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Tornado Blowing Machine CBS PRODUCTS Ltd Fibre Optic Cable Blowing CBS Products’ equipment has been used to install fibre optic cables since 1986. The latest fibre optic cable blowing system has proved to be the safest and fastest method of installing fibre optic cables. Our patented concept employs compressed air to propel the fibre optic cable through the duct, providing a uniform distribution of pulling force along the cable length. In addition the cable is controlled by a hydraulically powered belt system, providing both smooth control and monitoring. Combined, they provide a safe and optimised method of fibre optic cable installation, delivering more installed cable per day with a reduced workforce. Designed to be extremely easy to operate without tools, yet simple to adjust to meet site conditions, our simplified fibre optic cable blowing kit ordering procedure ensures all necessary parts are provided for start up. Single length cable blowing Cable Drum Cable Blowing Machine Hydraulic Power Pack Air Compressor 1000m - 3000m (3300-9900ft) Mid-point cable blowing with fleeter Cable Fleeter (used for second length blowing) 1000m - 3000m (3300-9900ft) 1000m - 3000m (3300-9900ft) Series cable blowing 1000m - 2000m (3300-6600ft) 1000m - 2000m (3300-6600ft) Cable Blowing Machine, Hydraulic Power Pack, and Air Compressor required at each position. Tornado Plus St orage Case Compr ising • Oper at ing Manual Cable Blowing Machine • I nst r uct ional Video Duct r ange 25-63mm, cable r ange 6-32mm Cable Feeder General Description • Manuf act ur ed in cast aluminium The cable blowing machine, compr ising an air box and cable • Hydr aulically power ed pusher , has been designed t o pr ovide an ef f ect ive and saf e • Unit lif t s and split s t o allow inser t ion of cable bet ween met hod of f ibr e opt ic cable inst allat ion. The syst em inst alls dr ive belt s f ibre opt ic cable of 6mm (0.25”) t o 32mm (1.25”) over all • Dr ive belt s ar e pr of iled polyur et hane, moulded diamet er , at speeds up t o 90m/ min (300f t / min), int o pr e- • Belt t ension can be set by means of adj ust able chain dr ive inst alled duct s. The syst em oper at es on t he viscous dr ag t ensioner s f it t ed t o t he side of t he unit pr inciple employing compr essed air t o inst all t he cable, • Syst em r elief valve f it t ed as st andar d contr olled and assist ed by t he belt dr ive syst em. Tool Box The cable is pr opelled by compr essed air , f ed int o t he duct via a • 3mm Allen Key vent ur i pr inciple, while t he hydr aulically power ed belt drive • 4mm Allen Key syst em cont r ols t he f ibr e opt ic cable. The elect r onic monit or ing • 5mm Allen Key syst em pr ovides r ead out of speed and dist ance, gives pr ot ect ion • 6mm Allen Key against duct obst r uct ions and includes an emer gency st op • 3mm dia. Cor d x 2.5 met r es long f acility. • Silicone Grease • Super Glue The syst em is mount ed on an ant i -cor r osion t r eat ed, st ur dy, • Metaf lux 70-88 Chain Spr ay height adj ust able, wheeled, t ubular st eel t r olley. This allows t he • Plier s 150mm unit t o be wheeled ar ound on sit e. The C-1200 hydraulic pet rol • Scr ewdr iver 150mm (slot ) dr iven power pack pr ovides power . The unit is CE appr oved. • Knif e • 13-17mm A/ F Spanner Features Fully labelled control panel containing: • Power on/ of f but t on • Emer gency st op but t on • Reset but t on • Combined lengt h count er r ecor ding in met r es (f eet ) and cable speed r ead out in met r es/ min (f eet / min) • Hydr aulic pr essur e r ead out dial • Air pr essur e r ead out dial • Hydr aulic on/ of f cont r ol valve • Adj ust able speed cont r ol f or dr ive belt s • Air supply cont r ol on/ of f wit h aut omat ic exhaust f unct ion Chassis • Fr ont mount ed wheels f or ease of manoeuvr abilit y • Light weight ant i -cor r osion t r eat ed t ubular st eel f r ame • Adj ust able f r ame allowing unit t o be t ilt ed up t o 30°, r educing bending of duct and cable • Adj ust able r ear legs f or uneven t er r ain Air Box • Manuf act ur ed in aluminium NB: Please Specif y Cable And Duct Diamet ers • Range t aking of cables f r om 6mm – 32mm (0.25”-1.25”) by When Ordering means of int er changeable collet s wit h double cable sealing ar r angement • Duct sealing at mout h of air box • Duct gr ipping f acilit y designed t o obviat e duct cr ushing and dist or t ion • All seals, except cable seals, have a common diamet er cor d • Upper sect ion of air box is r et ained • Air box aligned is adj ust able f or var ying cable diamet er s • No t ools ar e r equir ed t o split air box f or inser t ion of cable and duct • On/ of f air cont r ol valve wit h aut omat ic air exhaust f r om duct when in “of f ” posit ion TORNADO Conf igurat ion f or Cable Blowing I n or der t o cust omise your new “Tor nado” t o your applicat ion, we ask t hat you pick, one each f r om t he list below, t he Duct Clamp Collet (A), t he Duct Seal Collet (B), t he Cable Collet Assy (C) and t he I n Feed Cable Collet (D), t he Cable Seals (E) and t he Cable Seal Plug F). When or der ing, please have Tube and Cable dimensions available. A) Duct Clamp Collet B) Duct Seal Collet Duct O.D Part No Duct O.D Part No 25mm C-1258-0200-25 25mm C-1257-0202-25 32mm C-1258-0200-32 32mm C-1257-0202-32 38mm C-1258-0200-38 38mm C-1257-0202-38 40mm C-1258-0200-40 40mm C-1257-0202-40 50mm C-1258-0200-50 50mm C-1257-0202-50 C) Cable Collet Assembly & D) I n-Feed Cable Collet Cable Diameter Part No f or Cable Collet Assy Part No for I n-Feed Cable Collet (C) (D) 6-9mm C-1256-0103-06-09 C-1256-0104-06-09 9-12mm C-1256-0103-09-12 C-1256-0104-09-12 12-16mm C-1256-0103-12-16 C-1256-0103-12-16 16-20mm C-1256-0103 -16-20 C-1256-0103-16-20 20-24mm C-1256-0103 -20-24 C-1256-0103-20-24 24 -28mm C-1256-0103-24-28 C-1256-0103-24-28 28 -32mm C-1256-0103-28-32 C-1256-0103-28-32 TORNADO Conf igurat ion f or Cable Blowing – Con’t / d E) Cable Seals (Supplied in Packs of 10 Seals) Cable Diameter Part No 6-7.5mm C-1255-0208-06-07.5 7.5-9mm C-1255-0208-07.5-09 9-10.5mm C-1255-0208-09-10.5 10.5-12mm C-1255-0208-10.5-12 12-14mm C-1255-0208-12-14-F 14-16mm C-1255-0208-14-16-F 16-18mm C-1255-0208-16-18-F 18-20mm C-1255-0208-18-20-F 20-22mm C-1255-0208-20-22-F 22-24mm C-1255-0208-22-24-F 24-26mm C-1255-0208-24-26-F 26-28mm C-1255-0208-26-28-F 28-30mm C-1255-0208-28-30-F 30-32mm C-1255-0208-30-32-F F) Cable Seal Plugs Cable Diameter Part No 6-7.5mm C-1256-0206-07.5 7.5-9mm C-1256-0206-09 9-10.5mm C-1256-0206-10.5 10.5-12mm C-1256-0206-12 12-14mm C-1256-0206-14 14-16mm C-1256-0206-16 16-18mm C-1256-0206-18 18-20mm C-1256-0206-20 20-22mm C-1256-0206-22 22-24mm C-1256-0206-24 24-26mm C-1256-0206-26 26-28mm C-1256-0206-28 28-30mm C-1256-0206-30 30-32mm C-1256-0206-32 All imperial sizes are available on request Hydraulic Power Pack A light weight , t r olley mount ed, hydr aulic power pack, wit h pr e-set int er nal syst em pr ot ect ion r elief valve and quick r elease connect or s. The unit is power ed by an air- cooled, 6hp pet r ol dr iven engine, deliver ing 15 lit r es/ min at upt o 120 bar f rom t he hydraulic circuit . The circuit is pr ot ect ed wit h r et ur n line and suct ion f ilt er s. The unit is mount ed on a r obust , pneumat ic wheeled, t r olley and is supplied wit h 2 x 7m st or able hydr aulic hoses, complet e wit h quick r elease couplings.
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