Konarka Technologies, Inc. From Light to Power Enabled by Nanotechnology
Innovator of polymer photovoltaic products in a variety of form factors for commercial, industrial and consumer applications
Flexible Lightweight Indoor/Outdoor
September, 2003 Mission-Designed Low cost © 2003, Konarka Technologies, Inc. September, 2003
Financing
Completed $13.5 Million B round, Fall ‘02 Lead: Draper Fisher Jurvetson ~ $18 million in total financing to date Late 2004 C Round Mid-stage institutional equity investors
2 © 2003, Konarka Technologies, Inc. September, 2003
Experienced Leadership and Technical Excellence 30 years as executive with extensive marketing and technology leadership; Western Electric, Motorola, Hadco, Sanmina-SCI Dr. Bill Beckenbaugh President and CEO
Randolf Chan Dr. Russell Gaudiana Dr. Erhard Glotzl Howard Berke VP VP Managing Director Kevin McGuire VP (Acting) of Manufacturing and Research and (acting) Controller Business Engineering Development Konarka Austria Development
16 years in high 28 years in R&D CEO volume graphics 20 years in financial leadership in Linz AG and electronics management in high technical coatings Electricity and Gas Avery Dennison, volume electronics 36+ Patents regional utility Raychem, E Ink
3 © 2003, Konarka Technologies, Inc. September, 2003
Expert Advisors
15 world-class technical advisors, including: Dr. Alan Heeger, Nobel Laureate, all-polymer PV Dr. Michael Graetzel, EPFL, dye-based cells Dr. Alan Bard, University of Texas Dr. Serdar Sariciftci, Linz Inst. for Organic Solar Cells Dr. Jack Hanoka, CTO-Evergreen Solar Dr. Elliot Berman, founder SPC, CTO-Arco Solar Dr. Merrill Cohen, GE (retired) Dr. Jayant Kumar, University of Massachusetts Dr. Joan Vrtis, Rose Street Labs, Intel Dr. Frank Shemansky, Consultant, Orchid BioSciences, Motorola, Bruce Anderson, IGNITE! Startups Paul Wormser, Consultant, PV Products Market
4 © 2003, Konarka Technologies, Inc. September, 2003 People & Skills
Board of Directors
Raj Atluru Partner, Draper Fisher Jurvetson, Redwood City, CA Director / Comp
Dr. Bill Beckenbaugh President, CEO, Konarka Technologies Director / Audit
Howard Berke 25+ year Executive & Founder of 12 technology Chairman / Audit / Comp companies
Dr. Alan Heeger Nobel Laureate in Chemistry for conducting polymers Director in OLEDs and photovoltaics (2000), Uniax founder, University of California
Bic Stevens Managing Director, Zero Stage Capital, Cambridge, Director / Audit / Comp MA
5 © 2003, Konarka Technologies, Inc. September, 2003 Organization
Operating Structure
Konarka Technologies, Inc. Headquarters Business Development Product Development Pilot Manufacturing Cell Process Optimization Form Factor Development
Konarka AG (Switzerland) Konarka Austria GmbH Business Development Polymer Cell R&D Focus Technology Liaison Third Party R&D Cost Sharing-EU EU R&D Funding / Grants
6 © 2003, Konarka Technologies, Inc. September, 2003
Global Demand for Energy 100,000 Wh) k ( a
it U.S. p a c
r 10,000 Global Average (2050 Target) ion pe
pt Minimum Consumption China
um (2050 Target)
ns 1,000 o C y
it India ic r t c e l E 100 1985 1990 1995 2000 2005 2010 2015 2020 2025 Year
7 Source: EPRI, US DOE 2000 © 2003, Konarka Technologies, Inc. September, 2003
Photovoltaics (“PV”)
The conversion of light into electricity Silent, no maintenance, no fuel, no emissions The lowest cost option for remote applications Recognized as part of the solution to the global need for electricity and clean energy Generator of Choice for >2 billion people Option for all of us
8 © 2003, Konarka Technologies, Inc. September, 2003 Markets & Applications
PV Production in Megawatts Representing a global market of $7 Billion 520 Rest of World 550 390 500 Europe 450 Japan 288 400 United States 350 201 300 Total 155 250 126 60 69 78 89 200 34 40 47 55 58 150 100 50 0 8 0 2 4 6 8 0 2 8 9 9 9 9 9 0 0 9 9 9 9 9 9 0 0 1 1 1 1 1 1 2 2 35% growth – 2001 to 2002
9 Source: PV News, Paul Maycock, editor © 2003, Konarka Technologies, Inc. September, 2003 Goals and Strategy
Konarka’s Story
What: Energy conversion of light Æ electricity Based on nanomaterials and conductive polymers High-speed roll-to-roll manufacturing on plastic & metal foils Unique product benefits for new applications Why: Growing existing market / enable new markets World market solar industry CAGR > 35% Who: Superior team 31 staff, 15 advisors, experienced Board How: Blocking and enhancing IP 20+ patents issued and pending Supporting IP from UMass (exclusive), EPFL (sole US licensee), JKU- Linz (exclusive) Strategic investors & partners - Chevron Texaco and Eastman Chemical
10 © 2003, Konarka Technologies, Inc. September, 2003 Technology & IP
PV Technologies
Crystalline Silicon on Glass 1st generation (developed in the 70s) semiconductor wafer in glass, complex manufacturing process
Thin Film (majority on glass) 2nd generation (developed in the 80s) requires low-pressure, high-temperature film deposition, expensive packaging, complex manufacturing process
Polymers & Nanomaterials 3rd generation (developed in the 90s) uses photoactive dyes, conducting polymers, high- speed manufacturing process at low temperature, low cost materials, scaleable
11 © 2003, Konarka Technologies, Inc. September, 2003
Photovoltaic Nanotech Companies
Nanosolar – nanoparticles (20 - 40nm) Titania - dye sensitized Hitachi-Maxell Titania – dye sensitized Nanosys – quantum dots (<10nm) CdSe, PbS Evident Technologies – quantum dots (<10nm) CdSe, PbS
12 © 2003, Konarka Technologies, Inc. September, 2003 Technology & IP
KTI’s Vision: Light-weight, Flexible Photovoltaics
Plastic Transparent Conductor Active Layer
0.010 inches
Counter Electrode Plastic or Metal foil
13 © 2003, Konarka Technologies, Inc. September, 2003
Dye Cell Principle of Operation Transparent Conductor TiO2 Dye Electrolyte Cathode
Injection S* -0.5
Maximum voltage 0.0 hυ vs NHE (V)
E Red Ox 0.5 Mediator
Interception Diffusion
1.0 So/S+
14 © 2003, Konarka Technologies, Inc. September, 2003
SEM of Nanostructured Titania
15 © 2003, Konarka Technologies, Inc. September, 2003 Technology & IP
Polymer Cell Schematic
Transparent substrate
Transparent substrate
Light
16 © 2003, Konarka Technologies, Inc. September, 2003 Technology & IP
Fullerenes Carry Electrons
Fullerenes are carbon molecules Electrons can freely move around the molecule and “hop” to adjacent fullerene
Fullerene (60 atoms of carbon)
17 © 2003, Konarka Technologies, Inc. September, 2003 Technology & IP
Fullerene / Polymer Function
18 © 2003, Konarka Technologies, Inc. September, 2003
Increasing Performance: Matching the Solar Emission
1. Increase absorption • Higher absorption coefficient; Higher charge carrier mobility 2. Shift of the absorption to red • Low Band Gap Polymers
19 © 2003, Konarka Technologies, Inc. September, 2003 Technology & IP
Complementary Materials Platforms
Dye-Sensitized Conducting Titania Hybrid Polymers (Go-To-Market) (R&D)
20 © 2003, Konarka Technologies, Inc. September, 2003
Dye vs. Polymer Attributes Dye Polymer Efficiency + Absorbs broad spectrum - Low efficiency (today) + Thin (but absorbs more light) - Too thin to absorb all light + High electron mobility + Potential for multi-layer junctions
Lifetime > 10 years Undetermined Cost - Multiple coating steps + Single layer (no catalyst or - Catalyst cost electrolyte) + Single coating step
Features +Thin +Thin + Light weight + Light weight +Flexible + Increased Flexibility + Colors (sacrifice efficiency) + Unique form factors
21 © 2003, Konarka Technologies, Inc. September, 2003
Choice of Materials & Process
Material Purpose Advantage Disadvantage
TiO2 Absorb light, Semiconductor, Only works with UV convey abundant, low electron cost
Dye Absorb light, Bonds to TiO2, Too thin to absorb inject electron absorbs broad all available light
into TiO2 spectrum of light
Nanoscale TiO2 Increase Commodity (low Requires sintering surface area cost) 100x
22 © 2003, Konarka Technologies, Inc. September, 2003
Product Attributes
CostCost Flex FormForm Trans-Trans- ColorColor WeightWeight Indoor,Indoor, FactorFactor missiomissionn OutdoOutdooror Eff Use
Konarka 3rd generation
Thin Films 2nd generation Crystalline 1st generation
Signifies significant competitive advantage Signifies moderate competitive advantage Signifies distinct disadvantage
23 © 2003, Konarka Technologies, Inc. September, 2003
Features Open Opportunities
y nit rtu po op d an ty li id
i r ab ap c ff G g sin ea cr In Distributed AC Grid Industrial O Military Distributed DC Grid Disposable Battery Portable Electronics Charging Off-Grid Residential 2001 TAM 40 MW 10 MW 50 MW 100 MW 300 MW 2010 TIM 200 25 400 700 1200
24 TAM per PV News; TIM per EPIA Forecast (Mil. By KTI) © 2003, Konarka Technologies, Inc. September, 2003
First Products
25 © 2003, Konarka Technologies, Inc. September, 2003 Markets & Applications
Portable Applications
Personal LAN Appliances
Self-charging battery Wireless instrumentation
26 © 2003, Konarka Technologies, Inc. September, 2003
Military / Civil / Emergency
Wearable Power
Flexible Light-weight Charger PowerCloth™
27 © 2003, Konarka Technologies, Inc. September, 2003 Technology & IP
Conductive Core
Dyed, sintered Titania
Solid State Electrolyte Product Vision-
Transparent Cathode Photovoltaic Fibers*
Transparent Insulator POS NEG POS
*Patents applied for in 2002 NEG POS NEG
28 © 2003, Konarka Technologies, Inc. September, 2003
Coating Production Process Applicable to all Materials Platforms
“Roll-to-roll” on plastic
Continuous coating
Utilize existing plants (corporate partners)
Conventional methods
No capacity constraints
29 © 2003, Konarka Technologies, Inc. September, 2003
KTI Commercialization Process
Gate 0 Gate 1
Customers Gate 2
Technologists Polymer Gate 3 Cell Gate 4 ? Gate 5 Concept Feasibility Development Pre-Mfg CommercializationCommercialization Idea Assessment TiO Dye ge 5 2 Sta Sales Cell ge 4 Sta ge 3 Anywhere Sta ge 2 Sta ge 1 Sta
30 © 2003, Konarka Technologies, Inc. September, 2003
Technology Benchmark and Goals
20% KTI Polycrystalline Polymer PV Si Future 15% KTI DSSC PV Future 10%
Efficiency KTI Thin Film 5% DSSC PV KTI Today Amorphous Si Polymer PV Today
Low High $/Watt
31 © 2003, Konarka Technologies, Inc. September, 2003
Preliminary Production Ramp Schedule and Module Efficiency Goals for KTI-Lowell Pilot Production
2003 2004 2005 2006 2007
Technology Product and Product Launch: Production: Production: Development Process DSSC Development and Scale-up
5% Module 6% Module 7% Module
1 MW* 3 MW* 4 MW*
* Production Capacity – 3 shifts / 6 days per week.
32 © 2003, Konarka Technologies, Inc. September, 2003 Conclusions
We have a Commercial Cost Advantage $3.00 nd st 2 Gen. ) 1 Gen. p W
/ $2.50 $ ( t s /W) o $2.00 3rd Gen. ng C i $1.50 ur t Cost ($ c . a $1.00 nuf a M t
c $0.50 e r Direct Mfg i D $0.00
t i Z s S e IS a C a - T C rk C a d a C n o K
33Range of Possible Gen 1 and 2 Direct Manufacturing Costs Achievable by 2010 - Source: A.D. Little © 2003, Konarka Technologies, Inc.