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Kinetics Energy from Kit Protection Boiler Optional an 9

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Kinetics Energy from Kit Protection Boiler Optional an 9 DISPLAY MANAGER SET-UP: Low Mass/HighMass Conversion Magnetic Air & Using the set-up menu, enable the zone to be used on the loop. Under Kit: 10-0543-1 or -2 Dirt Separator Return the Secondary Zone option, the default setting for the available loop Shown with Optional Return Line 10-0692 or zones is "OFF" and must be set to "ON" to activate the Injection Zone Strainer Kit 10-0546 10-0693 and Loop Circ control. Supply ZONE 1 = LOOP Z4 Loop Circ HOT WATER TANK or ADDITIONAL ZONE (OUTPUT UNUSED) THW Z4 ZONE 4 / LOOP CIRC ZONE 1 HW OR A HEAT ZONE T1 ZHW ZONE 2 ZONE 1 T2 Z1 ZONE 2 T3 Z2 ZONE 3 / INJ ZONE A1 Z3 A2 24VAC If injection zone piping is greater BLACK B TEMP. SENS. IND A B SILVER than 10ft use 1" zone valve S B1 T TO BURNER RELAY LOAD RED R B2 T Injection Zone Valve Z3 T4 CIRC MAIN CIRC RELAY Thermistor or Digital Sensor Fully open Boiler Bypass (Located in Boiler Return Piping) Ball Valve, See note 6 Injection Return Balance Zone Valve ZONE 3 THW Z4 T1 ZHW T2 Z1 T3 Z2 A1 Z3 A2 24VAC TEMP. SENS. Valve, See note 6 B IND S B1 R B2 T4 CIRC 1 2 24 0 AUX IND HW VAC CIRC 24V V N E U T R ZONE 4 Drop Leg, See note 8 A L AUX IND HW CIRC BURN/MAIN CIRC HW MAIN GND PWR XFMR AUX IND CIRC BURN CIRC120V Loop Circ Loop Circ powered using AUX relay on system relay board Relay Board inside junction box WIRING PIPING located behind Manager FOR USE IN LARGE WATER CONTENT LOOPS SUCH AS COMMONLY FOUND WITH CAST IRON RADIATION. SINGLE ZONE DESIGN. DESCRIPTION OF OPERATION (Secondary Zone(s) turned on) 1. Thermostat(s) calls the System Manager for a heat call. 2. System Manager powers Z4 (Loop Circ Relay) during the entire heat cycle. 3. System Manager preheats boiler then starts injecting hot water into the loop through the Z3 (Injection Zone Valve). 4. When the thermostat call is satisfied, the System Manager post purges into the loop. 5. The System Manager holds Z4, the loop circulator while it post purges to Z3, the Injection Zone. FACTORY WIRING FIELD WIRING* 6. SETUP: Set boiler bypass to full open and balance the return line to set the return to approx 130° on cold startup. * FIELD WIRING TERMINATED TO INPUT TERMINAL A1 AND TO OUTPUT TERMINAL 7. AIR/DIRT/MAG separator highly recommended. Top entry and return line strainer not needed with AIR/DIRT/MAG separator. 24VAC ARE TO BE WIRED INTO THE OPEN LUGS PROVIDED ON THOSE TERMINAL LOCATIONS. 8. Injection piping should enter and exit the Loop Manifold from the top to prevent any contamination in the system from This drawing provided for reference only, design subject to change. Review application to determine suitability and compliance with code requirements. entering the boiler. If access to the top of the Loop Manifold is Large Water Volume - Single Zone not possible, install drop leg with drain valve clean out. Molasses Hill Road Using a 5 Zone Display Manager -Sheet 1 of 3 9. An optional Boiler Protection Kit from Energy Kinetics may be ENERGY Lebanon, NJ 08833 DRAWN BY: REV: DATE: DWG. NO. MDM 13 4/6/2016 installed to further prevent any contamination from entering 1-800-323-2066 KINETICS CAD FILENAME: SYS-05-002A-5 the boiler. sys-05-002a-rev13.dwg WIRING Supply PIPING Return ZONE OUTPUTS ZONE INPUTS 24VAC Magnetic Air & (THERMOSTATS) (ZONE VALVES OR Large Water Volume Loop Circulator Dirt Separator ZONE CIRC RELAYS) Injection Kit 10-0545-1 or 10-0545-2 ZONE 14 T14 Z14 ZONE 14 10-0692 or ZONE 13 T13 Z13 ZONE 13 (Shown with Optional Return Line ZONE 12 T12 Z12 ZONE 12 10-0693 ZONE 11 ZONE 11 ZONE 13 T11 Z11 Strainer Kit 10-0546) ZONE 10 T10 Z10 ZONE 10 ZONE 9 T9 Z9 ZONE 9 ZONE 8 T8 Z8 ZONE 8 Injection ZONE 7 T7 Z7 ZONE 7 Zone Valve Z11 ZONE 6 ZONE 6 T6 Z6 ZONE 5 T5 Z5 ZONE 5 ® ZONE 4 HOT WATER TANK THW Z4 If injection zone piping ZONE 1 T1 ZHW HW CIRC RELAY ZONE 2 T2 Z1 ZONE 1 is greater then 10ft ZONE 3 ZONE 2 T3 Z2 Z10 A1 Z3 ZONE 3 use 1" zone valve A2 24VAC TRANSFORMER 1 BLACK B SENS. TEMP. IND 24VAC (50VA) A B SILVER S B1 T TO BURNER RELAY (FACTORY WIRED) LOAD RED R B2 T THERMOSTAT HEATING THW HOT WATER ZHW Handles first five zones. T1 1 1 Z1 T2 2 2 Z2 T3 Z3 ZONE 4 3 3 T4 Z4 4 4 MAIN CIRC RELAY T5 Z5 T4 CIRC 5 5 T6 Z6 6 6 T7 Z7 7 7 A B ® 8 8 T8 Z8 9 9 LOAD T9 Z9 10 10 Balance T10 Z10 T11 11 11 Z11 A1 CHIMNEYLESS A2 ONLY INDUCER 24VAC TEMP. SENS. TEMP. B BURNER IND S CIRCULATOR B1 R POWER B2 190° 170° 160° 150° RETURN CIRC 140° 130° TEMPERATURE 120° 100° MONITOR Valve A B LOAD Boiler Bypass Loop Circ powered Ball Valve using AUX relay on See note 4 1 system relay board 2 AUX IND HW 24 CIRC 0 VAC 24V Drop Leg V WHEN SECONDARY ZONES ARE N E See note 5 ENABLED U T R (PRIMARY/SECONDARY PIPING) A ZONE 13 BECOMES THE INJECTION L ZONE AUX IND HW CIRC BURN/MAIN CIRC HW MAIN ZONE 14 BECOMES THE LOOP CIRC GND PWR XFMR AUX IND CIRC BURN CIRC120V Loop Circ ZONE 14 Relay Board inside junction box located behind Manager FOR USE IN LARGE WATER CONTENT LOOPS SUCH AS COMMONLY FOUND WITH CAST IRON RADIATION. DESCRIPTION OF OPERATION: 1. Thermostat calls the SystemManager for a heat call. 2. System Manager powers Z11 (Loop Relay & Circ) during the entire heat cycle. 3. System Manager preheats boiler then starts injecting hot water into the loop through the Z10 (Injection Zone Valve). 4. When the thermostat call is satisfied, the System Manager post purges the heat still in the boiler into the loop. 6. The System Manager holds the loop circulator during post purge. 7. SETUP: Set boiler bypass to full open and balance the return line to set the return to approx 130° on cold startup. 8. When connecting to an old potentionally dirty system, the Injection piping should enter and exit the Loop Manifold from the top to prevent any contamination in the system from entering the boiler. If access to the top of the Loop Manifold is not possible, a drop leg with a drain valve for cleanout should be installed in the return leg. 9. An optional Boiler Protection Kit from Energy Kinetics may be installed to further prevent any contamination from entering This drawing provided for reference only, design subject to change. Review application to determine suitability and compliance with code requirements. the boiler. Loop Circulator - Single Zone Molasses Hill Road Using a 15 Zone Expanded Manager -Sheet 2 of 3 ENERGY Lebanon, NJ 08833 DRAWN BY: REV: DATE: DWG. NO. MDM 13 11/10/00 1-800-323-2066 KINETICS CAD FILENAME: SYS-05-002A-15 sys-05-002a-rev13.dwg Supply Return Large Water Volume Loop Circulator Magnetic Air & Injection Zone Valve Injection Kit 10-0545-1 or 10-0545-2 Dirt Separator T-Stat (Shown with Optional Return Line 10-0692 OR 10-0693 Z1 Strainer Kit 10-0546) C G/T R/T Switching SYSTEM 2000 Relay ENERGY MANAGER Relay HOT WATER THW Z4 1 1 Loop Circulator SR 501 or T1 ZHW T2 2 2 Z1 Equiv T3 3 3 Z2 If injection zone piping A1 4 4 Z3 is greater then 10ft N 3 5 A2 CHIMNEYLESS 24VAC H 4NO 4NC 6NO 6NC ONLY INDUCER B SENS. TEMP. IND Z1 ENERGY BURNER use 1" zone valve Loop S B1 KINETICS CIRCULATOR R B2 POWER Circulator 190 T4 170 CIRC HOT W ATER CAUTION 160 Boiler Bypass THW Z4 1 1 T1 ZHW 150 T2 2 2 Z1 Balance 24 VAC CONNECTION ONLY. 140 T3 3 3 Z2 READ INSTRUCTIONS BEFORE A1 4 4 Z3 A2 CH IMNEYLESS 24VAC ONLY INDUCER MAKING ANY CONNECTIONS 130 TEMP. SENS. B IND BURNER 120 S B1 CIRCULATOR R B2 100 POWER 19 0 T4 17 0 CIRC CA UTI ON 16 0 15 0 24 VAC CONNECTION ONLY. RE AD IN ST RU C TIO N S B EFO R E 14 0 ALARM M AK I NG A N Y C O NN E CT I O NS 13 0 Ball Valve 12 0 10 0 ALA RM Valve See note 4 ORANGE YELLOW Drop Leg WHITE / YELLOW / WHITE WHITE/BLUE See note 5 120VAC Relay N EK#10-0412-RIB L (WIRED FOR 24VAC & N/O) (CAP OFF ALL UN-USED WIRES) WIRING PIPING FOR USE IN LARGE WATER CONTENT LOOPS SUCH AS COMMONLY FOUND WITH CAST IRON RADIATION. SINGLE ZONE DESIGN. DESCRIPTION OF OPERATION: 1. THE THERMOSTAT CALLS FOR HEAT AND POWERS LOOP CIRCULATOR THROUGH SR 501 RELAY DURING PRE-HEAT CYCLE. 2. BOILER OPENS ZONE VALVE AFTER PRE-HEAT AND ALSO POWERS THE LOOP CIRCULATOR THROUGH THE FAN RELAY IN PARALLEL WITH THE SR 100 RELAY. 3. THERMOSTAT CALL IS SATISFIED AND THE SR 100 RELAY DROPS POWER TO THE LOOP CIRCULATOR. 4. FAN RELAY WILL CONTINUE TO POWER THE LOOP CIRCULATOR UNTIL POST PURGE CYCLE IS COMPLETE AND THE ZONE VALVE CLOSES.
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