) and Robert Naranjo (BCS, Incorporated). Mr. Eppich coordinated this project and was the technical lead for this effort. He guided the data collection and analysis. Mr. Naranjo assisted in the data collection and analysis of the results and led the development of the final report. The final report was prepared by Robert Naranjo, Lee Schultz, Rajita Majumdar, Bill Choate, Ellen Glover, and Krista Jones of BCS, Incorporated. The cover was designed by Borys Mararytsya of BCS, Incorporated. We also gratefully acknowledge the support of the U.S. Department of Energy, the Advanced Technology Institute, and the Cast Metals Coalition in conducting this project. Disclaimer This report was prepared as an account of work sponsored by an Agency of the United States Government. Neither the United States Government nor any Agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any Agency thereof. The views and opinions expressed by the authors herein do not necessarily state or reflect those of the United States Government or any Agency thereof. -
Carbide Tipped Annular Cutters Are Engineered for Cutting 3” and 4” Thick Steel, Pipe, and Square Channel
Innovative Cutting Tool Solutions 2011 Product Catalog Your Productivity Partner Professional Grade Products Champion has been dedicated to servicing professionals with industrial grade products and services since 1897. Our product range includes twist drills, end mills, taps, dies, cutters, power tools, and masonry tools that are engineered for peak performance. Our distribution network serves cutting tool users in all fifty U.S. States, and is expanding internationally. Our commitment to same-day shipping and superior technical support give you, our customer, the Champion Edge. Innovative Cutting Tool Solutions Our CT5 Carbide tipped hole cutter has been completely redesigned. The result is faster hole penetration, and longer tool life. The design enhancements include a new carbide tip pocket for faster chip evacuation, improved carbide tips, stepped pilot drill for smoother penetration, and stiffer spring for positive slug ejection. The new CM95X series of SDS-Plus hammer bits features a “solid-tip” which penetrates rebar-imbedded concrete. These state of the art SDS-Plus bits penetrate the toughest aggregates including Vermont granite. Champion’s iPac system provides professional grade cutting tools in individual and combination packs. The iPac range includes twist drills, taps, and screw extractors. DT22HEX combination drill and taps create a hole and thread in one application. Available in NC/NF, and metric sizes, these industrial quality tools are available from 6-32 machine screw size to 1/2-13. Perfect for industrial, MRO and electrical professions. Champion’s CT9 was designed in conjunction with locksmiths whose work requires the installation of locksets in steel doors. CT9 hole cutters enable quick drilling of 1-1/2” and 2-1/8” holes in steel doors. -
Metal Drill Bits Hammer Drill Stronger Than Steel Chisel Drill Bits Stone and Special Metal Drill Bits
BITS METAL DRILL BITS HAMMER DRILL STRONGER THAN STEEL CHISEL DRILL BITS STONE AND SPECIAL METAL DRILL BITS 307 | HSS-E DIN 338 cobalt 76–79 WOOD DRILL BITS 311 | HSS TIN DIN 338 steel drill bit 80–81 302 | HSS DIN 338, ground, split point 82–85 300 | HSS DIN 338, standard 86–90 300 | HSS DIN 338, standard, shank reduced 91 340 | HSS DIN 340, ground, split point, long 92 342 | HSS DIN 1869, ground, extra long 93 SAWS 344 | HSS hollow section drill bit / Facade drill bit 94 345 | HSS DIN 345 morse taper 95–96 303 | HSS DIN 1897 pilot drill bit, ground, split point, extra short 97 310 | HSS DIN 8037 carbide tipped 98 312 | HSS-G Speeder DIN 338 RN metal drill bit 99 304 | HSS Double end drill bit, ground, split point 100 315 | HSS Drill bit KEILBIT, ground 101 317 | HSS combination tool KEILBIT 102 329 | HSS countersink KEILBIT 103 327 | HSS countersink 90° DIN 335 C 104 328 | HSS deburring countersink 105 ASSORTMENTS 326 | HSS tube and sheet drill bit 106 325 | HSS step drill 107 140 | Scriber 108 320 | HSS hole saw bi-metal 109–112 SHELVES | From Pros for Pros | www.keil.eu | 73 MODULES - BITS HAMMER DRILL METAL DRILL BITS Nothing stops the metal drill bits because we offer a drill bit for every application. CHISEL HSS-E TWIST DRILL BIT 135° The HSS-E drill bit is a cobalt alloyed high performance drill bit. Even with insufficient cooling it has reserve in heat resistance. Due to the alloying addition of 5 % Co in the cutting material these drill bits can be used for working with work pieces with a tensile strength of over 800N/m². -
Planing and Profiling
Anpassung der Rückenstärke für Druck noch nicht ausgeführt Planing and profiling Leitz Lexicon Edition 7 Version 2 Explanation of abbreviations A = dimension A LH = left hand rotation ae = cutting thickness (radial) ap = cutting depth (axial) M = metric thread ABM = dimension MBM = minimum order quantity APL = panel raising length MC = multi-purpose steel, coated APT = panel raising depth MD = thickness of knife AL = working length min-1 = revolutions per minute (RPM) AM = number of knives MK = morse taper AS = anti sound (low noise design) m min-1 = metres per minute m s-1 = metres per second b = overhang B = width n = RPM BDD = thickness of shoulder nmax. = maximum permissible RPM BEM = note NAL = position of hub BEZ = description ND = thickness of hub BH = tipping height NH = zero height BO = bore diameter NL = cutting length NLA = pinhole dimensions CNC = Computerized Numerical Control NT = grooving depth d = diameter P = profile D = cutting circle diameter POS = cutter position D0 = zero diameter PT = profile depth DA = outside Diameter PG = profile group DB = diameter of shoulder DFC = Dust Flow Control (optimised chip clearance) QAL = cutting material quality DGL = number of links DIK = thickness R = radius DKN = double keyway RD = right hand twist DP = polycrystalline diamond RH = right hand rotation DRI = rotation RP = radius of cutter FAB = width of rebate S = shank dimension FAT = depth of rebate SB = cutting width FAW = bevel angle SET = set FLD = flange diameter SLB = slotting width fz = tooth feed SLL = slotting length fz eff = effective tooth feed SLT = slotting depth SP = tool steel GEW = thread ST = Cobalt-basis cast alloys, GL = total length e.g.