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COAL INDIA LIMITED Mining Customer Profile

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COAL INDIA LIMITED Mining Customer Profile COAL INDIA LIMITED Mining Customer Profile COMPANY BACKGROUND Coal India Limited (CIL) is the largest coal producer in the world. Principal operations are located in Eastern and South Central India. CIL is a state-owned entity under the Ministry of Coal, Government of India. In the fiscal year 15-16 CIL posted total revenue INR 1,081.5 bn, (USD 16 billion). Pre-tax profit: INR 215.8 bn (USD 3.2 billion). Production in fiscal 2016 was 538.75 million tonnes. CIL employs a total of 313,089 employees across all operations. Website: www.coalindia.in MAJOR OPERATING DIVISIONS Operating in eighty two mining areas, CIL is an apex body with seven wholly owned coal producing subsidiaries and one consultancy company listed below. Collectively CIL has 430 coal mines comprising 175 open cast, 227 underground and 28 mixed mines. Production from open cast mines during 2014-15 was 92.91% of total 494.24 Mt production. Underground mines contributed to 7.09% of production. CIL further operates 15 coal washeries - twelve coking coal and three non-coking coal. Total capacity of the washeries is 23.30 MTY and 13.50 MTY respectively. 1. Eastern Coalfields Limited (ECL), Sanctoria, West Bengal 2. Bharat Coking Coal Limited (BCCL), Dhanbad, Jharkhand 3. Central Coalfields Limited (CCL), Ranchi, Jharkhand 4. South Eastern Coalfields Limited (SECL), Bilaspur, Chattisgarh 5. Western Coalfields Limited (WCL), Nagpur, Maharashtra 6. Northern Coalfields Limited (NCL), Singrauli, Madhya Pradesh 7. Mahanadi Coalfields Limted (MCL), Sambalpur, Orissa The eighth wholly owned subsidiary Central Mine Planning & Design Institute Limited (CMPDIL) provides exploration, planning and technical support to the seven production subsidiaries. CMPDIL also provides consulting services to third- party market clients in the field of exploration, miniwng, allied engineering and testing, management-systems, training, etc. CIL also manages 200 other establishments including workshops, hospitals, training institutes, mine-rescue setups. North Eastern Coalfields (NEC) a small coal producing unit operating in Margherita, Assam is under direct operational control of CIL. ACTIVE PROJECTS South Eastern Central Bharat Mahanadi Northern Western Eastern Coalfields Coalfields Coking Coal Coalfields Coalfields Coalfields Coalfields Head Office Sanctoria, Ranchi, Dhanbad, Sambalpur, Bilaspur, Singrauli, M.P. Nagpur, West Bengal Jharkhand Jharkhand Odisha Chhattisgarh Maharashtra ongoing, and ongoing, and ongoing, and ongoing, and ongoing, and ongoing, and ongoing, and new projects new projects new projects new projects new projects new projects new projects Current Production 40.209 mtpa 61.324 mtpa 35.514 mtpa 137.90 mtpa 137.93 mtpa 80.224 mtpa 44.815 mtpa Open pit and Open pit and Open pit and Open pit coal Open pit and Open pit coal Open pit and underground underground underground mining and underground mining and underground coal mining coal mining coal mining washing coal mining washing coal mining and washing and washing and washing and washing and washing Fully Fully automated automated longwall longwall Coal India Limited 2 PROCUREMENT PRIORITIES Key drivers across all mines In the context of maintaining CIL’s overarching objectives of maximising production while maintaining its position as a low cost producer, key operational drivers focus on safety; improvement of underground operations; coal quality and environmental compliance. Operational Imperatives Open Pit Mines Productivity To improve productivity by better utilisation of existing assets through incorporation of Mine Management Systems ( MMS ), Computerised Maintenance Management Software/ Comprehensive Maintenance Management System ( CMMS ), attachments to enhance machine production, tools and fixtures to enable faster maintenance Safety Slope stability alarm systems, proximity detection systems Quality On belt coal quality scanners, washery components, in motion weighing systems Environmental compliance Dewatering pumps, slurry beneficiation, dry coal washing, rehabilitation Land acquisition & Population pressures make land acquisition difficult, and, where achieved, the rehabilitation existing population have to be resettled in a built township Underground Mines Productivity Underground diesel vehicles for personnel and maintenance equipment transportation, continuous miner operation contracts, longwall miner operation contracts (few opportunities as there are geological challenges in many areas). Safety Gas chromatograph methane detection systems, tube bundle methane detection systems, underground mine communication systems, only in Jharia- there is an extensive underground fire below a populated area burning for some decades- technology to douse the fire and extract the remaining underground coking coal seams. Quality Washery components Environmental compliance Water seepage issues, stoping procedures, rehabilitation In an effort to increase production and productivity CIL has recently taken a decision to ramp up mechanisation of its underground mines through the adoption of continuous mining process, and the installation of longwall in select sites and man riding systems. This is creating opportunities for global suppliers of technology and equipment solutions. Coal production from CIL’s underground mines has fallen to 36-million tonnes a year from levels of around 70-million tonnes a year over the past 40 years. As reserves for open cast mining deplete, future coal production demands of one-billion tonnes a year can only be met through bulk production underground technologies. At present most of the underground mines operate at depths of 350 m and the adoption of newer technology would enable mining to extend to 600 m. Recent mine upgrades / automation Across the Group of Mines - Computerized Maintenance Management System (CMMS), Mining Maintenance Services (MMS), washeries – extended capacity, contract mining, underground diesel vehicles, safety training, scanning and weighing systems. Coal India Limited 3 PROCUREMENT RESEARCH AND OPPORTUNITIES TRAINING LINKS Australian METS suppliers have an opportunity to TO AUSTRALIA meet CIL’s operational challenges in areas of higher • CIL’s consulting company Central Mine Planning & technology where CIL are looking offshore for operational Design Institute Limited is involved in an ongoing solutions. Areas of interest to CIL include: geomining CSG project with CSIRO. consultancy; mining IT; productivity enhancing systems, equipment & attachments; niche mining equipment; • In November 2014, Australia and India issued a joint safety equipment and systems training; mineral quality statement which envisaged partnerships between & quantity measurement systems; mineral processing Australian Institutions and the Indian School of components; mineral processing system designs and Mines (ISM) in Dhanbad. Subsequently, efforts from underground contract mining both sides have resulted in the inauguration of the Centre of Excellence in Mining Technology by CIL is currently adding significant capacity to its coal the Australian High Commissioner to India on 17 washeries. Specific consultancy and/or supply of some February, 2017. The Centre is located within the key components such as Spirals and Dense Media Indian Institute of Technology, Indian School of Mine Cyclones provide potential opportunity for Australian (IIT, ISM). METS suppliers. • The joint initiative has identified ten joint R&D Establishing a local presence through partnering with projects from which Coal India Limited, has selected established Indian companies or engaging dedicated five to fund with more expected to be funded in the representation directly has been highly regarded in future. Furthermore, ISM are evaluating quotations the procurement decision process. A local presence for Australian supplies of a virtual reality mine at delivers the ability for regular engagement and ongoing the Centre of Excellence, as well as a spontaneous follow-up at a minimum. Where service and or training combustion laboratory and a Computer Assisted are critical aspects of the supply, local presence Mine Gas Analysis System for IIT, ISM. would be considered essential. Service, repair and maintenance capability is mandatory for non-standard and sophisticated plant and equipment. NB: for most underground equipment CIL require DGMS regulatory clearance which can be a lengthy and complex process. www.dgms.gov.in CURRENT AUSTRALIAN SUPPLIER ENGAGEMENT Australian METS suppliers have successfully engaged CIL to provide products and services in areas related to safety, training, weighment solutions, waste management and contract mining. Coal India Limited 4 AUSTRADE Austrade Contact Renee Barton, Team Leader The Australian Trade and Investment Commission – Mining Equipment, Technology and Services Austrade – contributes to Australia’s economic prosperity by helping Australian businesses, education institutions, t +61 8 8202 7853 e renee.barton@ tourism operators, governments and citizens as they: austrade.gov.au • develop international markets • win productive foreign direct investment • promote international education • strengthen Australia’s tourism industry • seek consular and passport services. Austrade provides information and advice that can help Australian companies reduce the time, cost and risk of exporting. We also provide a range of services to Australian exporters looking to expand their business in growth and emerging markets, including: • information and advice on doing business in international markets • help with overseas market selection • identification of relevant overseas contacts • assistance with market entry and expansion • identification and follow-up of specific international business opportunities. We also administer the Export Market Development Grants scheme – the Australian Government’s financial assistance program for aspiring and current exporters. w austrade.gov.au e [email protected] t 13 28 78 (within Australia) Coal India Limited 5.
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