LIST OF EQUIPMENT REV. 1.2.2017
PREMISES AND WORKSHOPS Functions Main figures - Design and engineering - 10 workshops in Raahe, Ii, Turenki, - Project management Tampere, Taivalkoski and Tarnowskie - Quality and HSE assurance Góry (Poland) - Thermal shape and precision cutting - Total indoor floor area : over 100 000 m2 - Edge preparation and bevelling - Lifting height: -11 m - Bending and forming - Door opening: -W12 x H11 m - CNC-Machining and drilling - Indoor cranes up to 125 ton - Manual and semiautomatic welding - Mobile cranes and multi wheelers - Steel and bronze casting available for heavier outdoor transport - HIP Production - Heat treatment - Hardening - Surface treatment and painting - Inspection and quality control - Installation and assembly - Maintenance - Logistics
PERMANENT STAFF IN METAL INDUSTRY Qualified Personnel in Personnel in Design Total in Metal Welders assembly Machining Engineers Industry work amount 200 64 67 20 600 Personnel resources are supplemented by project-specific leased workers and officers.
PREFABRICATION
FLAME AND PLASMA GANTRY CUTTERS Amount and type Cutting process: maximum cutting Table size, mm thickness for carbon steel
6 CNC-controlled Gas: 200 – 600 mm Width 2000-4500 mm automates: Plasma: 15- 45 mm Length 9000 -25 000 mm EKo, Messer, Burny, Laser: 20 mm Bystronic
MECHANICAL (GUILLOTINE) SHEARS Amount and type Working width, mm Cutting thickness S355, mm
2 units; 2500 - 6060 6 - 10
PLATE BENDING MACHINES Amount/ Type Size of the work piece: Plate thickness for S355-steel:
9 pcs 3- or 4 roller Working width up to 4500 mm Width 3500 mm: up to 65 mm machines Minimum diameter 300 – 800 mm Width 2000 mm: up to 145 mm
Oy SteelDoneGroup Ltd c/o Miilukangas Oy, Ruonankatu 1, FIN-92100 Raahe www.steeldone.com
HYDRAULIC PRESS BRAKES Amount / Type Press power Width of the work piece, mm
4 units: 500 - 1400 ton 4200 - 8000 - Ursviken, Jaromet, Aliko
OTHER PRESSING AND FORMING EQUIPMENT Type Operation Dimensions:
6 Hydraulic presses Forming of plates and metal Pressing power, 40-320 ton components Groove rolling Ø 460 – 1500 mm, s 8-15 mm machine (Roundo) Number of workshop and assembly presses
WELDING
SUBMERGED ARC WELDING STATIONS Amount / Type Main dimensions for the work Other information piece: - Power - Length, mm - Diameter, mm - Weight(load for roller bed) ton 10 Column and L 4000 - 40 000 1000 -1250 A boom + roller bed D 3000 – 9000 AC/DC W 40 - 600 Multiwire Several turning up to 40 ton tables
OTHER WELDING EQUIPMENT There are great variety of beveling equipment, tractors, semi-automatic track quides welding systems, personal welding units and turning tables.
STEEL CASTING AND HEAT TREATMENT
FOUNDRIES Foundry Materials Weigh range Dimensions Tevo, Turenki NiAl –Bronze (Cu3) 50 ton TevoLokomo, C- Mn – Steels 50 ton Tampere Stainless Steels Miilucast, Raahe Stainless Steels 5 ton Hard Steels
HEAT TREATMENT OVENS AND EQUIPMENT Type Inside dimensions: Power, Kw /Max. operation length x width x height, temperature, °C mm Hardening line 6100 x 2500 750 kW Temda 1500 x 1500 x 800 60 kW / 650 Own design 4100 x 2200 x 2050 120 kW / 950
Oy SteelDoneGroup Ltd c/o Miilukangas Oy, Ruonankatu 1, FIN-92100 Raahe www.steeldone.com
Gas oven 9000 x 3500 x 2400 700 Celsius Gas oven 8400 x 10500 x 5500
MACHINING
VERTICAL MACHINING CENTERS Type Table movement area: Loading Power max, kW - Longitudinal (x) capacity - Transverse (y) (weight of the - Vertical (z) work piece), kg Yang eagle 1000 CNC 1000x500x500 500 20 Fadal VMC-6030 1524x762x762 900 16,8
VERTICAL MILLING GANTRY Type Working area - Longitudinal movement, mm - Width of gantry, mm - Transverse movement of headstock, mm - Heigth (working thickness), mm KOLB KBNP-125 8000 x 5600 x 4600 x 3850
VERTICAL BORING AND MILLING MACHINES Type Main dimensions, mm: Power, kW - Boring diameter for steel x - Distance between spindle and column x - Distance between spindle and pedestal, mm Boring unit 100 x 2500 Bergonzi TR40 50 x 1000 x 1250 2 units 50 x 1600 2 Milling units 1125 x 340 x 450 16
HORIZONTAL BORING AND MILLING MACHINING Below are listed our main boring machines. Numbers of smaller ones are suitable for smaller pieces. Type Working area Loading Spindle Power, kW - Transverse z capacity, kg - Longitudinal x - Vertical y Juaristi MDR 150 1100 x 8000 x 2000 20 000 30 Skoda W160 1600 -1250 x 7000 x 2700 20 000 Giddings 1200 x 4350 x 2750 20 000 Pegard 160, 2 units 2000 x 3500 x 2800 30 000 Scharmann WFT 160 1100 x 14 000 x 3000 20 000 40,5 Scharmann WF160 1800 x 12 000 x 3000 30 000 22 Wotan B130S 1750 x 2000 x 1600 8000 18,5 TOS WHQ 13 1250 x 3500 x 3000 12 000 37 Skoda HCW3 8000 x 20500 x 6000 120 000 125 Fermat WFT 13 R CNC 3200 x 5000 x 3000 40 000 41
Oy SteelDoneGroup Ltd c/o Miilukangas Oy, Ruonankatu 1, FIN-92100 Raahe www.steeldone.com
CNC-LATHES Amount/Type Size of the work piece: Power, kW - Length (Distance between centers), mm - Diameter, mm 2 units 1750-2500 x 580 - 910 37 – 42 Haas SL 30 1524 x 462 30
VERTICAL TURNING LATHES Amount Size of the work piece: Loading capacity, kg - Maximum diameter, mm - Maximum heigth, mm Kolomna HCH-152 13 000 x 5 000 200 000 17 units 1250 – 6500 x 1000 - 2700 3 200 - 60 000
TURNING LATHES Amount/Type Size of the work piece: Power, kW - Length (Distance between centers), mm - Diameter, mm 15 units 950 – 12000 x 300 – 1350 5,5 – 45
SURFACE TREATMENT Several different premises and treatment plants for shot blasting and painting purposes up to 300 m2.
OTHER EQUIPMENT
MEASURING EQUIPMENT Type Operation Dimensions and other information
Mora Coordinate measuring 2340x1800x1200 / 9000 kg equipment Easy-Laser Lining, straightness, flatness
There are a number of smaller equipment such as: - Saws - Welding equipment - Variety of assembling equipment - Measuring equipment - Testing equipment - Grinding and welding robots - Balancing equipment - Washing Equipment - Analyzers
Oy SteelDoneGroup Ltd c/o Miilukangas Oy, Ruonankatu 1, FIN-92100 Raahe www.steeldone.com