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Innovative Use of Creo for Digital Product Development Innovative use of Creo for Digital Product Development Chandrashekhar V Joshi Asst General Manager – KBE and DPD Systems - TATA MOTORS Tushar C Gadhave Sr. Team Leader – KBE and DPD Systems - TATA MOTORS 09/06/2015 TATA Group Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 2 TATA Motors Tata Motors Limited is India's largest automobile company, with consolidated revenues of USD 38.9 billion in 2013 -14. Leader in commercial vehicles in each segment and the top in passenger vehicles with products in the compact, midsize car and utility vehicle segments Global world's fourth largest truck and bus manufacturer. Subsidiaries/associates: Jaguar Land Rover, Tata Marcopolo, Tata Hispano, Tata Motors Thailand, Tata Motors South Africa Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 3 Product Family Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 4 Innovative use of Creo at Tata Motors Okay, We are leveraging functionality and deriving the values of Creo, are you ? Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 5 Key Drivers for Innovation First time Managing right complexity quality Quality Time to Resource market Cost Time Technology Productivity Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 6 Key Drivers for Innovation First time right quality Managing complexity Time to & Reduce market cost Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 7 Innovative use of Creo for Digital Product Development KBE–Creo Application Adding 3D for All Behavior in DMU TML Creo First time right quality Productivity Improvement Design Point Managing in Piping solutions complexity Time to Design & Reduce market cost Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 8 KBE – CREO Integration Knowledge Based Engineering (KBE) • In-house developed framework • Merging of knowledge rules with CAD • This framework is used to – Capture Best Practice – Reduce Cost / Weight – Improve Quality – Shorten Design Cycle – Integrate Engineering Processes • Helps the organization in – Conceptualization – Detail Design – Manufacturing Planning – Trouble shooting in prove-out Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 9 KBE - Leaf Spring Application To provide a standard process for leaf spring design Process Reduce designer’s time and effort. Minimize Single Point Solution Applicable to all leaf spring Objective types with 3D and 2D model and Scope Editable Geometry creation with Geometry feature history Leaf Spring Design Reuse Reuse standard parts from PLM system Quality To get first time right quality and Model Standardization Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 10 KBE Application for Leaf spring Design: PLM Single UI Creo Application to Connectivity Automatic generate Leaf Spring Assembly and Reuse of 2D Drawing existing STD Creation with Drawing Automatic Parts through Leaf Spring Creo Application Application Assembly updates All creation Pro/Toolkit STD KBE App for Feature parameters Leaf Spring Library for Automatically Design Leaf Creation Drawing Creation Assembly of STD Assembly parts from of Leaf PLM Apply TML Spring Design Leaf STD Design Design calculation KBE - Leaf Spring Design Process Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 11 Benefits of Leaf Spring Design Application Creates 2D . Single User drafting with full interface to Design views, section leaf spring views and assembly required notes . Automatically Single Point Creates 3D Solution to Design Process assembly model Leaf Spring and 2D drafting Application UI Single Click 2D PLM Drafting Connectivity Creates model Creates the model with editable Benefits in PLM Creo features and environment keep references and history Editable Geometry Reuse Design Creation with Data Feature History PLM - Creo Model Standardization as per TML Standards . Reuse the Creates model as required standard per TML parts from PLM standards with system to avoid necessary Part duplication Parameters PLM Database Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 12 Innovative use of Creo for Digital Product Development Adding Behavior in DMU TML Creo First time right quality Managing complexity Time to & Reduce market cost Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 13 Adding Behaviour in DMU • Creo Mechanism – Improve verification and validation process and maximize design confidence without the expensive burden of building prototypes. – virtually simulate the forces and accelerations in systems with moving components. Process Flow Define mechanism in Creo PLM – To visualize the kinematic motion Motion File in enterprise visualization tool. Designer (Creo ) Server Side Creo/Toolkit programs CAD to generate viewable. Data Motion Visualized in DMU Viewable DMU Reviewer Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 14 Adding Behaviour in DMU • Complete behavior in Light weight format. • Easy for handling motion results in visualization tool. • Helps in vehicle packaging process and DMU checks. • Seamless integration of Pro/Toolkit and Other Toolkit programs to generate motion file. • Automated process and one step towards complete DMU. Creo Mechanism Definition Reflect in Visualization DMU Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 15 Innovative use of Creo for Digital Product Development KBE–Creo Application Adding 3D for All Behavior in DMU TML Creo First time right quality Productivity Improvement Design Point Managing in Piping solutions complexity Time to & Reduce market Design cost Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 16 TML UDF Feature Library TS Standard database Advantages: • Readymade TML Feature Library • Standard Design Process TATA MOTORS STANDARD • Quick and error free Start the Application Features Created and select Type TML Features Library User Selection Pipe Ends create automatic as per TML STD Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 17 Innovative use of Creo for Digital Product Development KBE–Creo Application Adding 3D for All Behavior in DMU TML Creo First time right quality Productivity Improvement Design Point Managing in Piping solutions complexity Time to & Reduce market Design cost Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 18 Piping Design Process Automation Develop the modular Piping DMU which will be Modular Design used for multiple variants Drastic time reduction on piping DMU creation Time Objective Eliminate To Eliminate the rework piping DMU for late stage design changes. Deliver the First time right Quality quality piping DMU Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 19 Piping DMU Process Improvement • Advance Pipe Methodology by • Modular Piping Template Piping follow axis, follow pipe process DMU creation improvement • Multiple variants can be • Customized Single click Bunch developed from one template Drawing and individual Drawing • Easy for modification and creation reusability of Existing parts Modular Piping Design Process Piping Design and Drawing Drawing Automation and As Automation procured piping process • Pipe Routing by Advanced • Piping DMU by Dynamic Piping technology like Reference Creation and Follow Axis , Follow Pipe. Modular Design Approach • Light weight data for • Piping Template for vehicle Reference Creation configuration which be • used for multiple variants • Automation in Bunch Drawing and Individual • Automation in IFD Drawing Drawing creation Copyright@2015, Tata Motors Limited Not to be copied, printed or replicated in any form without written consent of CTO, Tata Motors Limited 20 Modular Piping DMU Creation Aggregate Assembly Pipe Bunch Assembly (All Vehicle Configuration) For I variant (42 WB) Clamp & Bracket Assembly Pipe Bunch Assembly Modular For II variant (48 WB) Piping Template Bunch Pipe Assembly Model Pipe Bunch Assembly By Advance Methodology For III variant (52 WB) 4 All Aggregate & Follow Axis/ Follow pipe Piping clamps reference Methodology Piping Drawing to VCS & Creo customization for modularity 3 Creation • DPDS Tools used for Piping DMU Bunch and Individual
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