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MODULAR + PREFABRICATION DESIGNED + DEPLOYED Modular + Prefabrication: Design Strategies for Health MODULAR + PREFABRICATION DESIGNED + DEPLOYED Modular + Prefabrication: Design strategies for health • Transformational Change • Standardized Space Layouts • Predefined Maintenance Programs Modular design and prefabrication is the building practice where • Construction Safety • Rapid Deployments • Standardized Parts • Schedule Reductions • Patient Rooms • Repairability systems are fabricated off site and delivered for on site assembly. • Cost Reduction • Washroom Pods • Digital Twins • Standardization • Energy Centers • Expandable Energy System The value proposition for deploying modular and prefabrication • Quality Control • Above Ceiling Design strategies in healthcare construction has been well established. • Durability • Acoustical Solutions From safety improvements, cost savings and schedule reductions, • Reduced Waste through to improved project quality, maintainability, and carbon and • Value Creation energy savings. But not all modular and prefabricated solutions are equal, and how well the design anticipates the deployment has a material impact DESIGNING FOR on the actual amount of proposed value that a given solution will VALUE SOLUTIONS CONTRACTOR OPTIMIZED LIFE CYCLE CONSTRUCT PROPOSITION SETS VALUE OPERATIONS SOLUTIONS ultimately deliver. -ABILITY As the modular and prefabrication industry continues to grow, available design solutions are also increasing, each with its own set of benefits and constraints. Leveraging Stantec’s global expertise in the field of prefabrication and modular design and deployment, the intent of this document is to provide a roadmap of the process from start to finish, and to • Designing for Manufacture + Assembly • Schedule Compression highlight some of our best practice solutions for consideration on • Modular Libraries • Offsite Manufacturing • Expansions your specific project opportunity. • Multidisciplinary Elements • Quality Assurance • Renovations • Adaptable Energy Systems • Augmented Reality Interfaces • Relocation • Anticipating Operations + Maintenance • Regional Considerations • Recycling VALUE PROPOSITION DESIGNING FOR CONSTRUCTABILITY SOLUTION SETS CONTRACTOR VALUE OPTIMIZED OPERATIONS LIFE CYCLE SOLUTIONS Our value From single discipline prefabricated elements to fully integrated, Construction Safety. Schedule Improvement. multidisciplinary, 3-dimensional volumetric units, modular Shifting construction to the factory Aggregated industry statistics and prefabricated construction techniques offer to improve Top 5 setting improves safety. For example, demonstrate a 20% to 50% build construction safety, reduce overall project costs and compress by reducing the need to work from acceleration for modular projects. project delivery schedules. reasons heights, controlling the weather and This is primarily driven by offsite climate of the work environment , manufacturing efficiencies, simplicity When done right, long term-operational benefits associated with reducing the number of workers on of onsite construction or assembly modular and prefabricated construction can often outweigh the to choose site and eliminating the risk of falling tasks, and the reduction in rework. initial construction benefits. Quality control and standardization objects. of parts leads to more durable buildings that cost less to modular. maintain and operate. All or in part. Building Information Modeling (BIM) adds another layer of opportunity to the deployment. Digitalized maintenance programs and digital twins can be developed during the design Key questions to reflect upon when phase and tested using virtual reality platforms, providing considering a modular approach: Cost Reduction. Quality Control. Sustainability. owners and operators with certainty of maintenance and By performing labor activities offsite, By eliminating impacts of weather, Primarily driven by reductions operational costs for the building. 1. Does the procurement schedule align with the user labor efficiency can be increased, and working from heights and variation in waste associated with the group design schedule? labor costs decreased. Deployment due to availability in parts, pieces construction process, modular 2. Will the local authorities having jurisdiction require of standardized and pre-coordinated and tools, the construction process and prefabricated construction specific training or unique documentation? design components accelerates the starts to resemble the manufacturing results in lower embodied energy 3. What are the specific transport size limitations design process resulting in reduced process and high levels of quality and carbon footprint buildings SCALABLE SOLUTIONS: applicable to the project site? resource time and design rework. assurance and quality control can be by designing for renovation • Larger health networks can place larger ‘batch’ orders 4. Where will components be stored and staged? Overall project cost savings are in achieved. and redeployment building with commitments for multiple sites, resulting in reduced 5. Where multiple trades are involved in a specific the order of magnitude of 20% when components can be efficiently procurement costs component, who is the lead trade? compared to traditional design and purposed. • Standardized systems reduce the number of distinct spare 6. How are products being protected during transport? construction costs. parts required to be stored 7. What aspects of the project are not suitable for • When prefabricating components the more trades that can modular or prefabrication? engage in the higher the potential return • Small, medium and large sized projects can leverage expandable systems that can be grown or fully redeployed in future states, such as modular headwalls and prefabricated interiors VALUE PROPOSITION DESIGNING FOR CONSTRUCTABILITY SOLUTION SETS CONTRACTOR VALUE OPTIMIZED OPERATIONS LIFE CYCLE SOLUTIONS Strategic design VIRTUAL PROJECT DELIVERY When implementing modular and prefabricated solutions, the design process is equally as important as the design product. In order to capture the potential benefits, the design needs to anticipate and accommodate the subtle nuances associated with modular and prefabricated design. PREFABRICATED EXTERIOR The art of prefabrication and modular design starts with SYSTEMS establishing a multidisciplinary design team that is suited for the engagement. This team includes architects and engineers, designers and builders, and manufacturers and suppliers. Using virtual project delivery as an active platform for collaboration, we bring expertise from around the globe to your specific project, in real-time. MULTI- Key questions to consider when DISCIPLINARY DESIGN designing a modular project: SOLUTIONS PLATFORMS FOR COLLABORATION: 1. What are the specific value propositions the team is Prefabricated and modular design solutions require close trying to capture? collaboration and coordination with multi-disciplinary 2. What is the conventional alternative and what is the teams of consultants and contractors. Some useful digital business case comparison to measure the potential platforms to facilitate this coordination are: return against? • BIM 360 3. Are all the key disciplines committed to a specific VIRTUAL + • Cintoo modular or prefabrication strategy? AUGMENTED • dRofus 4. Are there solutions more developed in other regions REALITY • Inventor that could be deployed on your project? • Matterport 5. Is the proposed solution within the technical ability • Maya of the local trades or does it require import trades? • MicroStation 6. Any specific union or labor supply issues to • Navisworks consider? • ProjectWise • Revit ACOUSTICS + • 3D Studio Max VIBRATIONS VALUE PROPOSITION DESIGNING FOR CONSTRUCTABILITY SOLUTION SETS CONTRACTOR VALUE OPTIMIZED OPERATIONS LIFE CYCLE SOLUTIONS The right set of solutions DEPARTMENT LAYOUTS From acute care to retirement homes, inpatient units to energy centers, emergency rapid deployments to multi- building master plan fulfillments, the choice of which set of modular and prefabricated solutions to adapt and implement will depend greatly on the specific needs and goals of the project at hand. PATIENT ROOMS In the early programming and project definition stages, we collaborate with you to identify potential opportunities to deploy various modular and prefabrication solutions, the relative benefits of each option and the metrics that will be used to evaluate the actual benefit of each set of solutions. The up-front definition of the project requirements RAPID and specifications is critical in making sure all project DEPLOYMENTS partners are aligned. This is especially important once a project is bid to contractors so that project demands and expectations are clear early on. While this is best practice for any project, it becomes especially relevant with modular and prefabrication projects. WASHROOM PODS COMMON PREFABRICATED ELEMENTS: COMMON STANDARDIZATION OPPORTUNITIES: • Headwalls • Room Layouts • Multi-trade Racks • Department Layouts • Prefabricated Vertical Risers • Door Hardware • Washroom Pods • MEP Fixtures • Containerized Energy Centers • Above Ceiling Service Zones • Coil Kits • Lighting Layouts • Plumbing Fixture Assemblies • Infection Prevention + Control Strategies ENERGY • Standardized Room + Room Elements CENTERS VALUE PROPOSITION DESIGNING FOR CONSTRUCTABILITY SOLUTION SETS CONTRACTOR VALUE OPTIMIZED OPERATIONS LIFE CYCLE SOLUTIONS Offsite advantages SCHEDULE COMPRESSION The strategic efforts made in the planning and of quality assurance and quality control can
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