Treatment and Microscopy of Gold
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Principles of Extractive Metallurgy Lectures Note
PRINCIPLES OF EXTRACTIVE METALLURGY B.TECH, 3RD SEMESTER LECTURES NOTE BY SAGAR NAYAK DR. KALI CHARAN SABAT DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING PARALA MAHARAJA ENGINEERING COLLEGE, BERHAMPUR DISCLAIMER This document does not claim any originality and cannot be used as a substitute for prescribed textbooks. The information presented here is merely a collection by the author for their respective teaching assignments as an additional tool for the teaching-learning process. Various sources as mentioned at the reference of the document as well as freely available material from internet were consulted for preparing this document. The ownership of the information lies with the respective author or institutions. Further, this document is not intended to be used for commercial purpose and the faculty is not accountable for any issues, legal or otherwise, arising out of use of this document. The committee faculty members make no representations or warranties with respect to the accuracy or completeness of the contents of this document and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. BPUT SYLLABUS PRINCIPLES OF EXTRACTIVE METALLURGY (3-1-0) MODULE I (14 HOURS) Unit processes in Pyro metallurgy: Calcination and roasting, sintering, smelting, converting, reduction, smelting-reduction, Metallothermic and hydrogen reduction; distillation and other physical and chemical refining methods: Fire refining, Zone refining, Liquation and Cupellation. Small problems related to pyro metallurgy. MODULE II (14 HOURS) Unit processes in Hydrometallurgy: Leaching practice: In situ leaching, Dump and heap leaching, Percolation leaching, Agitation leaching, Purification of leach liquor, Kinetics of Leaching; Bio- leaching: Recovery of metals from Leach liquor by Solvent Extraction, Ion exchange , Precipitation and Cementation process. -
Understanding Fluid–Rock Interactions and Lixiviant/Oxidant Behaviour for the In-Situ Recovery of Metals from Deep Ore Bodies
School of Earth and Planetary Science Department of Applied Geology Understanding Fluid–Rock Interactions and Lixiviant/Oxidant Behaviour for the In-situ Recovery of Metals from Deep Ore Bodies Tania Marcela Hidalgo Rosero This thesis is presented for the degree of Doctor of Philosophy of Curtin University February 2020 1 Declaration __________________________________________________________________________ Declaration To the best of my knowledge and belief, I declare that this work of thesis contains no material published by any other person, except where due acknowledgements have been made. This thesis contains no material which has been accepted for the award of any other degree or diploma in any university. Tania Marcela Hidalgo Rosero Date: 28/01/2020 2 Abstract __________________________________________________________________________ Abstract In-situ recovery (ISR) processing has been recognised as a possible alternative to open- pit mining, especially for low-grade resources. In ISR, the fluid–rock interaction between the target ore and the lixiviant results in valuable- (and gangue-) metal dissolution. This interaction is achieved by the injection and recovery of fluid by means of strategically positioned wells. Although the application of ISR has become more common (ISR remains the preferential processing technique for uranium and has been applied in pilot programs for treating oxide zones in copper deposits), its application to hard-rock refractory and low-grade copper-sulfide deposits is still under development. This research is focused on the possible application of ISR to primary copper sulfides usually found as deep ores. Lixiviant/oxidant selection is an important aspect to consider during planning and operation in the ISR of copper-sulfide ores. -
Positive PFS Results for Razorback High Grade Iron Ore Concentrate Project
ASX Announcement 5 July 2021 Positive PFS Results for Razorback High Grade Iron Ore Concentrate Project Highlights: • Pre Feasibility Study completed and scope defined for Definitive Feasibility Study • PFS supports declaration of a maiden ore reserve of 473mt based on a 12.8Mtpa plant throughput, backed by PFS level or AACE Class 4 capital cost estimates and/or third-party service proposals1 • Optimisation of the processing plant configuration with a nominal 15.5Mtpa feed plant utilising three grinding stages, three stage magnetic separation and flotation to generate a premium grade magnetite concentrate with 67.5 - 68.5% Fe content • Non-process infrastructure and transport studies confirm preferred scope for operating inputs and initial route selection to load annual production of between 2 and 3 Mtpa of high grade concentrate on to Cape size vessels • Initial capital investment of US$429-$506M (A$572-$675M) resulting in optimised case results of NPV of A$669M and 20% IRR for selected go-forward case at long run average prices (post tax, ungeared) • Preparation for a prompt commencement of Definitive Feasibility Study is well advanced with further drilling, testwork, metallurgical investigation and engineering workplans in progress Magnetite Mines Limited (Magnetite Mines or the Company) today announced the results of the Pre Feasibility Study (PFS) for development of its 100% owned Razorback High Grade Iron Ore Concentrate Project (the Project or Razorback) and is now proceeding with the Definitive Feasibility Study (DFS). The PFS has confirmed the opportunity for a high return, long life, initial development of the large scale Razorback resource which leverages the advantages of resource scale, low stripping ratio, available infrastructure, low cost sustainable power and leading product quality. -
A History of Tailings1
A HISTORY OF MINERAL CONCENTRATION: A HISTORY OF TAILINGS1 by Timothy c. Richmond2 Abstract: The extraction of mineral values from the earth for beneficial use has been a human activity- since long before recorded history. Methodologies were little changed until the late 19th century. The nearly simultaneous developments of a method to produce steel of a uniform carbon content and the means to generate electrical power gave man the ability to process huge volumes of ores of ever decreasing purity. The tailings or waste products of mineral processing were traditionally discharged into adjacent streams, lakes, the sea or in piles on dry land. Their confinement apparently began in the early 20th century as a means for possible future mineral recovery, for the recycling of water in arid regions and/or in response to growing concerns for water pollution control. Additional Key Words: Mineral Beneficiation " ... for since Nature usually creates metals in an impure state, mixed with earth, stones, and solidified juices, it is necessary to separate most of these impurities from the ores as far as can be, and therefore I will now describe the methods by which the ores are sorted, broken with hammers, burnt, crushed with stamps, ground into powder, sifted, washed ..•. " Agricola, 1550 Introduction identifying mining wastes. It is frequently used mistakenly The term "tailings" is to identify all mineral wastes often misapplied when including the piles of waste rock located at the mouth of 1Presented at the 1.991. National mine shafts and adi ts, over- American. Society for Surface burden materials removed in Mining and Reclamation Meeting surface mining, wastes from in Durango, co, May 1.4-17, 1.991 concentrating activities and sometimes the wastes from 2Timothy c. -
Secretary Old Arrastra Gold Mining Co
Wednesday, March 25, 1905 THE SUMPTER MINER &XWaMWWWMto t If you will plve us just n few min- i utes of your valuable timo we will briefly set forth the Merits and Future Possibilities of Our Property. We know we have a splendid Busi- ness Proposition, and believe we are rendering good service in spreading the Untinted Facts before you. We wish we had an hour to talk the mat- ter all over with you; better still, we should like to take you to our Property and show you every Foot of Gold Bearing Ground. Since these are impossibilities, for the present at least, we kindly ask you to listen to our story. We are an Incorporated Body, known as the OLD ARRA8TRA GOLD MINING COMPANY. The Capitalization has been fixed at One Million Dollars, Divided into One Million Shares of the Par Value of One Dollar Each. One half of this stock has been Reserved as Treasury Stock, the sale of whloh will provide ample funds to Further Exploit the Property and Purchase the Necessary Machinery to make it a steady and Profitable Producer. This Stock is and carries no Personal Liabili- ties. Since our Incorporation is Under the Laws of Arizona. It is also Fully Paid when the Certificate is Issued to the Purchaser. In view of our very reasonable capitalization, Net Profit of only Ten Thousand Dol- V lars Per Month, would pay Twelve per cent per annum, on the par value of the entire stock, or the Enormous Profit of .Ono Hundred and Twenty per cent per annum on the present price of Btock. -
Recovery of Magnetite-Hematite Concentrate from Iron Ore Tailings
E3S Web of Conferences 247, 01042 (2021) https://doi.org/10.1051/e3sconf/202124701042 ICEPP-2021 Recovery of magnetite-hematite concentrate from iron ore tailings Mikhail Khokhulya1,*, Alexander Fomin1, and Svetlana Alekseeva1 1Mining Institute of Kola Science Center of Russian Academy of Sciences, Apatity, 184209, Russia Abstract. The research is aimed at study of the probable recovery of iron from the tailings of the Olcon mining company located in the north-western Arctic zone of Russia. Material composition of a sample from a tailings dump was analysed. The authors have developed a separation production technology to recover magnetite-hematite concentrate from the tailings. A processing flowsheet includes magnetic separation, milling and gravity concentration methods. The separation technology provides for production of iron ore concentrate with total iron content of 65.9% and recovers 91.0% of magnetite and 80.5% of hematite from the tailings containing 20.4% of total iron. The proposed technology will increase production of the concentrate at a dressing plant and reduce environmental impact. 1 Introduction The mineral processing plant of the Olcon JSC, located at the Murmansk region, produces magnetite- At present, there is an important problem worldwide in hematite concentrate. The processing technology the disposal of waste generated during the mineral includes several magnetic separation stages to produce production and processing. Tailings dumps occupy huge magnetite concentrate and two jigging stages to produce areas and pollute the environment. However, waste hematite concentrate from a non-magnetic fraction of material contains some valuable components that can be magnetic separation [13]. used in various industries. In the initial period of plant operation (since 1955) In Russia, mining-induced waste occupies more than iron ore tailings were stored in the Southern Bay of 300 thousand hectares of lands. -
Addressing the Information Gaps on Prices of Minerals Sold in an Intermediate Form
The Platform for Cooperation on Tax DISCUSSION DRAFT: Addressing the Information Gaps on Prices of Minerals Sold in an Intermediate Form Feedback Period 24 January 2017 – 21 February 2017 Organisation for Economic Co-operation and Development (OECD) World Bank Group (WBG) International Monetary Fund (IMF) United Nations (UN) 1 This discussion draft has been prepared in the framework of the Platform for Collaboration on Tax by the OECD, under the responsibility of the Secretariats and Staff of the four mandated organisations. The draft reflects a broad consensus among these staff, but should not be regarded as the officially endorsed views of those organisations or of their member countries. 1 Table of Contents Introduction................................................................................................................................................................ 6 Domestic Resource Mobilisation from Mining......................................................................................... 6 Report Structure ................................................................................................................................................... 9 Building An Understanding of the Mining Sector – A Methodology ................................................ 10 Introduction ........................................................................................................................................................ 10 Steps in the Methodology ........................................................................................................................... -
An Issue Dedicated to Solutions for the Modern Mining Industry
Metso’s customer magazine » ISSUE 1/2017 Mining minds An issue dedicated to solutions for the modern mining industry More efficiency Six-fold reduction Longer wear life and with less energy in moisture content fewer liner changes 06 and water 18 at Olenegorsky GOK 28 reduce costs “Metso has gone beyond combining and re-releasing technology based on prior designs. Its solution is more efficient, lasts longer and reduces operating costs.” mining Results mining is PUBLISHED BY EDITOR-IN-CHIEF © Copyright 2017 PRINTING Metso’s customer magazine Metso Corporation Inka Törmä, Metso Corporation. Hämeen Kirjapaino Oy, showcasing our work and [email protected] All rights reserved. February 2017 Töölönlahdenkatu 2, the success of our customers. P.O. Box 1220, DESIGN AND LAYOUT Reproduction permitted ISSN SUBSCRIPTIONS FI-00101 Helsinki, Brandkind, brandkind.fi quoting “Results mining” 2343-3590 To receive your personal Finland as source. ENGLISH LANGUAGE ADDRESSES 4041 0209 copy, please contact your Printed matter tel. +358 20 484 100 Kathleen Kuosmanen All product names used Metso customer data nearest Metso office or HÄMEEN KIRJAPAINO OY www.metso.com are trademarks of their the e-mail provided. respective owners. This magazine, including all claims regarding operational performance, is intended for sharing information on successful customer cases. Metso makes no warranty or representation whatsoever, either express or implied, that similar or any performance levels or improvements are achievable for all sites or for any particular site. Metso assumes no legal liability for any use of information contained in this presentation. If requested, Metso can execute a site specific survey to provide an estimate of performance or performance improvement for a specific site and operation. -
Xstrata Technology Update Edition 13 – April 2012 Building Plants That Work
xstrata technology update Edition 13 – April 2012 Building plants that work You have to get a lot of things it takes another operator to get them right to build a plant that works. right. Someone who has lived through the problems, had to do the maintenance, operated during a midnight power Of course the big picture must be right – doing the right project, in the right place, failure, cleaned up the spill. Someone at the right time. who has “closed the loop” on previous designs; lived with previous decisions After that, the devil is in the detail. You and improved them, over and over. need a sound design, good execution, good commissioning, and ongoing This is why Xstrata Technology provides support after commissioning. You need a technology “package”. Just as a car to operate and maintain your plant in is more than an engine, technology is the long run, long after the construction more than a single piece of equipment. company has left. That’s when all the Technology is a system. All the elements “little” details become important – how of the system have to work with each easy is it to operate, how good is the other and with the people in the plant. maintenance access, what happens in We want our cars designed by people a power failure, where are the spillage who love cars and driving. So should points and how do we clean them our plants be designed by people with up? Are the instruments reliable and experience and passion to make each is the process control strategy robust one work better than the last. -
Identification and Description of Mineral Processing Sectors And
V. SUMMARY OF FINDINGS As shown in Exhibit 5-1, EPA determined that 48 commodity sectors generated a total of 527 waste streams that could be classified as either extraction/beneficiation or mineral processing wastes. After careful review, EPA determined that 41 com modity sectors generated a total of 354 waste streams that could be designated as mineral processing wastes. Exhibit 5-2 presents the 354 mineral processing wastes by commodity sector. Of these 354 waste streams, EPA has sufficient information (based on either analytical test data or engineering judgment) to determine that 148 waste streams are potentially RCRA hazardous wastes because they may exhibit one or more of the RCRA hazardous characteristics: toxicity, ignitability, corro sivity, or reactivity. Exhibit 5-3 presents the 148 RCRA hazardous mineral processing wastes that will be subject to the Land Disposal Restrictions. Exhibit 5-4 identifies the mineral processing commodity sectors that generate RCRA hazardous mineral processing wastes that are likely to be subject to the Land D isposal Restrictions. Exhibit 5-4 also summarizes the total number of hazardous waste streams by sector and the estimated total volume of hazardous wastes generated annually. At this time, however, EPA has insufficient information to determine whether the following nine sectors also generate wastes that could be classified as mineral processing wastes: Bromine, Gemstones, Iodine, Lithium, Lithium Carbonate, Soda Ash, Sodium Sulfate, and Strontium. -
MINING in BAKER COUNTY, 1861 to 1959* by Norman S
Vol.21, No.3 THE ORE.- BIN 21 March 1959 Portland, Oregon STATE OF OREGON DEPARTMENT OF GEOLOGY AND MINERAL INDUSTRIES Head Office: 1069 State Office Bldg., Portland I, Oregon Telephone: CApitol 6-2161, Ext. 488 Field Offices 2033 First Street 239 S. E. "H"Street Baker Grants Pass *************************** MINING IN BAKER COUNTY, 1861 to 1959* By Norman S. Wagner** Introduction Baker County mining began with the discovery of gold in 'Griffin Gulch in 1861. This and the develop ment which followed at Auburn represent gold mining at its historic best. Since 1861, much water has flowed down the sluice boxes with respect to mineral resource development within the county. As a result, the dis covery story is left for historians to tell, and the following paragraphs are devoted to the high points of the many kinds of mining endeavors that occurred in Baker County between 1861 and 1959. Hydraulic and sluicing operations All of the earlier placer operations have one thing in common with Griffin Gulch and Auburn. This is that they were carried out by means of ground sluicing and hydraul icking, using generous amounts of hand labor. These means of handl ing placer ground continued in exclusive use throughout the first forty years of Baker County mining history. It wasn't until the present century that the more familiar bucket-line dredges and other kinds of mechanized digging and washing plants made their appearance. Even yet the old methods are still employed on a small scale in circumstances where ground conditions permit. The Rye Valley placers on Dixie Creek represent a notable example of an early discovery made shortly after 1862. -
Charge Calculations in Pyrometallurgical Processes
Charge Calculations in Pyrometallurgical Processes Smelting It is a unit process similar to roasting, to heat a mixture of ore concentrate above the melting point The objective is to separate the gangue mineral from liquid metal or matte The state of the gangue mineral in case of smelting is liquid which is the main difference between roasting and smelting Inputs – Ore, flux, fuel, air Output – Metal or Matte, slag, off-gas When metal is separated as sulphide from smelting of ore, it is called Matte smelting e.g. Cu2S and FeS When metal is separated as liquid, it is called reduction smelting e.g. Ironmaking Density of liquid metal or matte is around 5-5.5 g/cm3 Density of slag is around 2.8-3 g/cm3 The additives and fluxes serve to convert the waste or gangue materials in the charge into a low melting point slag which also dissolves the coke ash and removes sulphur Matte Smelting Advantages of matte smelting • Low melting point of matte so that less amount of thermal energy is required by converting the metal of the ore in the form of sulphide and then extracting the metal e.g. melting point of Cu2S and FeS is around 1000 degrees Celsius • Cu2S which is contained in the matte, does not require any reducing agent It is converted to oxide by blowing oxygen • Matte smelting is beneficial for extraction of metal from sulphide ore, particularly when sulphide ore is associated with iron sulphide which forms eutectic point with Cu and Ni The grade of the matte is defined as the copper grade of matte A matte of 40 percent means, it has 40% copper, so matte is always given in terms of copper, because it is used to produce copper not iron Slag in matte smelting is mixture of oxides e.g.