G Shoring
Construcción IMPORTANT:
Any safety provisions as directed by the appropriate governing agencies must be observed when using our products.
The pictures in this brochure are snapshots of situations at different stages of assembly, and therefore are not complete images. For the purpose of safety, they should not be deemed as definitive.
All of the indications regarding safety and operations contained in this brochure, and the data on stress and loads should be respected. ULMA Construcción’s Technical Department must be consulted anytime that field changes alter our equipment installation drawings.
Our equipment is designed to work with accessories and elements made by our company only. Combining such equipment with other systems is not only dangerous but also voids any or all our warrantees.
The company reserves the right to introduce any modifications deemed necessary for the technical development of the product.
All rights reserved. Neither all nor part of this document may be reproduced or transmitted in any way by any electronic or mechanical procedure, including photocopy, magnetic recording or any other form of information storage or retrieval system without the written permission of ULMA Construcción.
National Book Catalogue Number: SS-874-2009 G Shoring
4 Product description 10 Assembly, use and disassembly 16 Solutions 18 Manipulation and maintenance conditions 21 General safety tips 23 Components and accessories 26 ULMA Construcción addresses 30 Our products
Safety note
Control note
Warning note
Information note G Shoring Product description
ULMA Construcción’s G Shoring is well known and in great demand on the market. It has been used for shoring in countless construction projects, and our costumers still prefer it because of its efficiency and easy of use.
This experience, joined to the prestige of the mark, locate the ULMA Construcción’s shoring systems in a privileged place, offering reliability and security to the Construction.
Adding the quality of the row materials used, the manufacture processes and the final treatment applied to our products, the results in a jobsite are guaranteed.
All the data of this document are guaranteed by rigorous tests realised in our Research Laboratory.
For further information (use and manipulation) contact our ULMA Construcción’s Technicians in our offices or subsidiaries, who are pleased to attend you.
4 Construcción 5 Construcción G Shoring
The G Shoring system is used to support horizontal formwork when the formwork exceeds the maximum height that can be reached by the props.
The system structure is basically comprised of its frame. These frame elements are assembled one on top of another until reaching the desired height, using the different frame heights in combination with the base jacks. Head The following are the basic components in the G Shoring system: • Frame G-100 Base jack • Crossbrace • Base plates • Head • Base jack
Crossbrace The epoxy resin coating techniques give it an effective anti-rust protective coating.
Frame G-100
Base jack
Base plate
6 Construcción G Shoring
Frame G-100
The Frame is the main item of this system. Its shape is composed in two parts. In one of these two parts there are some horizontal tubes acting as stair way.
The Frame’s dimensions are 1 m wide in three different heights (see Components and accessories section).
Crossbrace
This item is composed by two identical tubes joined by a rivet allowing the turn of one with respect the other.
Once mounted they acquire the form of a vane. The Crossbraces provide the exact separation between Frames.
Base plate
This item is placed in the starting phase of the assembly, according to the layout of the Project’s drawings. It provides a stable support to the shoring.
7 Construcción G Shoring
Base jack
It serves to level the structure and adjust the shoring to the required level. It is placed in the starting phase of the assembly, inserted in the Base plate, and in the final phase in the Frame without socket.
Head
• Head 55: with the RAPID and RECUB horizontal formwork main beam. • Head 70: with the RAPID and RECUB horizontal formwork support beam. • Head 80: with the traditional system, holding a timber beam. Head 55 Head 70 • Head 160: with the traditional system, holding two timber beams.
Head 80 Head 160
8 Construcción G Shoring
The following load limits are provided to guide the user, always taking into consideration that the Shoring has been properly mounted following the assembly instructions:
• Linked towers, built using Frames G-100 1.85 m, braced with crossbraces and with jacks extended to a maximum of 65 cm (H: total height of the Shoring): 0 • Independent towers, built using Frames G-100 1.85 m and with jacks extended to a maximum of 65 cm: Working load per leg: 12 kN Heights greater than 10 m require more exhaustive technical study. 9 Construcción G Shoring Assembly, use and disassembly ASSEMBLY INSTRUCTIONS The ground for the Shoring support should be compacted and it has to hold by itself or with the aid of planks, the efforts that arrive to him. 1 Place Base plates on a stable surface and insert the 2 Build the initial module by installing two Frames, and Base jacks. joining them with Crossbraces. Level at both the vertical and the horizontal planes. 3 Install the second level Frames and join them with 4 The last level is comprised of Frames without the Crossbraces. Continue installing the Frames sockets. Insert the Base jacks, install Heads and and Crossbraces. Operators should be tied off with adjust the Base jacks. an anti-fall harness with double securing shackle at all times. 10 Construcción G Shoring • The Base jacks 1 m should not be extended more than 0.65 m. • The Base jacks 0.5 m should not be extended more than 0.35 m. a a a a Base jack 1 Base jack 0.5 Elevate the multipunched rib of Place the hole of the Crossbrace The multipunched rib goes down the fixing crossbrace-frame piece. in the pin. remaining the antiexit part inside the pin. The worker should use during all the assembly and disassembly the PPE (Personal Protective Equipment) composed by harness and double security shackle. 11 Construcción G Shoring ASSEMBLY WITH PLATFORMS The assembly and disassembly using Platforms is the most safe way of erecting due to the worker has a stable support to join the pieces of the G Shoring. 1 Install Platforms on the first level Frames.2 Install the second level frames and crossbraces from the platforms. Operators should be tied off with an anti-fall harness with double securing shackle at all times. 3 Move the platforms to the next level, and raise the 4 Continue assembling the shoring tower. Install the platform resting on the frame ladder last. Base jack and heads last. 12 Construcción G Shoring DISASSEMBLY INSTRUCTIONS 1 Clear the Heads and Base jacks of top level.2 Clear the Crossbraces and Frames. 3 Clear the starting module disassembling the 4 Clear the Frames extracting from the Base jacks Crossbraces. and finally clear the Base jacks and Base plates. 13 Construcción G Shoring DISASSEMBLY WITH PLATFORMS 1 Clear the Heads and Base jacks of top level. 2 Clear the Crossbraces and Frames extracting from the Frames of the inferior level. 3 Clear the Platforms of superior level and place them 4 Repeat the process clearing Crossbraces, Frames in the inferior level. and placing the Platforms to the inferior level until disassembling all the shoring. When the platforms are being moved, the For further information about these or others worker should use the PPE (Personal Protective types of assembly, see the Technical Instructions Equipment) composed by harness and double for Assembly of ULMA Construcción. security shackle. 14 Construcción G Shoring BRACING CRITERIA The Shoring towers are braced together to assure increased stability. . On-site bracing should be put up every 5 m horizontally and every 4 m vertically. a Ground bracing Height bracing The system for bracing towers is composed of a Furthermore, it is desirable to tie the structure to a tube and two Couplers that tie two Frames. fixed element, such as a column or a wall to make it more stable. 15 Construcción G Shoring Solutions The shoring with G Shoring of Horizontal Formwork consists on placing braced shoring towers (so many as necessary) until getting a safe and stable shoring capable to support the thickness of the slab defined in the case. 16 Construcción G Shoring 17 Construcción G Shoring Manipulation and maintenance conditions RECEIVING MATERIALS ON SITE • Mark off, fence off and close off the working area when appropriate. • Receive transport vehicles on site after obtaining the necessary permits when applicable. • A priori the storage zone will be established and duly marked. UNLOADING MATERIAL Mechanical unload • All the material will arrive grouped and strapped. • The person in charge of receiving the material will check the condition of the pallets or packages. • The forklift route will be marked in order to avoid interferences with personnel. • The forklift worker will store the materials following the working instructions provided by the person in charge of storage. • In no case shall the operator in charge of storage or receiving, stay in the forklift travel route. Unload with crane • Unloading with crane the worker in charge of unloading shall not stay underneath the load. •The worker will wait until the load is practically on the ground before guiding it to the proper place. Manual unload • Loads bigger than 25 kg shall not be handled by a person. 18 Construcción G Shoring STORAGE • Frames: strapped bundles of 35 units. • Crossbraces: strapped bundles of 200 units. • Platforms: strapped bundles of 24 units. • Other elements: in bulk in boxes. TRANSPORT AND LIFTING The Shoring should be lifted or lowered by hoist to the different floors (or the different heights) in packages that are strapped on both ends. These packages shall be suspended by slings strapped to the tower crane hook. We recommend to do the lifting and stripping of the components using a pulley in the phases of assembly and disassembly. Check safety hooks and slings before lifting or lowering the shoring elements. Handling packages or pallets with a single sling can cause material sliding with respect to their center of gravity. This can cause material falling from the package. Do not drive under hanging loads or in areas where machinery is operating. Never lift by the straps. 19 Construcción G Shoring CRITERIA FOR ELIMINATING NON-VALID PARTS Provided below is the criteria for identifying elements that are considered not valid for use because they imply a risk of accidents to the operators who are handling the material or a risk of breakage to some part on the prop when it is loaded. Frame Cut leg, bent or unsquared item. Crossbrace Exceed displacement or tear in the ends holes. Base jack Thread damaged and prevents the turn. Base plate Non straighten deformation that prevents to assembly the Base jack or the Frame’s leg. Head Exceed deformation, non straighten. Platform Deformed hooks, with fissures or breakage; deformed flatness or twisted in excess. Tube Exceed deformation. Coupler Nut-Screw damaged and prevents turning and tightening. Deformed cover and doesn’t embrace the tube. 20 Construcción G Shoring General safety tips As with all construction material, handling the G Shoring implies a series of risks. The preventive and protective measures to take when assembling and handling the shoring are given in detail in this section. RECOMMENDATIONS The shoring tower support must be NO NO horizontal with a flat surface and stable base. YES NO The shoring should be plumbed. The load applied over the tower will be vertical and centered. Horizontal loads shall not be exerted on the shoring. Do not replace any of the shoring components with components of other products. 21 Construcción G Shoring PREVENTIVE AND CORRECTIVE MEASURES • If an Assembly Project is existing, always • The material shall be in good state for use. follow the instructions strictly. • Conduct a general revision of the shoring • If not, follow the assembly process as after the assembly is complete. described in the product user’s manual. • The shoring should be used properly, • Follow the Manufacturer’s General observing load limits, plumbing and with Instructions at all times. stable support. • Follow internal safety standards at all times. • The load applied over the Shoring will be vertical and centered. Horizontal loads shall • Mandatory use of PPE (Personal Protective not be exerted on the prop. Equipment) during all process. All the workers will have their Personal Protective • Respect the distances and bracings between Equipment and they will know to use them towers according to the project. properly. • Double check the formwork and the • The Personal Protective Equipment should shoring before pouring. include: • Pour the concrete from a height at which - hard hat (helmet), rough movements will not be produced in the formwork. - safety footwear, • Avoid “sudden” emptying of the bucket on - gloves the formwork. - tool holder belt • Check the state of the shoring before • It can also include an anti-fall harness and undertaking any disassembly work. lifeline. If necessary protective goggles or • Alter stripping avoid to place in irregular masks, hearing protection, breathing masks, accumulation of Frames and Crossbraces. reflective jackets and any other element required in the relevant occupational • The formwork should be removed only Health and Safety guidelines shall be used. when the concrete is strong enough. • Do not work with formwork when wind speeds exceeds 60 km/h. LEGAL REFERENCES AND STANDARDS ON HEALTH AND SAFETY IN THE WORKPLACE AND ENVIRONMENTAL RISKS • Council Directive 89/391/EEC on the • Directive 95/63/EC concerning the minimum introduction of measures to encourage safety and health requirements for the use improvements in the safety and health of of work equipment by workers at work. workers at work. • Council Directive 92/57/EEC on the • Council Directive 89/656/EEC on the implementation of minimum safety and minimum health and safety requirements health requirements at temporary or mobile for the use by workers of personal construction sites. protective equipment at the workplace. 22 Construcción G Shoring Components and accessories WEIGHT (kg) CODE WEIGHT (kg) CODE Base plate 1.2 2000300 Frame Frame G-100 1 12.5 2003300 Frame G-100 1.55 13.4 2003500 Frame G-100 1.85 15.5 2003600 Base jack Base jack 0.5 3.2 2000600 Base jack 1 6.2 2000700 Head Head 55 1.2 1860088 Head 70 1.9 1860500 Head 80 2.2 2013900 Head 160 2.2 2013800 23 Construcción G Shoring WEIGHT (kg) CODE WEIGHT (kg) CODE Crossbrace Platform Two-colored crossbrace 1 3.9 1860507 Platform G 1.065 7.69 1860580 Two-colored crossbrace 1.5 4.8 1860101 Platform G 1.57 11.23 1860572 Two-colored crossbrace 2 5.8 1860107 Platform G 2.075 15 1860582 Two-colored crossbrace 1.6 4.9 1860138 Two-colored crossbrace N-14 5 1862054 Two-colored crossbrace N-15 5 1862050 Two-colored crossbrace N-16 5 1862056 Two-colored crossbrace N-18 5.1 1862126 Two-colored crossbrace N-20 5.2 1862154 Two-colored crossbrace 1.5 4.8 2006400 Two-colored crossbrace 2 5.4 2006000 Two-colored crossbrace 3 7.2 2006100 Two-colored crossbrace 1,5/0.75 4.2 1860098 Two-colored crossbrace 2/0.75 5.4 1860104 Crossbrace 0,8 3.9 1860405 Crossbrace 1.6/0.75 4.3 1860135 Crossbrace 1.5 4.3 2007000 Crossbrace 2 4.8 2006600 Extending platform Crossbrace 3 8 2006700 Extending platform 2-2.7 20.5 2067043 Extending platform 1.5-2.35 17.3 2067048 Extending platform 1-1.5 12.5 2067035 It is used with 1 m Frame G Main beam reinforcement 5 1860284 Tube Tube 42/0.5 1 2033300 Tube 42/1 2 2033500 Tube 42/1.55 3 2033700 Tube 42/2.1 3.4 2033800 Tube 42/3.1 6.4 2034000 24 Construcción G Shoring WEIGHT (kg) CODE Coupler Right angle coupler 42/42 1.2 2012600 Swivel coupler 42/42 1.3 2012400 25 Construcción Production Plant ULMA C y E, S. Coop. Ps. Otadui, 3 - P.O. Box 13 20560 OÑATI (Guipúzcoa) SPAIN Phone: +34 943 034900 Fax: +34 943 034920 www.ulma-c.com ULMA Worldwide EUROPE IDF Échafaudages Branch Tarnos Branch Poland 22 Bis, rue Gustave Eiffel 40, rue de l’Industrie ULMA Construccion Polska S.A. Germany Z.I. de la Marinière Z.I. de Tarnos 03-115 WARSAW ULMA Betonschalungen 91070 BONDOUFLE 40220 TARNOS ul. 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Fax: + 48 91 462 53 11 Fax: + 48 32 353 33 90 Rybničná 38/K 831 06 BRATISLAVA GDAŃSK Branch ŁÓDŹ Branch Phone: + 421 2 4910 2911 - 13, 18 80-298 GDAŃSK 94-250 ŁÓDŹ Fax: + 421 2 4910 2922 ul. Budowlanych 27 ul. Żniwna 4/8 www.ulma-c.com Phone: + 48 58 522 78 00 Phone: + 48 42 666 73 20 Fax: + 48 58 667 02 04 Fax: + 48 42 650 03 25 Romania ULMA Cofraje s.r.l. WROCŁAW Branch Portugal Sos Chitilei, 200 Wrocław Office ULMA Portugal Lda. 012405 - Sector 1 - BUCHAREST 50-541 WROCŁAW Zona Industrial - Rua A, s/n Phone: + 40 31 425 13 22 / 23 ul. Armii Krajowej 53 Vale de Figueira Fax: + 40 31 425 13 24 Phone: + 48 71 391 76 30 2695 SÃO JOÃO DA TALHA - LISBON www.ulma-c.ro Fax: + 48 71 367 30 90 Phone: + 351 219 947 850 Fax: + 351 219 558 022 www.ulma-c.pt 27 Construcción Production Plant ULMA C y E, S. Coop. Ps. Otadui, 3 - P.O. Box 13 20560 OÑATI (Guipúzcoa) SPAIN Phone: +34 943 034900 Fax: +34 943 034920 www.ulma-c.com ULMA Worldwide AMERICA Sul Branch West Branch (Phoenix) ASIA-AFRICA Rua Dr. João Inácio, 195/199 1530 West Houston Avenue Argentina Navegantes - Poa RS Gilbert, ARIZONA 85233 P.R. China ULMA Andamios y CEP: 90230-180 Phone: + 1 480 304 4942 ULMA Formworks China R.O. Encofrados Argentina, S.A. Phone/Fax: + 55 51 3337 1003 Fax: + 1 480 304 4948 #1009 Fortunegate Mall Bernardo de Irigoyen 722 6A 1701 West Beijing Road CP1072AAP CAPITAL FEDERAL Chile Mid-Atlantic Branch (Baltimore) SHANGHAI, 200040 Phone/Fax: + 541 14 3425132 ULMA Chile - Andamios y 8235 Patuxent Range Road Phone: + 86 21 62887070 www.ulma-c.com.ar Moldajes, S.A. Jessup, MARYLAND 20794 Fax: + 86 21 62885980 Vizcaya nº 325 - Pudahuel Phone: + 1 443 296 9852 www.ulma-c.com Brazil (Ruta 68, Camino Noviciado) Fax: + 1 443 296 9860 ULMA Brasil - Fôrmas e SANTIAGO UAE Escoramentos Ltda. Phone: + 56 2 5990530 Mexico ULMA Formworks UAE L.L.C. Rua João Dias Ribeiro, 210 Fax: + 56 2 5990535 ULMA Cimbras y Andamios Plot No. 597- 547 Jd. Sagrado Coração de Jesus www.ulma-c.cl de México S.A. de C.V. Dubai investments Park Itapevi - SP Vía Gustavo Baz Prada 2160 P.O. Box. 282286 CEP: 06693-810 Norte Branch Acceso 5 DUBAI Phone/Fax: + 55 11 3883 1300 General Borgoña 934 of. 70 54060 Col. La Loma Phone: + 971 4 8858208 www.ulma-c.com.br ANTOFAGASTA TLALNEPANTLA Fax: + 971 4 8858209 Phone: + 56 5 5246770 (Mexico State) www.ulma-c.com Rio de Janeiro Branch Fax: + 56 5 5246960 Phone: + 52 55 5361 6783 Rua Sargento Silva Nunes, 137 Fax: + 52 55 2628 3549 Singapore Ramos - Rio de Janeiro - RJ Sur Branch www.ulma-c.com.mx ULMA Formwork CEP: 21040-231 O´Higgins 940 of. 904 Singapore PTE. LTD. Phone/Fax: + 55 21 2560 2757 CONCEPCIÓN Peru 2 Senoko Way Phone/Fax: + 55 21 2560 5541 Phone: + 56 4 12522930 ULMA Encofrados Perú, S.A. 758027 SINGAPORE Fax: + 56 4 12228321 Av. Argentina 2882 Phone: + 65 6758 2338 Centro-Oeste Branch LIMA Fax: + 65 6758 8523 Quadra 3, Lotes 680/700 USA Phone: + 51 1 613 6700 www.ulma-c.com Setor Industrial Leste ULMA Form Works, Inc. Fax: + 51 1 613 6710 Gama - Brasilia DF 58 Fifth Avenue www.ulma-c.com.pe CEP: 72445-030 Hawthorne - NEW JERSEY 07506 Phone/Fax: + 55 61 3556 6226 Phone: + 1 973 636 2040 Norte Branch Fax: + 1 973 636 2045 Ctra. Pomalca, km 2,7 Salvador Branch www.ulma-c.us Chiclayo - LAMBAYEQUE Travessa Dois de Fevereiro, 145 Phone: + 51 7 460 8181 Centro - Lauro de Freitas - BA Fax: + 51 7 460 8182 CEP: 42700-000 Phone/Fax: + 55 71 3288 2003 28 Construcción ULMA in Spain ANDALUCÍA Branch CASTILLA Branch GALICIA Branch LEVANTE Branch Pol. Ind. Fridex Ctra. Burgos - Portugal, km 116 Pol. Ind. Espíritu Santo Pol. Ind. Los Vientos Autovía Sevilla - Málaga, km 4,2 47270 CIGALES (Valladolid) Rua Bell, 24-26 Gregal, 7 - Apdo. 76 41500 ALCALÁ DE GUADAIRA Phone: 983 581009 15650 CAMBRE (La Coruña) 46119 NÁQUERA (Valencia) (Sevilla) Fax: 983 581021 Phone: 981 649802 Phone: 96 1399130 Phone: 95 5630044 Fax: 981 649060 Fax: 96 1399096 Fax: 95 5630020 Pol. Ind. de Roces, 5 Gustavo Eiffel, 46 Generoso Domínguez, s/n Pol. Ind. La Serreta Camino Nuevo, s/n 33211 GIJÓN (Asturias) Portela - Tameiga Calí, s/n 18210 PELIGROS (Granada) Phone: 98 5168038 36416 MOS (Pontevedra) 30500 MOLINA DE SEGURA Phone: 958 405028 Fax: 98 5167513 Phone: 986 344045 (Murcia) Fax: 958 405328 Fax: 986 304809 Phone: 968 642679 CATALUÑA Branch Fax: 968 641276 ARAGÓN Branch Pol. Ind. Sud - Est NORTE Branch Pol. Ind. El Pradillo II Pintor Velázquez, 7 y 9 Pol. Ind. Goiain Aneto, 2 - Parcela 23 08213 POLINYA (Barcelona) Av. San Blas, 1 50690 PEDROLA (Zaragoza) Phone: 93 7132727 01170 LEGUTIANO (Álava) Phone: 976 654645 Fax: 93 7133643 Phone: 945 001100 Fax: 976 654635 Fax: 945 001111 Pol. Ind. Son Noguera CANARIAS Branch Cas Rossos, 12-14 Iturritxualde, 3 Pol. Ind. Las Majoreras 07620 LLUCMAJOR 48160 DERIO (Vizcaya) Los Llanillos, 33 (Illes Balears) Phone: 94 4521425 35259 INGENIO (Las Palmas) Phone: 971 669850 Fax: 94 4522468 Phone: 928 789212 Fax: 971 121512 Fax: 928 789538 CENTRO Branch Pol. Ind. Valle de Güimar Pol. Ind. Sur Manzana XIII - Parcelas 21 y 22 28863 COBEÑA (Madrid) 38509 GÜIMAR (Tenerife) Phone: 91 6523199 Phone: 922 505020 Fax: 91 6528828 Fax: 922 501101 Ctra. N-401 Madrid-C. Real, km 87 45110 AJOFRÍN (Toledo) Phone: 925 011000 Fax: 925 011008 29 Construcción G Shoring Our products Props and Shoring SP Prop G Shoring Special design for regulating Easy, effective system for and securing at heights, light shoring horizontal and easy to handle formworking EP Prop T-60 Shoring The Prop that offers the best Frame shoring, fast assembly features for easy operation and easy to use and fast stripping ALUPROP Aluminium Prop OC Shoring Light and with high load Post shoring, sturdy, safe and capacity with great flexibility of deployment Scaffoldings DORPA Façade Scaffolding BRIO-ST Façade Stabiliser High-performance modular Combination of sturdiness, system for covering façades simplicity and safety The Modular BRIO Versatile system capable of covering all possible configurations and applications 30 Construcción F 2 U SPAIN Ph Ps. Otadui,3-P.O.Box 13 ww w ax: +3494303492 0560 OÑ LMA C o n e .ulma-c.co : +34943034 y A E,S.Coop TI (Gui m p úzcoa 0 9 . ) E00CBS12