BULLETIN Winter 2008 • VOLUME 63 • NUMBER 1
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BULLETIN winter 2008 • VOLUMe 63 • nUMBer 1 Donald E. Tanner Executive Director Richard L. Allison Assistant Executive Director – Administrative On the Cover: Model Rachel Dehn inside the Steam Plant George Bynog Grill. Read more on Page 10. Assistant Executive Director – Technical Paul D. Brennan, APR Cover photograph by Alex Renner, Pegasus Media Group. Director of Public Affairs 10 David Culwell Publications Editor Brandon Sofsky Manager of Publications Cover Story BOARD OF TRUSTEES 10 Boiler Chic: Part 1 David A. Douin Chairman Robert J. Aben Jr. First Vice Chairman Mark Mooney Second Vice Chairman Features Donald E. Tanner Secretary-Treasurer 6 Nonmetallic Pressure Vessels — By Francis Brown Joel T. Amato Member at Large Donald J. Jenkins 16 State-of-the-Art Digester Simplifies Animal Disposal Member at Large Daniel C. Price 18 Vancouver: Experience the Diversity Member at Large 36 National Board Breaks Ground for Inspection Training ADVISORY COMMITTEE Center Charles G. Schaber Representing authorized inspection agencies (insurance companies) Greg McRae Representing pressure vessel manufacturers Brian R. Morelock, P.E. Representing boiler and pressure vessel users Departments Edward J. Hoveke Representing National Board certificate holders 2 Executive Director’s Message: Safety Delayed is Safety Denied George W. Galanes Representing the welding industry 4 Inspector’s Insight: Inspector Duties: Some Assembly Required Charles E. Perry — By John Hoh Representing boiler manufacturers Lawrence J. McManamon Jr. Representing organized labor 8 Perspective: Suddenly is Suddenly Not What it Seems 30 Profile in Safety: Howard Pfaff, Chief Boiler Inspector, State of South Dakota The National Board of Boiler and Pressure Vessel Inspectors was organized for the purpose of promoting greater safety by securing concerted action and maintain- ing uniformity in the construction, installation, inspection, and repair of boilers and 32 People: New Advisory Board Members: Morelock, Hoveke, other pressure vessels and their appurtenances, thereby assuring acceptance and and McManamon; New National Board Members: Sturm, Vescio, and Cantrell; interchangeability among jurisdictional authorities empowered to assure adherence In Memoriam: Frank Forti, Richard McGuire, Ernest Steen, and Vernon Harding to code construction and repair of boilers and pressure vessels. National Board Employee Walks To Help Find A Cure: Donna Radcliff The National Board BULLETIN is published three times a year by The National Board of Boiler and Pressure Vessel Inspectors, 1055 Crupper Avenue, Columbus, Ohio 43229- 1183, 614.888.8320, nationalboard.org. Postage paid at Columbus, Ohio. 37 Do You Know . .? John Hoh, Senior Staff Engineer Points of view, ideas, products, or services featured in the National Board BULLETIN do not necessarily constitute endorsement by the National Board, which disclaims 38 Training Matters: The Future of Training responsibility for authenticity or accuracy of information contained herein. Address all correspondence to the Public Affairs Department, The National Board of Boiler and 39 Training Calendar Pressure Vessel Inspectors, at the above address. © 2008 by The National Board of Boiler and Pressure Vessel Inspectors. All rights reserved. Printed in the USA. ISSN 0894-9611. CPN 4004-5415. 40 The Way We Were: "Loss of Life Would Have Been Appalling" Laconia, New Hampshire EXECUTIVE DIRECTOR’S MESSAGE EXECUTIVE DIRECTOR’S Safety Delayed is Safety Denied BY DONALD E. tanner, EXECUTIVE DIRECTOR t was British Statesman and Prime Minister (1868-1894) endeavors, including dramatic acting, Broadway theatre, William Gladstone who observed: “Justice delayed is TV directing, music, and writing (see page 23 ). One thing justice denied.” is for certain: he will bring to the General Meeting a range I of observations both humorous and serious that are sure to Reflecting upon that wise and wonderful quotation, one provide an energetic kickoff to our program. can easily look beyond the legal premise and reconfig- ure the same phrase to fit any of a number of important If the presence of Mr. Belushi is not enough to prompt your circumstances – by simply exchanging two words. And so attendance at this year’s General Meeting, there’s more . we did. much more. Hence: Safety Delayed is Safety Denied. On Monday afternoon, we will again present an outstand- ing slate of technical speakers who will cover an array of We liked the sound of that slogan. As a matter of fact, we subject matter especially developed for General Meeting liked it so much we decided to adopt it as the theme for participants. Headlining this year’s group of experts will be the April 21 - 25 General Meeting in Vancouver, British Raymond Saunders, inventor and internationally renowned Columbia. horologist (maker of timepieces). Those of you who saw last summer’s BULLETIN article on Mr. Saunders will ap- But there is more to creating a theme than mere adaptation preciate his unique achievement as designer and builder of of a great statesman’s words. Past themes have concentrat- steam clocks, the first of which is prominently displayed in ed on certain truths. This year is no different. With so much Vancouver’s Gastown Square (it’s worth the visit!). recent uncertainty in our industry, we decided to focus on decisions by some to relegate pressure equipment safety’s As for our guests, Monday afternoon will feature a won- priority status. It is an important message that needs to be derful motor coach tour of our beautiful host city, which is communicated by an effective communicator. the official site of the 2010 Winter Olympics. For those of you who have never been to Vancouver – and even those While there are many such professionals to deliver our who have – here’s your chance to observe what makes this Safety Delayed is Safety Denied message, we elected this captivating city one of the world’s premiere tourist destina- year to bring to our Opening Session the talents of some- tions. Stanley Park, Chinatown, the Brockton Point Light- one who understands the communication process from a house, and Gastown are only a very few of the locations variety of different approaches. That person is the popular, visited. On Tuesday, guests will be treated to one of the multi-talented entertainer Jim Belushi. most unique tours ever assembled during a General Meet- ing. Each will receive the rare opportunity to visit the MGM If that got your attention, we accomplished our first goal. sound stages of Stargate Atlantis, the popular sci-fi televi- While oftentimes perceived as a comedian, the versatile Mr. sion series produced in Vancouver. If that isn’t enough for Belushi has distinguished himself in a variety of creative one day, guests will also get an up-close and personal tour 2 nAtiOnAL BOArD BULLetin/winter 2008 EXECUTIVE DIRECTOR’S MESSAGE EXECUTIVE DIRECTOR’S Safety Delayed is Safety Denied of Vancouver’s Chinatown. This walking tour will allow This year’s General Meeting is designed to maximize enjoy- guests to visit a variety of different shops. Highlight of the ment of the great outdoors and Vancouver’s distinct geo- day will be a specially prepared dim sum luncheon. graphic location. Consequently, we suggest all General Meet- ing attendees dress for the elements. That means bringing From six to seven o’clock Monday evening, all General warm clothing for the Whistler trip and a jacket or coat for Meeting participants will be taken a short distance via around town. April can be unpredictable with temperatures motor coach to one of Vancouver’s most scenic venues: generally ranging in the 50s and weather that can be some- Bridges landmark waterfront restaurant. As always, the times damp. traditional National Board Monday night reception will be one of many high points not to be missed. As some of you are aware, attendance at the past several meetings has resulted in our room block being overbooked. This year’s Wednesday outing will provide everyone a Therefore, we must advise everyone attending this year to chance to visit a place most have never experienced: the secure their General Meeting registration before making hotel renowned ski village of Whistler. Our trip by motor coach reservations. If necessary, the National Board may cancel the to this celebrated ski resort community (and site of many reservations of anyone in its room block not pre-registered. 2010 Winter Olympic outdoor events) will feature some of the most spectacular scenery in North America. Upon In conclusion, permit me to thank all of you planning to at- arrival, guests will be given an opportunity to explore one tend the 77th General Meeting. of the world’s most popular tourist destinations featuring an intriguing mix of quaint shops and bistros. At around Additionally, I thank posthumously the honorable William noontime, we’ll enjoy a delicious lunch buffet specially Gladstone. While his quote may have been intended for the prepared for General Meeting participants. justice system, I don’t think he would mind us modifying his words – particularly if those words help save lives. But the day is not over. Be sure to be on hand for the Wednesday Evening Banquet. In addition to our popular See you in Vancouver! conference-in-review, banquet guests will be entertained by prolific recording artist Juice Newton. One of the music industry’s most endearing performers, Ms. Newton has had 15 top ten pop and country hits, ten million records sold worldwide, a Grammy for “Best Pop Female Vocal- ist,” four Grammy nominations, and the distinction of being a two-time “Billboard Album Artist of the Year” (see page 41). 3 nAtiOnAL BOArD BULLetin/winter 2008 INSPECTOR Inspector Duties: ' S INSIG Some Assembly Required H BY JOHN HOH, SENIOR staFF ENGINEER T lthough the National Board strives to delineate tions were performed. The key word in the Section VIII the differences between inservice inspectors and requirement is “applicable.” How does the AI know the Authorized Inspectors, they do have one major design calculations are applicable without performing Athing in common: both have a National Board commission.