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K.01 Full Chain FEED Summary Report Commercial; Project Management March 2016 K.01 Full Chain FEED Summary Report Commercial; Project Management K.01 Full Chain FEED Summary Report IMPORTANT NOTICE The information provided further to UK CCS Commercialisation Programme (the Competition) set out herein (the Information) has been prepared by Capture Power Limited and its sub-contractors (the Consortium) solely for the Department of Energy and Climate Change in connection with the Competition. The Information does not amount to advice on CCS technology or any CCS engineering, commercial, financial, regulatory, legal or other solutions on which any reliance should be placed. Accordingly, no member of the Consortium makes (and the UK Government does not make) any representation, warranty or undertaking, express or implied, as to the accuracy, adequacy or completeness of any of the Information and no reliance may be placed on the Information. In so far as permitted by law, no member of the Consortium or any company in the same group as any member of the Consortium or their respective officers, employees or agents accepts (and the UK Government does not accept) any responsibility or liability of any kind, whether for negligence or any other reason, for any damage or loss arising from any use of or any reliance placed on the Information or any subsequent communication of the Information. Each person to whom the Information is made available must make their own independent assessment of the Information after making such investigation and taking professional technical, engineering, commercial, regulatory, financial, legal or other advice, as they deem necessary. The contents of this report draw on work partly funded under the European Union’s European Energy Programme for Recovery. The European Union is not responsible for any use that may be made of the information contained within this document. K.01 Full Chain FEED Summary Report Contents Chapter Title Page Executive Summary vii 1 Introduction 1 1.1 Background _______________________________________________________________________ 1 1.2 Summary report ____________________________________________________________________ 1 1.2.1 Full chain _________________________________________________________________________ 1 1.2.2 OPP operation with CCS _____________________________________________________________ 2 1.2.3 T&S _____________________________________________________________________________ 2 2 Full Chain Description and Design Basis 4 2.1 OPP Overview _____________________________________________________________________ 5 2.2 Transport & Storage System Overview __________________________________________________ 7 2.2.1 Onshore Transport Facility ____________________________________________________________ 7 2.2.1.1 Drax AGI __________________________________________________________________________ 7 2.2.1.2 Camblesforth Multi-Junction Installation __________________________________________________ 8 2.2.1.3 Block Valve Stations _________________________________________________________________ 8 2.2.1.4 Barmston Pumping Facility ____________________________________________________________ 8 2.2.2 Offshore Pipeline and Storage Facilities Description ________________________________________ 8 2.2.2.1 Offshore Pipeline ___________________________________________________________________ 8 2.2.2.2 Offshore Facilities ___________________________________________________________________ 8 2.3 OPP Description ____________________________________________________________________ 8 2.3.1 Gas Processing Unit ________________________________________________________________ 10 2.3.2 Air Separation Unit _________________________________________________________________ 10 2.3.3 Interfaces with Drax Power Plant ______________________________________________________ 11 2.3.4 Grid Connection ___________________________________________________________________ 13 2.3.5 Heat Integration with ASU ___________________________________________________________ 13 2.3.6 CO2 Capture Rate _________________________________________________________________ 14 2.3.7 Composition of CO2 Stream __________________________________________________________ 14 2.4 Net Power Output __________________________________________________________________ 14 2.5 Fuel Specification __________________________________________________________________ 14 2.5.1 Coal ____________________________________________________________________________ 14 2.5.2 Biomass _________________________________________________________________________ 16 2.6 Emissions to Air ___________________________________________________________________ 17 2.7 Design life ________________________________________________________________________ 17 2.8 Tie-in points / battery limits ___________________________________________________________ 17 2.8.1 Onshore Pipeline and AGIs __________________________________________________________ 17 2.8.2 Pumping Station ___________________________________________________________________ 18 2.8.3 Design Conditions Offshore Pipeline ___________________________________________________ 18 2.8.4 Offshore Facilities Design Conditions ___________________________________________________ 18 2.9 Metering & Monitoring Philosophy _____________________________________________________ 19 2.9.1 Metering and Monitoring Objectives ____________________________________________________ 19 2.9.1.1 Safety and Operational ______________________________________________________________ 19 2.9.1.2 Regulatory _______________________________________________________________________ 19 2.9.1.3 External Commercial _______________________________________________________________ 19 2.9.1.4 Internal Commercial ________________________________________________________________ 20 2.9.2 OPP Metering _____________________________________________________________________ 20 The contents of this report draw on work partly funded under the European Union’s European Energy Programme for Recovery. The European Union is not responsible for any use that may be made of the information contained within this document. i K.01 Full Chain FEED Summary Report 2.9.3 Transport - Onshore Metering ________________________________________________________ 21 2.9.4 Offshore Metering __________________________________________________________________ 21 2.9.5 Subsurface Monitoring ______________________________________________________________ 22 3 Full Chain Block Flow Diagram 23 4 Operating Philosophy 25 4.1 Full Chain Operation________________________________________________________________ 25 4.1.1 Normal Operation __________________________________________________________________ 25 4.1.2 Flexible Operation _________________________________________________________________ 26 4.1.3 OPP Turndown ____________________________________________________________________ 27 4.1.4 Well Turndown ____________________________________________________________________ 27 4.2 Design Availability _________________________________________________________________ 28 4.3 CO2 Venting ______________________________________________________________________ 28 4.4 Line Packing ______________________________________________________________________ 29 5 External Utility Summary 30 5.1 OPP ____________________________________________________________________________ 30 5.2 Transport System __________________________________________________________________ 30 5.3 Offshore Storage __________________________________________________________________ 30 6 Effluent and Emissions Summary 31 6.1 OPP Emissions to Air _______________________________________________________________ 31 6.2 OPP Liquid Effluents _______________________________________________________________ 32 6.3 OPP Solid By-products & Waste ______________________________________________________ 32 6.4 Transport System Effluents & Emissions ________________________________________________ 33 6.5 Offshore Storage Effluents & Emissions_________________________________________________ 33 6.6 Transport & Storage Solid Waste ______________________________________________________ 33 7 Consents Register 34 8 Milestone Dates for FEED and the Project 35 9 Project Cost Estimate 37 9.1 Estimation Basis ___________________________________________________________________ 37 9.2 Implementation Phase Capex ________________________________________________________ 37 9.3 Operation (Annual Opex) ____________________________________________________________ 39 9.4 Decommissioning Costs _____________________________________________________________ 40 10 Project Execution Plan 41 10.1 Project Scope _____________________________________________________________________ 41 10.2 Division of Work ___________________________________________________________________ 41 10.3 Environment, Health and Safety (EHS) _________________________________________________ 42 10.4 Quality Management and Assurance ___________________________________________________ 42 10.5 CPL Project Management ___________________________________________________________ 43 10.6 Stakeholder Management ___________________________________________________________ 43 10.7 CPL Project Delivery _______________________________________________________________ 44 10.7.1 Engineering ______________________________________________________________________ 44 The contents of this report draw on work partly funded under the European Union’s European Energy Programme for Recovery. The European Union is not responsible for any use that may be made of the information contained within this document. ii K.01
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