FILLING YOUR NEEDS
HVLD
High Voltage Leak Detector for non-destructive leak testing of ampoules or bottles
Fully automatic leak testing system for in-line operation with installed as stand-alone solutions. The systems provide bottelpack® Blow-Fill-Seal systems or as stand-alone operation. maximum reliability and cost-effi ciency throughout the entire manufacturing process. For us, there’s no doubt about it: you won’t fi nd a better, more There are some things that simply go hand in hand. The HVLD reliable, or cost-effective solution for packaging liquids and offers a non-destructive and fully automated container semisolids than a Rommelag bottelpack system. And if you’re closure integrity (CCI) test. As long as the product has some looking for premium quality packaging that is always sure conductivity the system can perform high speed testing on to get the job done, we have another trick up our sleeve: a multitude of shapes and designs. The HVLD is an in-line our bottelpack range now comes complete with a cap welding system that can be supplied turnkey with a bottelpack system. machine and various inspection systems. They can either Faulty containers are rejected immediately after inspection be seamlessly integrated into the manufacturing process or and a correct batch protocoll is provided by the system. Technical Data
Dimensions and Weight HVLD 924 HVLD 926 fully - automatic (one line) fully - automatic (one line)
1 test station 2 test stations 2 test stations
Width 3,000 mm 3,000 mm 2,250 mm
Length 3,000 mm 3,000 mm 2,700 mm
Height 2,300 mm 2,300 mm 2,800 mm
Weight 1,500 kg 2,000 kg 2,500 kg
Ampoule rotation unit Optional —
Electricity
Supply Voltage 3 x 400V + neutral + earth, 50/60 Hz 3 x 400V + neutral + earth, 50/60 Hz
Ampoules Bottles Approx. 3.5 kVA Approx. 14 kVA Connected load Approx. 9 kVA with rotation unit
Approx. 2 kW/h Approx. 9 kW/h The Application Consumption Approx. 6 kW/h with rotation unit P Integrity testing of pharmaceutical packages is mandatory Pneumatic forfor the manufacturing process and quality assurance. Operation pressure 6 bar 6 bar
Consumption 300 sl/min 20 sl/min
Drive Electrical operation Electr./pneumatic operation
Capacity
Ampoule block width < 65 mm 6,000 blc/h
Ampoule block width < 75 mm 5,000 blc/h
Ampoule block width < 150 mm 2,500 blc/h P Current FDA guidelines require validation for container closureclosure integrity tests. EU GMP guidelines stipulate «Plastic Bottle width < 38 mm 5,500 b/h ampoules should be subject to 100 % integrity testing». Bottle width < 48 mm 4,400 b/h
Bottle width < 56 mm 3,850 b/h
Bottle width < 66 mm 3,300 b/h
Bottle width < 79 mm 2,750 b/h
Bottle width < 101 mm 2,200 b/h
The above are all approximate figures. Technical modifications reserved.
The Process
P The Rommelag HVLD high voltage leak detector operates electrode 1 bbasedased on the high voltage test method and the electrical- conductivity of the fillfi ll product packaged in a non-conductive
plastic ampoule. The system is designed for fully-automatic ampoule liquid electrode 2 in-line leak testing. FPO
P If any leak is present, a fl ash discharge creates a current flflow ow between the electrode and the liquid. The related voltage peak is measured and the specificspecifi c container will be rejected. electrode 1 Rommelag’s HVLD (high voltage leak detector) represents a product protective testing method without risk of product contamination. ampoule liquid electrode 2 Technical Data
Dimensions and Weight HVLD 924 HVLD 926 fully - automatic (one line) fully - automatic (one line)
1 test station 2 test stations 2 test stations
Width 3,000 mm 3,000 mm 2,250 mm
Length 3,000 mm 3,000 mm 2,700 mm
Height 2,300 mm 2,300 mm 2,800 mm
Weight 1,500 kg 2,000 kg 2,500 kg
Ampoule rotation unit Optional —
Electricity
Supply Voltage 3 x 400V + neutral + earth, 50/60 Hz 3 x 400V + neutral + earth, 50/60 Hz
Ampoules Bottles Approx. 3.5 kVA Approx. 14 kVA Connected load Approx. 9 kVA with rotation unit
Approx. 2 kW/h Approx. 9 kW/h The Application Consumption Approx. 6 kW/h with rotation unit P Integrity testing of pharmaceutical packages is mandatory Pneumatic for the manufacturing process and quality assurance. Operation pressure 6 bar 6 bar
Consumption 300 sl/min 20 sl/min
Drive Electrical operation Electr./pneumatic operation
Capacity
Ampoule block width < 65 mm 6,000 blc/h
Ampoule block width < 75 mm 5,000 blc/h
Ampoule block width < 150 mm 2,500 blc/h P Current FDA guidelines require validation for container closure integrity tests. EU GMP guidelines stipulate «Plastic Bottle width < 38 mm 5,500 b/h ampoules should be subject to 100 % integrity testing». Bottle width < 48 mm 4,400 b/h
Bottle width < 56 mm 3,850 b/h
Bottle width < 66 mm 3,300 b/h
Bottle width < 79 mm 2,750 b/h
Bottle width < 101 mm 2,200 b/h
The above are all approximate fi gures. Technical modifi cations reserved.
The Process
P The Rommelag HVLD high voltage leak detector operates electrode 1 based on the high voltage test method and the electrical- conductivity of the fi ll product packaged in a non-conductive plastic ampoule. The system is designed for fully-automatic ampoule liquid electrode 2 in-line leak testing. FPO
P If any leak is present, a fl ash discharge creates a current fl ow between the electrode and the liquid. The related voltage peak is measured and the specifi c container will be rejected. electrode 1 Rommelag’s HVLD (high voltage leak detector) represents a product protective testing method without risk of product contamination. ampoule liquid electrode 2 Rommelag Kunststoff-Maschinen Rommelag AG Vertriebsgesellschaft mbH Fabrikweg 16 Mayenner Straße 18 – 20 5033 Buchs 71332 Waiblingen Switzerland Germany T +41 62 834 55 55 T + 49 7151 95811-0 F +41 62 834 55 00 F + 49 7151 15526 [email protected] [email protected] www.rommelag.com www.rommelag.com
Rommelag USA, Inc. Rommelag Trading (Shanghai) Co., Ltd. 27905 Meadow Drive, Suite 9 Evergreen, CO 80439 Room 905-906, Building B USA Greenland Center, No.600 Longhua Middle Road T +1 303 674 8333 F +1 303 670 2666 200032 Shanghai P.R. China T +86 21 6335 8881 T +86 21 6335 8882
F +86 21 6335 8883 ROM_ENG_FLY_Datasheet_HVLD_210x297_v1.20_EN