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2020 4Runner

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2020 4Runner Doc. 04.116.00 Ver. 1 09/24/19 Southeast Toyota Distributors, LLC Accessory Installation Instructions 2020 4Runner SR5 Step Board Recommended Tool Safety Tools Notes Year & Model: 2020 4Runner Safety Glasses Part Number: 00016-89004, Chrome; 00016-89870, Blk Accessory Code: RB1300, RB1200 Installation Tools Notes PIO / DIO: PIO / DIO Ratchet Socket 12mm, 13mm/Deep Well Business Partner: J50 Torque Wrench 10 ft. lbs. Conflicts Special Chemicals 2020 Limited Models N/A Special Tools Notes Utility Knife General Applicability Fits Models 1. All applicable 2020 4Runner SR5 & Trail team Legends Additional Items Required For Installation Item # Description: 1. Wiping Cloth-Non-Scratch 2. Torque Audit Sheet-PIO Only Note: For PIO Install Using Atlas Copco Torque Management Equipment/See Torque Procedure Page. Sequence of Application Item # Accessory: 1. LED Illumination 2. Step/ Running Board SPECIAL NOTE: Installation Sequences After TMS & Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install & in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efficient as possible while maintaining consistent quality. Southeast Toyota Distributors, LLC Page 1 of 12 TOYOTA 4Runner SR5 Step Board Table of Contents_____________________________________________________________ I. Preparation………………………………………………………………………...1-5 a.) Table of Contents……………………………………………………………………2 b.) Kit/Hardware Bag Contents…………………………………………………………3 c.) Parts for Installation…………………………………………………………………4 d.) Service & Warranty Information……………………………………………………5 II. Procedures a.) Pre-Installation Preparation/ Running Board Installation……………..………......6-7 III. Function and Quality Check…………………………………………………………8 IV. Torque procedures……………………………………..………………………….....9 V. Blank Page………………………………………………………………………….10 VI. Warranty Statement……………………………………………………………..11-12 Southeast Toyota Distributors, LLC Page 2 of 12 TOYOTA 4Runner SR5 Step Board Kit/Hardware Bag Contents: Item # Quantity Description 1. 12 8mm X 20mm Hex Bolts 2. 12 8mm X 30mm Hex Bolts 3. 24 8mm Flange Nut 4. 24 Flat Washer 5. 24 Lock Washer Southeast Toyota Distributors, LLC Page 3 of 12 TOYOTA 4Runner SR5 Step Board Parts for Installation: Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as: Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). Safety (eye protection, re-checking torque procedure, etc.). Vehicle Disassembly/ Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Item # Quantity Description 1. 6 Brackets 2. 1 Running Board Driver (L) 3. 1 Running Board Passenger (R) 4. 1 Hardware Kit Southeast Toyota Distributors, LLC Page 4 of 12 TOYOTA 4Runner SR5 Step Board Service & Warranty Information: Parts information Warranty Information Image Key Labor Op. Part Number Description Warranty Time Code N/A 00016-89004, Chrome 4Runner Running Boards N/A N/A 00016-89870, Black A 00016-89004-01- Chrome Right or Left Board 0.5 ATR011 00016-89870-01- Black B 00016-89004-02 Bracket Kit 0.5 ATR021 C 00016-89035-03 End caps - 1 side 0.2 ATR031 Note: Combo Code A applicable to ATR011 and ATR021 for additional 0.2 hours when replacing both sides. Combo Code A is also applicable to ATR031 for an additional 0.1 hours when replacing multiple end caps. If you are a dealer located outside of the Southeast Region, please contact the SET Accessory Warranty Department at (888) 851-2722 or email [email protected] for claim payment instructions. Image: A C B Southeast Toyota Distributors, LLC Page 5 of 12 TOYOTA 4Runner SR5 Step Board Pre-Installation Preparation NOTE: Be sure to remove the protective wrapping from the Step Boards and dispose properly, prior to installation. See Figure 1. 1. Verify and ensure all Kit and Hardware Contents are present. Protective NOTE: Due to the generic nature of Wrap the hardware kit some "extra" hardware may be present. Please save this hardware for replacement of damaged or lost hardware on future installations. Figure 1 NOTE: Wear eye protection. NOTE: Ensure all application areas are free from any dirt and debris that may damage the surface of the product or vehicle. 2. Separate and prepare the Bracket to Vehicle Hardware, 8mm x 30mm hex bolts, flat washers, and lock washers. Running Board Installation Figure 2 3. Using a 12mm socket, remove & discard OEM Hex bolts from all bracket positions underneath vehicle and plastic wind deflector in front of rear tire (New bolts are provided). See Figure 2. NOTE: For each side of the vehicle, Front bracket is the different bracket goes toward the different front. See Figure 3. NOTE: Front Driver Side and Passenger Side Brackets are identical (ambidextrous). All referred instruction procedures represent instructions on one side of the vehicle. Figure 3 Southeast Toyota Distributors, LLC Page 6 of 12 TOYOTA 4Runner SR5 Step Board 4. Locate the 8mm factory-threaded holes. 8mm x 30mm Bolts, Flat Washers, Lock Washers 5. Position the Brackets onto the sidewall & align the Bracket holes to the factory holes. See Figure 4. 6. Secure the Brackets using the 8mm x 30mm hex bolts, flat washer and lock washers. 7. Repeat Steps 3-6 for the opposite side of the vehicle. Figure 4 8. IMPORTANT: Position the Board on the Three (3) per track 8mm brackets. Install (6) 8mm x 20mm bolts, x 20mm Bolt three per track align with brackets. See Figure 5. Install 8mm serrated flange nuts. 9. Leave the Hardware loose at this time. 10. Torque sequence (Passenger/Driver side). IMPORTANT: Prior to final Torque sequence, ensure that the bracket is positioned flush on the vehicle sidewall. Figure 5 IMPORTANT: Gap between rear end cap and rear bracket must be 9.5mm (3/8”). See Figure 6. 11. Torque all twelve 8mm Hex Bolts (Bracket to Vehicle) to 14nm (10ft. lbs). 12. Torque all twelve 8mm Flange nuts (Bracket to Running Board) to 14nm (10ft. lbs). 13. Re-Torque both passenger & drivers sides after initial torque has been set. Re- Torque all twelve 8mm Hex Bolts Figure 6 (Bracket to Vehicle) to 10 ft. lbs. Torque: 10ft. lbs. 14. Print Warranty Statement and place in the glove Box, DIO Only. Southeast Toyota Distributors, LLC Page 7 of 12 TOYOTA 4Runner SR5 Step Board FUNCTION AND QUALITY CHECK These points MUST be checked to ensure a quality installation. ACCESSORY FUNCTION CHECK LOOK FOR: Board tighten properly. All bolts are tightened to proper specifications. No abnormal noise when weight is applied. Torque bolts to target: 8mm Hex Bolts (Bracket to Vehicle) to (10ft. lbs). -/+25% 7.5~ 12.5ft. lbs 8mm Flange nuts (Bracket to Running Board) Verify torque wrench is being used during installation. View alignment of Running Board Verify that there is no interference with front Fender Flair & Mud Flap. Warranty Statement Place Warranty Statement in the glove Box. DIO Only. Southeast Toyota Distributors, LLC Page 8 of 12 TOYOTA 4Runner SR5 Step Board Procedure Example: Step Board Torque Procedure 7) Loosely install the bolts, and flat washers to the factory- threaded hole. 8) Position the Step Board all the way inboard. 9) Scan identifiers in the following order. Visually confirm correct entries in controller and flashing red light turns on. FIG 1 a) VIN Number b) Part Number Note: If an incorrect barcode is scanned, Front of Vehicle complete the scan procedure then repeat until correct identifiers have been received. 10) Use Atlas Copco STB nutrunner shown in FIG 1 to torque fasteners. 11) Torque fasteners in order as shown in FIG 2. 12) Once job is complete verify on controller. Part Number: 00016-89004 *0001689004* Part Number: 00016-89870 FIG 2 Southeast Toyota Distributors, LLC Page 9 of 12 TOYOTA 4Runner SR5 Step Board Southeast Toyota Distributors, LLC Page 10 of 12 LIMITED WARRANTY – SOUTHEAST TOYOTA SOUTHEAST TOYOTA DISTRIBUTORS, LLC (“we,” “our” and “us”) provides the following limited warranty on our accessories, excluding tires, (“Accessories” or “Accessory”) installed on a Toyota. This limited warranty is not provided by and does not bind or provide benefit to the vehicle dealer, the manufacturer, or Toyota Motor Sales, U.S.A., Inc. This limited warranty does not apply to tires; please consult the tire manufacturer and/or its materials accompanying the vehicle for any warranty terms concerning tires. This limited warranty also does not apply to ToyoGuard Exterior Paint Sealant and ToyoGuard Interior Protector; please consult the ToyoGuard Limited Warranty Certificate for the warranty terms concerning those products. SCOPE OF LIMITED WARRANTY: A. Protection: i. Accessories Installed by Southeast Toyota Distributors, LLC on a new Toyota vehicle. We warrant that, for a period of 36 months or 36,000 miles, whichever occurs first, we will repair or replace (includes labor), free of charge, any defect in such an Accessory due to faulty material or workmanship, or, at our option, provide a full refund of the purchase price of the Accessory. The warranty period begins on the vehicle’s
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