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Minerals and Metallurgical Engineering Course Structure B. Tech. - Minerals and Metallurgical Engineering Applicable to those admitted through JEE from 2019 onwards Department of Fuel, Minerals and Metallurgical Engineering Indian Institute of Technology (ISM) Dhanbad Dhanbad, Jharkhand, India (September - 2019) Page 1 of 41 Course Structure SEMESTER III S. Subject Subject Name Lecture Tutorial Practical Credit Contact No. ID (L) (T) (P) Hours Hours 1 FMC201 Colloids and interfacial 3 0 0 9 3 phenomena 2 FMC202 Heat and mass transfer 3 0 0 9 3 3 FMC203 Physical separation 3 0 0 9 3 processes for coal and minerals 4 FME221 Particle technology (ESO 3 0 0 9 3 1) 5 E/SO 2 E/SO 3 0 0 9 3 6 FMC251 Particle technology 0 0 2 2 2 laboratory 7 FMC252 Physical separation 0 0 2 2 2 processes laboratory Total Credit 49 19 SEMESTER IV S. Subject Subject Name Lecture Tutorial Practical Credit Contact No. ID (L) (T) (P) Hours Hours 1 FMC204 Electrochemistry and 3 0 0 9 3 corrosion 2 FMC205 Thermodynamics and 3 0 0 9 3 kinetics 3 FMC206 Phase transformation and 3 0 0 9 3 heat treatment 4 FMC207 Fine particle processing for 3 0 0 9 3 coal and minerals 5 FME222 Introduction to fuel 3 0 0 9 3 technology (ESO 3) 6 FMC253 Fine particle processing 0 0 2 2 2 laboratory 7 FMC254 Introduction to fuel 0 0 2 2 2 technology laboratory Total Credit 49 19 Page 2 of 41 SEMESTER V S. Subject Subject Name Lecture Tutorial Practical Credit Contact No. ID (L) (T) (P) Hours Hours Coal and mineral process 1 FMC301 3 0 2 11 5 equipment selection 2 FMC302 Extractive metallurgy 3 0 0 9 3 3 OE1 Open Elective 3 0 0 9 3 4 HSS1 HSS 3 0 0 9 3 5 E/SO4 ESO 3 0 0 9 3 6 Extractive metallurgy 0 0 3 3 3 FMC351 laboratory Total Credit 50 20 SEMESTER VI S. Subject Subject Name Lecture Tutorial Practical Credit Contact No. ID (L) (T) (P) Hours Hours 1 FMC303 Mechanical metallurgy 3 0 0 9 3 2 FMC304 Coal and mineral 3 0 2 9 5 processing plant design 3 MS1 MS 3 0 0 9 3 4 OE2 OE 3 0 0 9 3 5 OE3 OE 3 0 0 9 3 6 FMC352 Heat treatment and 0 0 3 3 3 mechanical metallurgy laboratory 7 FMC391 Industrial Tour 0 0 0 0 0 Total Credit 48 20 Page 3 of 41 SEMESTER VII S. Subject Subject Name Lecture Tutorial Practical Credit Contact No. ID (L) (T) (P) Hours Hours 1 DE2 Dept. Elective 3 0 0 9 3 2 DE3 Dept. Elective 3 0 0 9 3 3 OE4 OE 3 0 0 9 3 4 OE5 OE 3 0 0 9 3 5 OE6 OE 3 0 0 9 3 6 UGP UGP-1 (Zero-Credit Compulsory) 0 0 0 0 3 7 DC12* Internship/Training/Seminar/Field- 0 0 0 0 3 Excursion Total Credit 45 21 SEMESTER VIII S. Subject Subject Lecture Tutorial Practical Credit Contact No. ID Name (L) (T) (P) Hours Hours 1 DE4 Dept. 3 0 0 9 3 Elective 2 DE5 Dept. 3 0 0 9 3 Elective 3 OE7 OE 3 0 0 9 3 4 DC13* UGP-2 0 0 0 9 3 5 HSS/MS HSS/MS 3 0 0 9 3 Total Credit 45 15 *Internship and Training shall start after the IV Semester, from Summer/winter vacation for at least 12 weeks before graduation and Viva–Voce for the internship shall be held at the beginning of each subsequent semester beginning with V Semester, while the project will continue up to the end of the VIII Semester. Note: 1. OE allotment to be based on CGPA up to previous semester, Total strength of students to be decided by the Dept/Teacher concerned. 2. In place of practicals, a few courses with tutorials can be offered by the Department. Page 4 of 41 SUBJECT LIST DEPARTMENT CORE S. Subject Subject Name Lecture Tutorial Practical Credit Contact No. ID (L) (T) (P) Hours Hours 1 FMC201 Colloids and interfacial phenomena 3 0 0 9 3 2 FMC202 Heat and mass transfer 3 0 0 9 3 FMC203 Physical separation processes for coal and 3 0 0 9 3 3 minerals 4 FMC204 Electrochemistry and corrosion 3 0 0 9 3 5 FMC205 Thermodynamics and kinetics 3 0 0 9 3 6 FMC206 Phase transformation and heat treatment 3 0 0 9 3 7 FMC207 Fine particle processing for coal and minerals 3 0 0 9 3 8 FMC301 Coal and mineral process equipment selection 3 0 2 11 5 9 FMC302 Extractive metallurgy 3 0 0 9 3 10 FMC303 Mechanical metallurgy 3 0 0 9 3 11 FMC304 Coal and mineral processing plant design 3 0 2 11 5 PRACTICAL 1 FMC251 Particle technology laboratory 0 0 2 2 2 2 FMC252 Physical separation processes laboratory 0 0 2 2 2 3 FMC253 Fine particle processing laboratory 0 0 2 2 2 4 FMC254 Introduction to fuel technology laboratory 0 0 2 2 2 5 FMC351 Extractive metallurgy laboratory 0 0 3 3 3 6 FMC352 Heat treatment & mechanical metallurgy 0 0 3 3 3 laboratory DEPARTMENT ELECTIVES (offered by FMME) 1 FMD461 Computational techniques and modelling 3 0 0 9 3 2 FMD462 Process control and plant layout 3 0 0 9 3 3 FMD463 Non-ferrous extractive metallurgy 3 0 0 9 3 4 FMD464 Mineral policy and economics 3 0 0 9 3 5 FMD525 Iron and steel making 3 0 0 9 3 6 FMD526 Cement technology 3 0 0 9 3 7 FMO543 Waste processing and management 3 0 0 9 3 8 FMO544 Clean coal technology 3 0 0 9 3 9 FMO545 Equipment design 3 0 0 9 3 OPEN ELECTIVES (offered by FMME) 1 FMO431 Elements of mineral engineering 3 0 0 9 3 2 FMO541 Characterization of materials 3 0 0 9 3 ESO (offered by FMME) Page 5 of 41 1 FME221 Particle technology 3 0 0 9 3 2 FME222 Introduction to fuel technology 3 0 0 9 3 Page 6 of 41 Course Contents COLLOIDS AND INTERFACIAL PHENOMENA Course Course Name of Course L T P Credits Type Code DC FMC201 Interfacial phenomena 3 0 0 9 Course Objective Fundamentals of colloids and interfacial phenomena and its applications in mineral and metals processing. Learning Outcomes • Characterization of colloidal systems and interfaces. • Fundamentals, characterization, and applications of liquid-gas, liquid-liquid, solid-gas, solid-liquid, and charges interfaces. • Interactions between colloidal particles and factors resulting in colloidal stability. • Experimental techniques for characterization of interfaces and colloidal systems. • Applications of colloids and interfacial phenomena in industrial applications with special emphasis on mineral and metals processing operations. Unit Lecture Topics to be Covered Learning Outcome No. Hours Colloidal systems: definition; importance; particle Introduction to colloids and characterization; classification of colloidal systems; characterization of particles 1 structural characteristics; motion of particles in liquid 3 constituting colloidal systems media: viscosity, sedimentation, Brownian motion, diffusion; osmotic pressure. Liquid-gas and liquid-liquid interfaces: surface and Concept of surface and interfacial interfacial tension; Kelvin’s equation; measurement of tensions, effect of curvature and surface and interfacial tensions; adsorption at interface; temperature on surface tension, 2 6 surfactants; Gibbs adsorption equation; micelle measurement of surface tension, formation; critical micelle concentration; spreading; adsorption at interfaces, introduction monomolecular films; emulsions and foams. to emulsions and foams. Solid-gas interface: Adsorption of gases on solids; Modes of adsorption of gases on physical versus chemical adsorption; classification of solids, adsorption isotherms, physical adsorption; Langmuir, Freundlich, and BET characterization of porous solids. 3 6 adsorption isotherms; determination of total surface area of porous solids, heat of adsorption; effect of solid structure and composition on adsorption. Solid-liquid interface: Contact angle and wetting; Introduction, characterization, and Young’s equation; spreading, adhesion, and immersion mechanisms of wetting phenomenon. 4 6 wetting; measurement of contact angle; ore flotation; detergency; adsorption from solution. Charged interfaces: Electric double layer; zeta Fundamentals, characterization and potential; electrokinetic phenomena: electrophoresis, applications of electric double layer. 5 6 electroosmosis, streaming potential, sedimentation potential; Smoluchowski and Huckel equation. Colloidal interaction and stability: van der Waals Aggregation and stability of colloidal 6 interaction; DLVO theory; electrostatic and steric 3 dispersions. interactions; flocculation. Page 7 of 41 Methods to characterize colloidal systems: Experimental techniques for 7 Viscometry, microelectrophoresis, sedimentation, 3 characterizing colloidal systems. surface tension; static and dynamic light scattering. Industrial applications of colloids and interfacial Industrial applications of colloids and 8 6 phenomena especially in minerals, metals processing. interfacial phenomena. Text Books: S. No. Resource/Book Name Author(s)/Editor(s) Publisher 1 Introduction to colloid and surface chemistry Duncan J. Shaw Butterworth-Heinemann HEAT AND MASS TRANSFER Course Course Name of Course L T P Credit Type Code DC FMC202 Heat and Mass Transfer 3 0 0 9 Course Objective Fundamentals of transport phenomena and its application in metals processing Learning Outcomes Governing equations for solving microscopic and macroscopic problems related to fluid flow, heat and mass transfer with applications in metals processing. Unit Lecture Topics to be Covered Learning Outcome No. Hours Viscous properties of fluids, momentum equation for solving Fluid mechanics: Continuity equation; Navier-Stokes laminar flow problems, introduction equation; turbulence; Engineering Bernoulli’s 1 8 to turbulence, mechanical energy equations; hydrocyclone; electrostatic precipitator; balance equation for solving supersonic flow in nozzles; Darcy’s law macroscopic flow problems, flow in porous media. Heat transfer: Steady and unsteady conduction; General Mechanism for transport of thermal heat transfer equation; natural and forced convection; energy, equations governing heat heat transfer in turbulent flows; heat transfer transfer by conduction, convection, 2 coefficient; Newtonian cooling; radiation heat transfer; 17 and radiation, macroscopic treatment packed and fluidized beds; phase transformation; of heat transfer, applications in metals solidification of metals; heat exchanger design; furnace processing.
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