EJRCF JRTR No.60
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The Great East Japan Earthquake and JR Group Response Technological Development for the Tokaido Shinkansen: Recent Efforts in Countermeasures against Earthquakes Masaki Seki Introduction rolling stock; conserving energy; improving ride comfort; enhancing transport capacity by opening new shinkansen The Tokaido Shinkansen opened in 1964 as the world’s first station in Shinagawa; improving convenience; introducing high-speed railway. It is a key transport artery connecting new ATC; and securing safe and stable transport by Tokyo, Nagoya, and Osaka and it has evolved into a aseismic reinforcement of structures. Services on the Tokaido sophisticated, high-speed railway by refining service in Shinkansen have been greatly improved, cutting the fastest areas such as safety, punctuality, convenience, ride comfort, trip between Tokyo and Shin-Osaka to 2 hours 25 minutes. and environmental friendliness. The evolution was supported Some 400 daily operations on the Tokaido Shinkansen arrive by various technological developments. with an average delay per train of 0.4 minutes and there has The tsunami after the Great East Japan Earthquake on never been an accident resulting in a passenger fatality 11 March 2011 caused huge damage to conventional railway (Figure 1). lines along the Pacific coast of Japan’s Tohoku region. Since These improvements have been achieved by pro-active an earthquake in the Tokai region or a triple earthquake in the measures with the top priority on securing safe and stable Tokai, Tonankai, and Nankai area could cause a tsunami of transport. In countermeasures against natural disasters, for the same size, the disaster preparedness of railways in these example, works such as slope protection has helped achieve regions must be studied. This article reviews earthquake resistance to heavy rainfall. In earthquake countermeasures, countermeasures for the Tokaido Shinkansen. civil-engineering structures have been reinforced using aseismic design. To stop trains quickly in an earthquake, the Continuing Evolution Tokaido shinkansen EaRthquake Rapid Alarm System (TERRA- S) and other systems have been introduced. Total investment Since JR Central was established in 1987, much work has since 1987 and including FY2012 to support safe and stable been done on increasing speeds through introducing new transport has reached ¥2.7 trillion with approximately ¥150 billion invested annually in recent years (Figure 2). Figure 1 Changes in Delay per Train (minutes) 8.0 7.1 1972–86 Average delay 7.0 (Last 15 years of JNR) 6.4 Includes force majeure such as rain, wind, and earthquakes 3.1 minutes/train in addition to man-made disruptions such as accidents and 6.0 breakdowns 5.0 5.0 4.4 JR 3.9 4.0 3.1 1987–96 1997–2010 3.0 2.7 (First 10 years after (11th and subsequent 2.6 2.4 privatization) years after privatization) 2.2 2.3 2.3 2.0 0.8 minutes/train 0.4 minutes/train 2.0 1.7 1.4 1.4 1.4 1.1 1.2 1.0 1.0 0.9 1.0 0.8 0.8 0.8 0.7 0.8 0.7 0.8 0.7 0.6 0.6 0.6 0.6 0.6 0.5 0.6 0.5 0.6 0.4 0.3 0.4 0.4 0.3 0.4 0.3 0.1 0.0 1964 1966 1968 1970 1972 1974 1976 1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 (Fiscal year) Japan Railway & Transport Review No. 60 • Oct 2012 16 The Great East Japan Earthquake and JR Group Response Technology Developments at Komaki on. A major result has been development of derailment Research Centre and deviation prevention measures drawing lessons from the Joetsu Shinkansen derailment during the Mid Railway operations depend on people with different skills Niigata Prefecture Earthquake in October 2004. As a working diligently together. Securing safety and enhancing new countermeasure against earthquakes for the Tokaido future business depends on improving technical abilities. To Shinkansen, devices are being studied that prevent as much achieve this goal as well as train and educate employees, as possible train derailment and deviation from tracks in JR Central established its own R&D facility in Komaki City, an earthquake and secure running safety for trains. Based Aichi Prefecture, in July 2002. The Komaki Research Centre on those results, countermeasure constructions for railway covers a wide area and incorporates large test machines facilities such as track, embankments, and viaducts (Figure 3) as well as full-scale viaducts, embankments, and and for rolling stock are being realized, and various other civil-engineering railway structures. These have been countermeasures are currently being taken. used to develop the series N700A shinkansen rolling stock, to improve maintenance and management of structures, and Earthquake Countermeasures for Tokaido to develop countermeasures to natural disasters, such as Shinkansen earthquakes and heavy rainfalls. The N700A development included studies using the Overview Vehicle Dynamic Simulator on introducing a body inclining One of the most important measures for supporting system to improve ride comfort when running through curves safe and stable transport by the Tokaido Shinkansen at 270 km/h. (Figure 3, left). A Rolling Stock Field Test Simulator (Figure 3, right) was also introduced in April 2008 to re-create running of shinkansen rolling stock while stationary. It works by operating rolling stock on track wheels to simulate Figure 2 Capital Investment in Safety rails and reproduces running conditions by simulating various vibrations. Efforts are underway to optimize safety, stability (100 million yen) 3500 3240 and ride comfort, while cutting weight and conserving energy. Other 2984 2888 3000 2774 In addition to test experiments, unique simulation Investment related 2652 to safety 2448 technologies are being developed, including dynamic 2500 2098 1750 1081 1241 1555 simulation that models running trains, tracks, and structures 863 2000 1063 and for simulation of damage to reinforced concrete. 813 1500 1283 Another characteristic of the Komaki Research Centre 1000 594 is that it is in an environment where general issues that 1693 1789 1647 501 1285 1385 1429 1490 encompass the fields of transport, rolling stock, ground 500 110 689 facilities and track, and electricity can be actively worked 391 0 1987 2005 2006 2007 2008 2009 2010 2011 2012 (Start of JR Central) plan Figure 3 Vehicle Dynamic Simulator (left) and Rolling Stock Field Test Simulator (right) 17 Japan Railway & Transport Review No. 60 • Oct 2012 Table 1 Earthquake Countermeasures in Areas Subject to Intensified Measures against Earthquake Disasters (1976 – 96) Embankment reinforcement Bridge collapse prevention construction Reinforcement behind bridge abutments Girder movement stopper Sheet piles Railway line Sheet piling Bridge seat widening Tie rods construction Strut construction [Bridge seat widening construction/ [Sheet piling cofferdam construction] Girder movement stopper] [Strut construction] Bridge pier reinforcement Slope reinforcement Tunnel reinforcement Centring Rock bolt construction L=3-5m Backfilling Rebar Concrete Backfilling [Slope face protective [Rock bolt anchor [Reinforced-concrete jacketing] [Retaining wall] construction] construction] [Backfilling] Figure 4 Damage to Reinforced-Concrete Viaducts in Great Hanshin Earthquake Shear failure Flexural failure Figure 5 Standard Reinforcing Method for Viaducts Reinforcing by Steel Jacketing is countermeasures against earthquakes. Earthquake countermeasures for civil-engineering structures on the Tokaido Shinkansen have been implemented steadily from 1979 in the Japanese National Railways (JNR) era. Most of those have been completed for areas where long-term blockage could occur as a result of the Level-2 (extremely rare earthquake motion defined in Japanese seismic design codes) seismic motion of the Great Hanshin Earthquake and the seismic motion of the theoretical Tokai Earthquake that was simulated in 2003. After the Joetsu Shinkansen derailment during the 2004 Mid Niigata Prefecture Earthquake, JR Central studied new earthquake countermeasures mainly at the Komaki Research Centre to prevent derailment and spread of damage caused by deviation. The result was new installation of dual-redundunt derailment and deviation prevention methods, consisting of Japan Railway & Transport Review No. 60 • Oct 2012 18 The Great East Japan Earthquake and JR Group Response Figure 6 Shaking table testing of 1/5-Scale Model Reinforced-Concrete Viaducts Level-2 (extremely rare earthquake motion defined in Japanese seismic design codes) Seismic Motion Non-reinforced (before shaking) Non-reinforced (after shaking) Reinforced by steel jacketing (before shaking) Reinforced by steel jacketing (after shaking) derailment prevention guard deviation-prevention stoppers, concrete columns of the San’yo Shinkansen viaduct and countermeasures to control large displacement of suffered severe shear and flexural failure, resulting in structures and tracks. viaduct collapse (Figure 4). Recovery restoration from Earthquake countermeasures from the early days of the the flexural failure took much less time than the 3 Tokaido Shinkansen can be separated into the following months required to recover from the damage caused by two categories: aseismic reinforcement of civil-engineering shear failure. structures, and measures to stop trains quickly before the The Tokaido Shinkansen was further from the main strike. epicentre and only suffered relatively minor damage. Countermeasures taken in light of this earthquake Aseismic reinforcement of civil-engineering structures involved jacketing its shear-critical concrete columns Measures before Great