Return RMINAL 10-0693 10-0692 or e with code requirements. code with e Dirt Separator Magnetic Air & Valve, See note 6 Return Balance PIPING SYS-05-002A-5 T TERMINAL A1 AND TO OUTPUT TE TO OUTPUT AND A1 T TERMINAL DWG. NO. Drop Leg, See note 8

4/6/2016 DATE: B1 B2 IND ZHW CIRC 24VAC 13 TEMP. SENS. ermine suitability and complianc ermine suitabilityand T1 T2 T3 T4 A1 A2 R B S THW Using a 5 Zone Display Manager -Sheet 1 of 3 REV:

Large Water Volume - Single Zone FACTORYWIRING FIELDWIRING* 24VAC ARE TO BE WIRED INTO THE OPEN LUGS PROVIDED ON THOSE ON LUGS PROVIDED THE OPEN INTO WIRED BE TO ARE 24VAC TERMINAL LOCATIONS. * FIELD WIRING TERMINATED TO INPU TO TERMINATED WIRING * FIELD Z4 Loop Circ sys-05-002a-rev13.dwg MDM DRAWN BY: CAD FILENAME: nge. Review application to to det application Reviewnge. Strainer Kit 10-0546 Kit: 10-0543-1 or -2 Shown with Optional Return Line Molasses Hill Road NJ 08833 Lebanon, 1-800-323-2066 Injection Zone Valve Z3 Low Mass/HighMass Conversion ZONE 4 ZONE ZONE 3

than 10ft use 1" zone valve Supply Ball Valve, See note 6 Fully open Boiler Bypass Injection If injection zone piping is greater Zone Valve Loop Circ H CAST IRON RADIATION. SINGLE ZONE DESIGN. ZONE SINGLE IRON RADIATION. H CAST he Injection Zone.

relay on system relay board relay system on relay KINETICS WIRING

Loop Circ powered using AUX using Circ powered Loop ENERGY This drawing provided for reference only, design subject to cha to subject design only, reference for provided drawing This Under Under turn line strainer not needed with AIR/DIRT/MAG separator. AIR/DIRT/MAG with needed not strainer line turn n Zone e loop e heat cycle. heat T T st purges into the loop. the into purges st e er into the loop through the Z3(Injection Zone Valve). line to set the return to approx 130° on cold startup. cold on 130° approx to return the to set line ZONE 1 = LOOP 1 = ZONE ost purges to Z3, t ost purges to m g MAIN CIRC RELAY TO BURNER RELAY BURNER TO old is is old HW OR A HEAT ZONE 1 ZONE 2 ZONE ZONE 4 / LOOP CIRC ZONE 3 / INJ ZONE (OUTPUT UNUSED) (OUTPUT B1 B2 Z4 Z1 Z3 Z2 IND ZHW CIRC 24VAC 120V 24V CIRC MAIN be used on the loop. ting for the availabl CIRC BURN 24 VAC HW CIRC de junction box AUX IND AUX IND HW econdary Zone(s) turned on) econdary Zone(s) turned XFMR PWR AUX IND HW CIRC BURN/MAIN CIRC GND ion, the default set 1 2 0 T V L E N U A R , enable the zone to located behind Manager

TEMP. SENS. Relay Board insi T4 T3 T1 T2 A1 A2 R S B THW RED BLACK SILVER ZONE 1 ZONE 2 B HOT WATER TANK WATER HOT or ADDITIONAL ZONE LOAD A Thermistor or Digital Sensor Return Piping) Return installed to further prevent any contamination from enterin from contamination any prevent further to installed the boiler. the not possible, install drop leg with drain valve clean out. clean valve drain with leg drop install possible, not the top to prevent any contamination in the system from system the in contamination any prevent to top the Manif Loop the of top the to access If boiler. the entering 4. When the thermostat call is satisfied, the System Manager po Manager System the satisfied, is call thermostat the When 4. 2. System Manager powers Z4 (Loop Circ Relay) during the entire 9. An optional Boiler Protection Kit from Energy Kinetics may b may Kinetics Energy from Kit Protection Boiler optional An 9. 3. System Manager preheats boiler then starts injecting hot wat hot injecting starts then boiler preheats Manager System 3. 6. SETUP: Set boiler bypass to full open and balancethe return re and entry Top recommended. highly separator AIR/DIRT/MAG 7. fro Manifold Loop the exit and enter should piping Injection 8. 5. The System Manager holds Z4, the loop circulator while it p it while circulator loop the Z4, holds Manager System The 5. (Located in Boiler DESCRIPTION OF OPERATION (S OF OPERATION DESCRIPTION FOR USE IN LARGE WATER CONTENT LOOPS SUCH AS COMMONLY FOUND WIT AS COMMONLY FOUND SUCH LOOPS WATER CONTENT IN LARGE USE FOR 1. Thermostat(s) calls the System Manager for a heat call. heat a for Manager System the calls Thermostat(s) 1. zones is "OFF" and must be set to "ON" to activate the Injectio the activate to to "ON" set be must "OFF" and is zones the Secondary Zone opt and Loop Circ control. DISPLAY MANAGER SET-UP: Usingthe set-up menu WIRING Supply PIPING Return ZONE OUTPUTS ZONE INPUTS 24VAC Magnetic Air & (THERMOSTATS) (ZONE VALVES OR Large Water Volume Loop Circulator Dirt Separator ZONE CIRC RELAYS) Injection Kit 10-0545-1 or 10-0545-2 ZONE 14 T14 Z14 ZONE 14 10-0692 or ZONE 13 T13 Z13 ZONE 13 (Shown with Optional Return Line ZONE 12 T12 Z12 ZONE 12 10-0693 ZONE 11 ZONE 11 ZONE 13 T11 Z11 Strainer Kit 10-0546) ZONE 10 T10 Z10 ZONE 10 ZONE 9 T9 Z9 ZONE 9 ZONE 8 T8 Z8 ZONE 8 Injection ZONE 7 T7 Z7 ZONE 7 Zone Valve Z11 ZONE 6 ZONE 6 T6 Z6 ZONE 5 T5 ZONE 5 ®

ZONE 4 HOT WATER TANK THW Z4 If injection zone piping ZONE 1 T1 ZHW HW CIRC RELAY ZONE 2 T2 Z1 ZONE 1 is greater then 10ft ZONE 3 ZONE 2 T3 Z2 Z10 A1 Z3 ZONE 3 use 1" zone valve A2 24VAC TRANSFORMER 1 BLACK B TEMP. SENS. IND 24VAC (50VA) A B SILVER S B1 T TO BURNER RELAY (FACTORY WIRED) LOAD RED R B2 T THERMOSTAT HEATING THW HOT WATER ZHW Handles first five zones. T1 1 1 Z1 T2 2 2 Z2 T3 Z3 ZONE 4 3 3 T4 Z4 4 4 MAIN CIRC RELAY T5 Z5 T4 CIRC 5 5 T6 Z6 6 6 T7 Z7 7 7

A B ®

8 8 T8 Z8 9 9 LOAD T9 Z9 10 10 Balance T10 Z10 T11 11 11 Z11 A1

CHIMNEYLESS A2 ONLY INDUCER 24VAC TEMP. SENS. TEMP. B BURNER IND

S CIRCULATOR B1

R POWER B2 190° 170° 160° 150° RETURN CIRC 140° 130° TEMPERATURE 120° 100° MONITOR Valve A B

LOAD Boiler Bypass Loop Circ powered Ball Valve using AUX relay on See note 4 1 system relay board 2 AUX IND HW 24 CIRC 0 VAC 24V Drop Leg V

WHEN SECONDARY ZONES ARE N E See note 5 ENABLED U T R (PRIMARY/SECONDARY PIPING) A ZONE 13 BECOMES THE INJECTION L

ZONE AUX IND HW CIRC BURN/MAIN CIRC HW MAIN ZONE 14 BECOMES THE LOOP CIRC GND PWRXFMRAUX IND CIRC BURNCIRC120V Loop Circ ZONE 14 Relay Board inside junction box located behind Manager

FOR USE IN LARGE WATER CONTENT LOOPS SUCH AS COMMONLY FOUND WITH CAST IRON RADIATION.

DESCRIPTION OF OPERATION: 1. Thermostat calls the SystemManager for a heat call. 2. System Manager powers Z11 (Loop Relay & Circ) during the entire heat cycle. 3. System Manager preheats boiler then starts injecting hot water into the loop through the Z10 (Injection Zone Valve). 4. When the thermostat call is satisfied, the System Manager post purges the heat still in the boiler into the loop. 6. The System Manager holds the loop circulator during post purge. 7. SETUP: Set boiler bypass to full open and balance the return line to set the return to approx 130° on cold startup. 8. When connecting to an old potentionally dirty system, the Injection piping should enter and exit the Loop Manifold from the top to prevent any contamination in the system from entering the boiler. If access to the top of the Loop Manifold is not possible, a drop leg with a drain valve for cleanout should be installed in the return leg. 9. An optional Boiler Protection Kit from Energy Kinetics may be installed to further prevent any contamination from entering This drawing provided for reference only, design subject to change. Review application to determine suitability and compliance with code requirements. the boiler. Loop Circulator - Single Zone Molasses Hill Road Using a 15 Zone Expanded Manager -Sheet 2 of 3 ENERGY Lebanon, NJ 08833DRAWN BY: REV: DATE: DWG. NO. 1-800-323-2066 MDM 13 11/10/00 KINETICS CAD FILENAME: SYS-05-002A-15 sys-05-002a-rev13.dwg Supply Return Large Water Volume Loop Circulator Magnetic Air & Injection Zone Valve Injection Kit 10-0545-1 or 10-0545-2 Dirt Separator T-Stat (Shown with Optional Return Line 10-0692 OR 10-0693 Z1 Strainer Kit 10-0546)

C G/T R/T

Switching SYSTEM 2000 Relay ENERGY MANAGER Relay HOT WATER THW Z4 1 1 Loop Circulator SR 501 or T1 ZHW T2 2 2 Z1 Equiv T3 3 3 Z2 If injection zone piping A1 4 4 Z3 is greater then 10ft N H3 4NO4NC 5 6NO 6NC A2 CHIMNEYLESS 24VAC ONLY INDUCER B TEMP. SENS. IND Z1 ENERGY BURNER use 1" zone valve Loop S B1 KINETICS CIRCULATOR R B2

POWER Circulator 190 T4 170 CIRC HOT W ATER CAUTION 160 Boiler Bypass THW Z4 1 1 T1 ZHW 150 T2 2 2 Z1 Balance 24 VAC CONNECTION ONLY. 140 T3 3 3 Z2 READ INSTRUCTIONS BEFORE A1 4 4 Z3

A2 CH IMNEYLESS 24VAC ONLY INDUCER MAKING ANY CONNECTIONS 130 TEMP. SENS. B IND BURNER 120 S B1 CIRCULATOR R B2 100 POWER 19 0 T4 17 0 CIRC CA UTI ON 16 0 15 0 24 VAC CONNECTION ONLY. RE AD IN ST RU C TIO N S B EFO R E 14 0 ALARM M AK I NG A N Y C O NN E CT I O NS 13 0 Ball Valve 12 0 10 0 ALA RM Valve See note 4 ORANGE YELLOW Drop Leg WHITE / YELLOW / WHITE WHITE/BLUE See note 5 120VAC Relay N EK#10-0412-RIB L (WIRED FOR 24VAC & N/O) (CAP OFF ALL UN-USED WIRES)

WIRING PIPING

FOR USE IN LARGE WATER CONTENT LOOPS SUCH AS COMMONLY FOUND WITH CAST IRON RADIATION. SINGLE ZONE DESIGN.

DESCRIPTION OF OPERATION: 1. THE THERMOSTAT CALLS FOR HEAT AND POWERS LOOP CIRCULATOR THROUGH SR 501 RELAY DURING PRE-HEAT CYCLE. 2. BOILER OPENS ZONE VALVE AFTER PRE-HEAT AND ALSO POWERS THE LOOP CIRCULATOR THROUGH THE FAN RELAY IN PARALLEL WITH THE SR 100 RELAY. 3. THERMOSTAT CALL IS SATISFIED AND THE SR 100 RELAY DROPS POWER TO THE LOOP CIRCULATOR. 4. FAN RELAY WILL CONTINUE TO POWER THE LOOP CIRCULATOR UNTIL POST PURGE CYCLE IS COMPLETE AND THE ZONE VALVE CLOSES. 5. SETUP: SET BYPASS TO FULL OPEN AND BALANCE THE RETURN LINE TO SET APPROX. 130° RETURN ON COLD STARTUP. 6. AIR/DIRT/MAG SEPARATOR HIGHLY RECOMMENDED. TOP MANIFOLD ENTRY AND RETURN LINE STRAINER NOT NEEDED WITH AIR/DIRT/MAG SEPARATOR. 7. INJECTION PIPING SHOULD ENTER AND EXIT THE LOOP MANIFOLD FROM THE TOP TO PREVENT ANY CONTAMINATION IN THE SYSTEM FROM ENTERING THE BOILER. IF ACCESS TO THE TOP OF THE LOOP MANIFOLD IS NOT POSSIBLE, A DROP LEG WITH A VALVE FOR CLEAN OUT SHOULD BE ADDED TO THE RETURN LEG. 8. AN OPTIONAL BOILER PROTECTION KIT FROM ENERGY KINETICS MAY BE INSTALLED TO FURTHER PREVENT CONTAMINATION FROM ENTERING THE BOILER. This drawing provided for reference only, design subject to change. Review application to determine suitability and compliance with code requirements. Loop Circulator - Single Zone Molasses Hill Road Using a 5 Zone Manager -Sheet 3 of 3 ENERGY Lebanon, NJ 08833DRAWN BY: REV: DATE: DWG. NO. 1-800-323-2066 MDM 13 11/10/00 KINETICS CAD FILENAME: SYS-05-002A-5 sys-05-002a-rev13.dwg