Basic Survey for Joint Implementation, Etc. Basic Feasibility Study On
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Basic Survey for Joint Implementation, Etc. Basic Feasibility Study on Energy Conservation at Tadeusz Sendzimir Steelworks March, 2000 The New Energy and Industrial Technology Development Organization (NEDO) Entrusted Organization : Nissho Iwai Corporation NEDOBIS E99007 020004909-6 Basic Survey for Joint Implementation, Etc. in 1999 Fiscal Year Basic Feasibility Study on Energy Conservation at Huta Sendzimira Steelworks Entrusted Organization : Nissho Iwai Corporation Drawn up in March 2000 Total pages of 227 The Kyoto protocol was adopted at COP3 held in Kyoto in December 1997, in which a new international framework was established for the reduction of the greenhouse effect gases by means of joint implementation with the advanced countries and the clean Development mechanism (CDM) with the developing countries (herinafter referred to as 'Joint Implementation, Etc.') This basic feasibility study on energy conservation at Huta Sendzimira Steelworks was conducted for the purpose of promising projects finding closely linked with Joint Implementation, Etc. as a part of the basic survey for Joint Implementation, Etc. offered for public subscriptions by The New Energy and Industrial Technology Development Organization (NEDO). PREFACE This report is compiled by Nissho Iwai Corporation as a study result of the "Basic Survey for Joint Implementation, Etc, Basic Feasibility Study on Energy Conservation at Huta Sendzimir Steelworks in Poland", which is entrusted to Nissho Iwai by The New Energy and Industrial Technology Development Organization (NEDO) as a survey activity in 1999 fiscal year. Japan is actively proceeding the Joint Implementation, Etc. initiated in the Kyoto Protocol adopted by COP3 held in Kyoto in December 1997, which aims reduction of the green house effect gasses to prevent the global atmospheric warming. This survey has been conducted for the purpose of promising projects finding closely linked with Joint Implementation, Etc. from the viewpoints of applicability of installation of energy saving equipment to sintering process, steel making process and energy process at Huta Sendzimir Steelworks, a leading steelworks in Poland, where a large quantity of energy is being consumed. March, 2000 Nissho Iwai Corporation Contents Outline I . Fundamental matters of the project ................................................................................................... 1 1. Status of the partner country ....................................................................................................... 1 1.1 Political, economical and social situation ......................................................................... 6 1.2 Energy status ....................................................................................................................... 20 1.3 Needs of the joint implementation project ..................................................................... 24 2. Need of an introduction of energy saving technology to the objective industry ........................ 24 3. Significance, need and effect of the project, and its wider application to others under the same industry ............................................................................................... 26 II. Realization of the project schedule ................................................................................................. 28 1. Project plan ................................................................................................................................... 30 1.1 Outline of the project area ............................................................................................... 30 1.2 Contents of the project .................................................................................................... 32 1.3 Greenhouse effect gas targeted for the project ................................................................. 32 2. Outline of Huta Sendzimira Steelworks ................................................................................... 34 2.1 Concern of Huta Sendzimiara Steelworks ....................................................................... 34 2.2 Status of the related facilities at Huta Sendzimira Steelworks ........................................ 34 2.2.1 Outline of the steelworks ........................................................................................ 34 2.2.2 Sintering process .................................................................................................. 60 2.2.3 Steel making process ........................................................................................... 76 2.2.4 Energy process ......................................................................................................... 90 2.3 Execution capability of the project by Huta Sendzimira Steelworks ............................ 127 2.3.1 Technology capability ............................................................................................ 127 2.3.2 Management capability ........................................................................................... 127 2.3.3 Management base and policy .................................................................................. 127 2.3.4 Capability of financial arrangement ..................................................................... 128 2.3.5 Capability of personnel arrangement ..................................................................... 128 2.3.6 Execution organization ................... 128 2.4 Contents of the project and the specification of related facilities after modification at Huta Sendzimira Steelworks ........................................................... 129 2.4.1 Blast furnace TRT .................................................................................................. 129 2.4.2 Hot stove waste heat recovery ................................................................................ 133 2.4.3 Sinter cooler waste gas recovery ......................................................................... 136 2.4.4 Basic oxygen furnace waste gas recovery .......................... 139 2.5 The scope of finance, machines and facilities, services to be rendered by both parties for the project execution ......................................................... 163 2.6 Preconditions and problems at the project execution ....................................................... 163 - 1 - 2.7 Implementation schedule of the project .............. ............................................................ 164 3. Realization of financing schedule ................................................................................................ 165 3.1 Financing schedule at the project execution (required fund, and arrangement method, Etc.) ............................................................... 165 3.2 Forecast of the finance arrangement ................................................................................ 166 4. Related subjects for the joint implementation ......................................................................... 167 4.1 Establishment of conditions for the project execution and the adjustment of scope of work with the partner country to concrete the joint implementation project in consideration of the actual conditions at the project site ................................................................................................................. 167 4.2 Possibility of consent to the joint implementation project (the essential conditions of the partner country for the joint implementation project in consideration of the related governmental organizations and the partner enterprise) ....................................................................... 167 m. Effects of the project ......................................................................................................................... 168 1. Effects of energy saving ................................................................................................................ 169 1.1 Technical background to expect energy saving .............................................................. 169 1.1.1 Blast furnace TRT .................................................................................................. 169 1.1.2 Hot stove waste heat recovery .............................................................................. 169 1.1.3 Sinter cooler waste heat recovery ......................................................................... 171 1.1.4 Basic oxygen furnace waste gas recovery ............................................................. 172 1.2 Base line for the fundamental estimation of the energy saving effect (on the assumption of energy consumption in case of the project unrealized) ........................................................................................................................ 179 1.2.1 Blast furnace TRT .................................................................................................. 179 1.2.2 Hot stove waste heat recovery .............................................................................. 179 1.2.3 Sinter cooler waste heat recovery ......................................................................... 179 1.2.4 Basic oxygen furnace waste gas recovery ............................................................. 180 1.3 Expected amount, effective period and accumulated amount of the energy saving effect ...........................................................................................