Taking You Higher Solutions for Ropeway Installations Company

Company profile

Taking you higher Solutions for ropeway installations Company

Ropeways are our passion – and have been for more than 40 years now. We The power plan and erect structures for the world’s most renowned manufacturers of rope- to pull ways and ropeway operators. Further- more, we maintain and repair all types of uphill rope-propelled systems. If you have a difficult transport path to over- come, our powerful material ropeways are the solution.

Regardless of whether you need to erect the tower of a gondola ropeway – with millimeter precision from a helicopter – or maintain a small roller on a ski lift, there is no challenge high enough for us or task that we can’t take on with per- fection. Our proven success: Doppelmayr and Leitner, the two market Since our establishment as a small-sized leaders for ropeway engineering, have company in 1972, the demands placed on been relying on our professional exper- the manufacture and assembly of rope- tise for many years. way systems have grown with time – and we have grown and matured with them.

Based in St. Pankraz, a picturesque town in South Tyrol / Italy, we serve the entire Alpine region today and foster business relations in all significant corners of the world.

2 3 Employees

Alpintec’s success is based on many fac- Our assemblers, machinists and drafts- tors – but one, above all others, is our men give it their all in each and every Wired with motivated and well-trained staff. With working procedure – whether indoors or their dedication and iron will to conti- outdoors, with SpaceMouse, a disc grin- reason nually excel, they are the reason why we der or torque wrench. have gained such high esteem in the ropeway sector. When the going gets tough, our mem- bers of staff have nerves of steel – both Our employees have a lot in common: when completing the draft as well as du- They are highly qualified and continu- ring delicate moments of assembly. To ally boost their knowledge with further put it in a nutshell: Our guys are wired up training courses. This gives us the com- with competence and ability. petitive edge when it comes to deman- ding jobs that require the highest level of technical know-how.

4 5 Today, highest safety is the key criterion Certification when it comes to transporting passen- Mechanical gers. You can rest assured knowing that Alpintec has been proven to meet the engineering highest quality and reliability requirements – after all, our company is certified according to the ISO 9001, BS OHSAS 18001 and EN 1090 standards.

With our quality management system to ISO 9001, we have a tool for achieving our ambitious targets and meeting every challenge to our customers’ complete satisfaction. We are constantly asses- sing our internal production processes and work procedures based on clearly defined standards. This enables us to We rely on special machines and tools Proven guarantee the high-quality work that To participate in public tenders an for complex working processes – without you expect. SOA certificate is required as a gu- Precise them, we wouldn’t be able to do the job arantee of the company’s technical right. We produce this equipment oursel- excellence By meeting the requirements of the BS and organizational capabilities. ves at our own in-house facilities. Whe- OHSAS 18001 standard, we prove to be ther reels or winches, pulley systems, and safety in line with the international standards We are certified in the following lifting gear or hydraulic components, the for occupational safety. We have made it categories: special tools are adapted for their exact our duty to do everything in our power to use or, if necessary, developed complete- ISO 9001 · OG 1: Civil Engineering ensure our employees can perform their ly from scratch. BS OHSAS 18001 work in the safest way possible. · OS 18: Load-bearing Steel Structures Our assemblers have years-long expe- EN 1090 · OS 31: Lifting Systems and Hoisting Thanks to EN 1090 certification, we can rience and play a decisive role during Equipment guarantee through our factory-own the planning and development phases. production control mechanism that our External engineers from the ropeway weight-bearing steel constructions con- sector also contribute their valuable ex- form to CE requirements. pertise. The construction and simulati- on of tools takes place solely using 3D As our customer, you can entirely rely on CAD software – while the production is us to do the job in your challenging envi- completed in our own shop. The result ronment. is impressive: Flawless, customized CE- compliant tools for perfect operation.

6 7 Erection of ropeways

Erecting a ropeway is an enormous chal- We turn your construction plans into lenge – for the customer, the manufactu- reality – from the first on-site visit to Built to last rer and the assembling firm. Today, one the successful start-up of the ropeway thing more than anything else is in high system. More often than not, this is a demand: Speed. In the shortest amount high-wire act: The work has to be com- of time possible, earth has to be leveled, pleted in extreme locations under un- foundations laid, steel structures const- favorable weather conditions. This calls ructed and ropes tautened. This requires for our high-performing machines as perfect planning and elaborate logistics. well as personally manufactured special devices. If needed, the assemblers re- ceive support by air – with the help of a heavy-lift helicopter, the towers are pre- assembled quickly and with precision.

During the 40 years of our company’s his- tory, we have erected over one hundred new ropeway systems worldwide. From ski lifts to funifor aerial ropeways, our repertoire of assembly expertise covers a wide spectrum. Our customers have always been able to rely on our absolutely on-schedule work, convincing precision down to the slightest detail, and quality.

8 9 Rope hoisting and splicing

The act of hoisting ropes along the line Our staff has the best training and expe- requires enormous effort both in terms rience, also when it comes to preparing Tightly roped of its logistics and manpower, and is a for the splicing of the rope. After all, the highly complex challenge. After all, steel rope’s length and tension have to be pre- together ropes weighing in the tons – up to 70 mm cisely in sync with the installation. thick and several kilometers long – have to be brought into position. Even if a rope We have qualified rope-splicing and cas- normally proves to be holding up the mo- ting staff on our side. With their expert ment it is put into service, highest con- knowledge and our own company-made centration is essential, particularly for tools, we guarantee customized splicing hoisting the rope: It may not touch the and rope casting. ground at any time and it may not rotate on its axis.

10 11 Ropeway maintenance Structure maintenance

When it comes to accurate maintenance Maintaining a machine’s technology is often a gri- We are right in our element when it co- of your ropeway system, we are the ex- my affair, but our experts like getting their hands mes to maintaining structures along the Service dirty and putting lots of elbow grease into the Taking a clear perts. In close collaboration with the process. They inspect and service parts until they line. Even the longest line and extreme operations manager of the specific rope- literally turn black in the face. In the end, your ro- location conditions are no match for us. please way installation, we perform a complete peway runs like new. line Our service covers the entire range: We maintenance check. We replace or align replace the line ropes, arrange for non- ropes, carefully inspect parts and struc- destructive testing, and expertly main- tures, replace damaged components and tain all parts along the route. Where perform all the necessary modifications. necessary, components are removed to be carefully serviced in our own shop. We calculate our expert knowledge and Thanks to our CNC machines, we can years of experience into the schedule quickly and reliably perform legally re- planning. If necessary, several assem- quired modifications or changes to the bly teams work in parallel to ensure rockers. that the downtime of your ropeway system is as low as possible. Our fleet and If necessary, the large sheave assem- special tools are essential in easing the blies, which can weigh up to 2,500 kg, work and achieving fast results – there’s take to the air: Our assemblers dismant- nothing in the way of starting up opera- le them into several parts directly on the tions again exactly on time. tower. Then they can be easily transpor- ted away using a smaller helicopter – this way, the costs are reduced to a mini- mum. In turn, the assembly takes place in the air via helicopter.

Once the work is completed, everything runs again like new. All of the sheave assemblies are aligned and then finely tuned with the use of theodolites. You’ll notice the difference: A quietly operating ropeway and less wear and tear of the parts.

See our skills on the internet: www.alpintec.com/video

12 13 Aligning the ropes Cast rope sockets Rope shortening process

Carrying ropes have to be re-aligned at regular intervals. Our hydraulic power Keeping you units, winches and rope clamps take care of this hard work with precision – to re- in suspense liably put ropes with a radius of up to 70 mm and a tensile strain of 160,000 kg in motion.

We are also equipped for further technical challenges thanks to our quadruple gear. We can even align bicable ropeways at the same time: Slackening at the mountain and pulling in the valley take place simultaneously, without having to dismantle the intermediate haul rope support. This means enormous savings in time and money. The materials and process used to fi- xate the ends of the rope have to stand A connection up to the highest stress. In such a case, there is absolutely no compromising on ahead quality – the tensile load which bears on the small area at the ends of the rope is enormous. The ropeway depends on the flawless manufacture of the end fixing, Ropes elongate with time and, depen- making the casting of the rope a true ding on their load, have to be shortened matter of trust. Short and in specific intervals of time. We support you in releasing the tension in the rope We have been manufacturing cast rope sweet and preparing for the shortening. If you sockets – always under the sharp eyes like, our trained staff can expertly splice of engineers – since the establishment the rope on site. of the company. The trust that customers put into us has made us strong At your request, we make it really short and enabled us to acquire a plethora of and sweet: Our emergency service team know-how. We can even cast the hea- can shorten the carrying rope overnight. viest haul, track and tension ropes with That way, you can continue to operate a radius of up to 70 mm to the highest the ropeway without any costly down- standards. time.

When it comes to coupling installations, we guarantee an absolutely consistent splice to ensure that the clip’s coupling processing at the station proceeds without a hitch. Our special equipment makes this work extremely easy. For ex- ample, the coiling machine is used to give the braided rope strands the ideal nomi- nal diameter. 14 15 Material ropeways

Our powerful material ropeways pick up The material ropeway can be ready to go where conventional transport options at short notice – within just days. The Cross country are unable to perform. They can trans- dismantling takes place without leaving port loads of up to 15 tons along a dis- a trace in the surrounding environment. tance of 3.5 km – even impassable ter- You can choose to rent, buy or lease the rain or winding routes are no challenge. material ropeway. Upon request, our own The drive mechanism is either stationary staff can operate the ropeway or train or runs on mobile rope winches. Materi- your personnel to handle this transport al ropeways are ideal for avoiding high technology. costs from helicopter transport or for the construction of access roads.

16 17 Mechanical engineering and metalworking

Early on in the business, we chose to rely on our own in-house machine shop The perfect featuring an extensive range of modern machines. Here is where we can prepa- cast re the various components for structure assembly as well as maintain and repair devices and parts.

Our metalworkers and machinists are highly skilled in the operation of cutting- edge CNC-controlled machines for la- thing, milling or plasma cutting. Additi- onally, we are able to manufacture both our own working tools as well as custom builds for our customers.

And we can do even more: With our know-how, we are best equipped to co- ver other areas of steel construction, too. We plan and build suspension bridges for force mains and for passenger transport, as well as rope locks for torrent structure control.

In short: We are always ready for new challenges.

18 19 Tel.: Italy (BZ) Pankraz St. 39010 WeiherHandwerkerzone 2 Ltd Alpintec more? Wired up for E-mail: [email protected] www.alpintec.com 0473 +39 787 Fax: +39 787 0473 100 090