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Powerlab Zürich Leistungselektronik Entwickeln, Prüfen, Verifizieren Und Instand Halten

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Powerlab Zürich Leistungselektronik Entwickeln, Prüfen, Verifizieren Und Instand Halten Powerlab Zürich Leistungselektronik entwickeln, prüfen, verifizieren und instand halten Seit der Eröffnung im Jahr 2009 und weitere Prüfstände, z. B. für gehört das Bombardier Transporta- Luft- und Wasserkühlsysteme. tion Powerlab Zürich zu einem der 2 modernsten und innovativsten Labors Zürich gehört zu den innovations- 1900 m für Leistungselektronik und Hochleis- freundlichsten und attraktivsten Labor-Gesamtfläche für tungsantriebe. Auf einer Fläche von Standorten weltweit. Das Powerlab Leistungselektronik mit Maschinen- 1900 m2 bietet das Labor Testmög- Zürich liegt an einem idealen Stand- und Mehrzweckhallen. lichkeiten z. B. für Komplettsysteme ort mit Nähe zu führenden Universitä- mit Stromrichter, Motoren und ten (ETH Zürich, Fachhochschulen) Energiespeichern. Das Powerlab und Technologie-Parks für junge Zürich besteht aus einer Testhalle mit Start-up-Unternehmen, was die direk- sieben vorschriftsmässig gesicherten te Zusammenarbeit in Forschung und Prüfständen, einer separaten Maschi- Entwicklung erleichtert. Der Standort nenhalle für Transformatoren, Moto- ist mit öffentlichen und individuellen ren und Lastmaschinen, und bietet Verkehrsmitteln einfach zu erreichen. 7 zusätzliche Fläche für Prototypenbau gesicherte Prüfstände. Infrastruktur und Dienstleistungen Grosses Fachwissen und ein breites Anwendungsspektrum Die Kompetenz in Hochspannungsprüfungen reicht zurück zu den Vorgänger-Unternehmen MFO, BBC, ABB und Adtranz. Einst ausgerichtet auf Antriebssysteme für Schienenfahrzeuge, bietet heute das Powerlab Zürich externen Unternehmen, Lehre und Forschung an, ihre leistungselektronischen Innovationen mit professioneller Unterstützung von hoch qualifizierten Mitarbeitenden prüfen zu können. Powerlab Zürich Energieversorgung 15 kV / 16.7 Hz (SBB Netz) und 25 kV / 50 Hz, 8 MVA 0 … 4.2 kV DC 3 x 400 V / 50 Hz bis 2000 kVA Wir bieten Prüfmöglichkeiten für Systeme mit leistungsfähigen Batterien, Diesel-Aggregaten und alternativen Energiequellen Weitere Spannungen können auf Anfrage bereitgestellt werden DC/DC-Umrichter mit Silizium-Karbid-Technologie Powerlab Zürich Anwendungsspektrum Expertise und Betreuung Neue Formen der Elektromobilität Unsere hoch qualifizierten Mitarbeiter verfügen Erneuerbare Energien: Erzeugungs-, Speicher-, Übertragungs- über einen Hochschulabschluss sowie langjährige und Versorgungskonzepte Praxiserfahrung. Gleichzeitig werden junge Fachkräfte Leistungsfähige elektrische Maschinen in den Bereichen Maschinenbau, Elektrotechnik und Zukunftsgerichtete innovative Forschungsprojekte Automation ausgebildet. Primärursachenforschung bei fehlerhaften Produkten Als Dienstleister bieten wir professionelle Beratung in Prototypenbau der Vorbereitung und Durchführung von Tests, helfen bei Produkt-Zertifizierungen und unterstützen bei der Analyse Optimierung der Integration von Leistungs-Halbleitern in leistungselektronische Systeme und Aufbereitung der Prüfergebnisse. Gemeinsam können die nächsten Schritte in Richtung Serien-Fertigungsreife Unterstützung beim Generationenwechsel der Leistungs- Halbleiter in Ihren Produkten (z. B. Wechsel von IGBT zu abgestimmt werden. Silizium-Karbid – SiC) Im Powerlab Zürich stehen moderne Büro-Arbeitsplätze mit Internetzugang zur Verfügung. Neunbrunnenstrasse 320 m Richtung Zürich Seebach 20 m Grubengleis Fahrdrahttrenner Tramont Powerlab Sieben gesicherte Prüfstände 2 Systemtest-Prüfstände 2 Mehrzweck-Prüfstände Birchstrasse Mit einer Systemleistung von 5 MVA Die Prüfstände dienen zur umfassenTORO 1 - Die universell einsetzbaren Prüf- pro Systemprüfstand bzw. 8 MVA Zufahrt von Eduard-Imhof-Str. den Prüfung von Stromrichtern in stände eigenen sich u. a. für folgende Gesamtanschluss-Leistung unterstüt- realitätsnahen Systemumgebungen Testverfahren:Brown-Boveri-Str. zen wir ein breites Spektrum an mit Transformatoren, Antrieben und Prüfverfahren. alternativen Energiequellen: Verifikation der Schalteigenschaften der Leistungs-Halbleiter Gleise mit Oberleitung Prototypen-MontageGleise ohne Oberleitung Typentest (IEC 61287-1) Elektrische und thermische Belastungstests Eingezäuntes Gleisareal (mit Tor) Wir bieten Unterstützung in der Kombinierte Prüfverfahren (IEC 61377-1) Klimakammer (-50 ... +150 °C) Prototypen-Montage und effizienten Langzeit-Zuverlässigkeitstests Vorbereitung für die Serienfertigung. Sicherheitsbereich Büro-Infrastruktur Prüfstand Thermischer und Klima- Werkstatt / Instandhaltungs- (2 Ebenen) Prüfstand Prototypen-Montage Zentrum Halbleiter-Module Prüfstand 2 Testhalle – Durchgang Standort Test- Arbeitszonen – kontrollierter Zutritt für alternative gleise Energiequellen Prüfstand Sicherheitsbereich Prüfstände für Routine- Tests Mehrzweck- Halbleiter-Module Mehrzweck- Systemtest-Prüfstand 1 Systemtest-Prüfstand 2 Prüfstand 1 Prüfstand 1 Prüfstand 2 Kühl- Sicherheitsbereich Hochspannung und Maschinen wasser- Mehrzweckhalle Anlage Maschinenhalle (Transformatoren, Motoren) Powerlab Zürich Gebäudeplan Prüfung eines Permanentmagnet- Antriebs 2 Prüfstände für Halbleiter-Module 1 Prüfstand für Routine-Tests Thermischer Prüfstand Prüfung von Leistungs-Halbleitern in Routine-Tests von fertig gestellten Messen und Verifizieren der Wirk- Phasen-Modulen integriert: bzw. reparierten Stromrichtern und samkeit der Kühlsysteme: Modulen: Halbleiter-Charakterisierung Klimatests bis +100 °C Optimierung der Ansteuerung und Ausnutzung Funktionstests Luftströmung, Kühlmittelflüsse und Druckdifferenzen Lastwechsel-Tests IGBT-Schaltprüfungen Leichte Belastungstests Thermische Widerstände Entwicklung von Luft- und Wasser-Kühlkörper Safety first Das Powerlab Zürich wurde nach den Vorga - ben der Eidgenössischen Starkstromverordnung sowie den internationalen Standards EN 50110 und EN 50191 aufgebaut. Alle sieben getrennten Prüfstände verfügen über eigene Zutrittskontrollen. So wird sichergestellt, dass sich nur berechtigte und unterwiesene Personen in den Prüfständen aufhalten und geistiges Eigentum vor fremden Blicken geschützt ist. Die Prüfstände bestehen aus abgetrennten Hochspannungs-Sicherheitsbereichen mit den Prüflingen sowie Arbeitsbereichen ausser halb der Gefahrenzone, wo Testingenieure die Prüfungen sicher steuern und überwachen können. Maschinenbereich Instandhaltungs-Zentrum Die für die Prüfungen notwendigen Unser Instandhaltungs-Zentrum für Im Powerlab Zürich werden regelmässig Sicherheits- rundgänge durch interne und externe Spezialisten Transformatoren und Antriebe (zu- Leistungselektronik-Komponenten ist der Arbeitssicherheit durchgeführt, um die sammen mit Lastmaschinen) befinden in den Räumlichkeiten des Powerlab Einhaltung aller geltenden Vorschriften und Standards zu gewährleisten. sich in einer separaten, schallisolier- Zürich integriert. Mit unseren langjäh- ten Maschinenhalle. Mit Video- rigen Kompetenzen bieten wir kameras werden diese Maschinen folgende Dienstleistungen an: während der Prüfungen überwacht. Fehleranalysen Advanced Real-Time-Simulator Wartungen Wir bieten Echtzeit-Simulationen mit Revisionen Hilfe von modernen Hardware-in-the- Spezial-Reinigungen loop-Systemen an. Die entwickelte Ferndiagnosen Leittechnik wird in einer realitätsna- Express-Reparaturen hen Simulationsumgebung eingebet- tet, um Funktionalität und Integration Modernisierungen mit der Hardware zu verifizieren. Produktverifikationen Gebäude-Infrastruktur Wasser-Kühlanlage (Maschinenhalle) Gesamtfläche 1900 m2 Wärmeableitung 450 kW (bei 30 °C Aussentemperatur) • davon Testhalle 880 m2 Wasserspeicher 10,8 m3 • davon Maschinenhalle 320 m2 Kühlmittel • davon Mehrzweckhalle 700 m2 • für Leistungselektronik Wasser mit Frostschutz Gesicherte Prüfstände 7 • für Transformatoren Transformatoren-Öl Weitere Prüfstände 1 (thermischer Prüfstand) Industriekräne 5 t in der Testhalle 10 t in der Maschinenhalle Nachhaltigkeit und Energie-Effizienz Aussenbereich und Testgleise Bombardier Transportation legt einen hohen Stellenwert Zum Powerlab Zürich gehören elektrifizierte Testgleise auf die effiziente Nutzung der Ressourcen. mit unterschiedlichen Spurbreiten mit einer Gesamtlänge von ca. 400 m. Alle wichtigen europäischen Bahnstrom- Nachhaltigkeit und Energie-Effizienz Neunbrunnenstrasseversorgungen werden unterstützt. Ebenfalls stehen ein 320 m Grubenabschnitt für Inspektions- und Reparaturarbeiten Wiederverwendung der erzeugten elektrischen Energie aus den Lastmaschinen sowie eine eigene Rangier-Lokomotive zur Verfügung.Richtung Zürich Seebach 20 m Nachhaltig ausgelegte Wasser-Kühlanlage Fahrdrahttrenner Grubengleis Die Testgleise eignen sich für statische und dynamische Sehr geringe Schall-EmissionenTramont Inbetriebsetzung unter Hochspannung. Mit der Schienen- Anschluss an das Fernwärme-Netz Powerlab zufahrt ab SBB Bahnhof Zürich Seebach können schwere Lasten und Prüflinge zum Powerlab Zürich transportiert werden. Birchstrasse TORO 1 Aussenbereich und Testgleise Zufahrt von Eduard-Imhof-Str. Länge Brown-Boveri-Str. 400 m, elektrifiziert 0 – 4,2 kV DC, 15 & 25 kV AC Spurbreiten 1000, 1435, 1676 mm Grubenabschnitt 20 m Gleise mit Oberleitung Zugang Bahnhof Zürich Seebach Gleise ohne Oberleitung Eingezäuntes Gleisareal (mit Tor) Neunbrunnenstrasse 320 m Richtung Zürich Seebach 20 m Sicherheitsbereich Grubengleis Fahrdrahttrenner Büro-InfrastrukturTramont Prüfstand Thermischer und Klima- Werkstatt / Instandhaltungs- (2 Ebenen) Powerlab Prüfstand Prototypen-Montage Zentrum Halbleiter-Module Prüfstand 2 Birchstrasse Testhalle – Durchgang TORO 1 Zufahrt von Eduard-Imhof-Str. Standort Test- Arbeitszonen – kontrollierter Zutritt Brown-Boveri-Str. für alternative gleise Energiequellen Prüfstand Sicherheitsbereich
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