MARION 6360 270 TONS IN EACH PASS

First in Engineering This overall view of the Marion 6360 at work doesn't tell the story of its size and rugged strength. The house roof, for instance, looms nine stories above the ground.

The world's largest mobile land machine, a Marion 6360, is moving overburden 270 tons at a pass in round-the-clock operations for the Southwestern Illinois Coal Corporation. Two coal seams are being uncovered simultaneously at the Captain mine near Percy in Southern Illinois, as this tower of strength moves land that will be reclaimed later to provide cropland, new parks, lakes and game preserves. The eight-crawler Marion giant has a dipper capacity of Machinery deck erection was near completion on the 180 cubic yards, and a 215-foot boom that extends Marion 6360 when this photo was taken, showing one of the two big drums towering over a Marion engineer 21 stories skyward. and erection chief. Operator and a mine official are dwarfed by the size of the machine. From his cab five stories above grade, the operator has almost instant response from fingertip and pedal controls.

The shovel can propel itself at 1/4 mph on four pairs of big crawlers. Each crawler is 45 feet long, 16 feet high. Each crawler shoe measures 10 feet across and tips the scales at 3½ tons. This interior view shows the two hoist drums that are driven by eight 1000 hp electric motors, largest ever used in an excavator. The four 3½-inch wire ropes hoist the dipper through a two part hitch. One of eight 625 hp swing motors is in background.

Four motor generator sets like this convert 14,000 volt A.C. Operator can telephone nine other stations on the power to direct current for the 20 main drive motors capable of machine, talk to the ground by loudspeaker, or to other 30,000 horsepower output. Electrical control panels and mine areas by radio. A 3-man 8-story elevator transports related equipment are mounted in a 15 x 85-foot room below. crewmen from lower frame to machinery deck and gantry. A view from high up on the gantry, looking down through the There's more than a mile of wire rope in the Marion 6360. The 215-foot boom, shows a 65-cubic yard Marion 5761 stripper hefty dipper measures 24 feet from teeth to door, is 18 feet and a 15-yard Marion coal loader. wide, 24 feet high, and will dig 270 tons of earth and rock.

Engineers inspect one of the eight enormous crawler truck assemblies during erection of the machine. Each has 42, 3½ ton, track shoes. The Marion 6360 exerts a bearing pressure of 61½ lbs. per square inch upon the ground. Machine Details

DIPPER ASSEMBLY 180 Cubic Yards

CRAWLER TRUCK Eight Assemblies Total Marion 6360 Specifications

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CRAWLERS A - Length Each Unit ...... 45’ B - Width Each Unit ...... 30’ C - Width of Belt ...... 120” D - Length Over Both Units ...... 103’ E - Width Over Both Units ...... 88’ LOWER FRAME F - Center to Center of Jacks ...... 58’ Bore of Jack Cylinders ...... 66” G - Roller Circle Diam. - Mean ...... 64'-3”

H - Width - Approx ...... 72' ROTATING FRAME J - Length - Approx ...... 104' K - Rear End Radius - Maximum ...... 74' L - Rear End Radius @ Lower Edge of Frame ...... 66’-6” M - Clearance Under Frame (Jack Pistons Out 45") ...... 39' N - Center of Rotation to Boom Foot ...... 32' O - Ground to Boom Foot (Jack Pistons Out 45") ...... 50'

Hoist Motors, Eight, W/Blowers, 1000 HP @ 230 V - Total ...... 8,000 HP @ 230 V ELECTRICAL EQUIPMENT 2000 HP @ 460 V - Total ...... 16,000 HP @ 460 V Rotating Motors, Eight, W/Blowers, 625 HP @ 230 V - Total ...... 5,000 HP @ 230 V 1250 HP @ 460 V - Total ...... 10,000 HP @ 460 V Crowd Motors, Four, W/Blowers, 500 HP @ 230 V - Total ...... 2,000 HP @ 230 V 1000 HP @ 460 V - Total ...... 4,000 HP @ 460 V Propel Motors, Sixteen 200 HP, Total HP 3200 Steering Motors, Total HP ...... 300 Alternating Current Driving Motors, Main MG Sets, Total HP . . 21,000 Generator Capacity ...... To Suit Motors

*Machine Weight, Ballast Not Included, Lbs...... 24,250,000 WEIGHTS Working Weight, Induding Ballast, Lbs ...... 27,850,000 Ballast (Furnished by Purchaser), Lbs...... 3,600,000

*Machine Weight Subject to Plus or Minus Five Percent (+/- 5%) Variation. Range and Capacity

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ILLUSTRATION: WILLIAM E. OLDANI M

BOOM Boom Length - Effective ...... 220’-6” Boom Length - Foot Pin to Point Sheave Shaft ...... 215’-0” HANDLE Boom Point Sheaves, Pitch Diam...... 132” DIPPER Dipper Padlock Sheaves, Pitch Diam...... 132” Dipper Handle Length Including Dipper ...... 133’-0” STIFF LEG Crowd Handle Length, Effective ...... 102’-0” Stiff Leg Length Between Centers ...... 104’-0” Dipper Capacity, Cu. Yds...... 180 WORKING RANGES A - Boom Angle ...... 45º B - Dumping Height, Maximum ...... 153’-0” (Jack Pistons Out 45”*) C - Dumping Radius @ Maximum Height ...... 211’-6” D - Dumping Height - Over Spoil ...... 133’-6” E - Dumping Radius - Over Spoil ...... 217’-9” F - Dumping Height @ Maximum Dumping Radius ...... 113’-6” G - Dumping Radius - Maximum ...... 219'-9” H - Cutting Height - Maximum ...... 189'-6” J - Cutting Radius @ Maximum Height ...... 218'-6” K - Cutting Height @ Maximum Cutting Radius ...... 122'-0” L - Cutting Radius - Maximum ...... 236'-9” M - Radius of Clean-up @ Grade Level ...... 156’-9” N - Radius of Clean-up @ 31'-0" Elevation ...... 142'-6” *Total Jack Pistons Travel - 90”

PRINTED IN U.S.A. The Marion 6360 is the latest in a series of "World's Largest" Marion —shovels and draglines—at work in open pit mines around the world. It required 10 months for field erection at the Captain mine, where the machine works aro d the clock, seven days a week, helping deliver approximately 150 railroad carloads of coal a day. Meeting this challenge for the design, manufacture, shipping and erection of a machine twice as big as any Marion previously built, demonstrates the unmatched engineering skill and experience that has

MARION POWER SHOVEL COMPANY, INC., Marion, Ohio A Subsidiary of Pittsburgh Coke & Chemical Co.

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