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Installation and Operation Manual 8-Ccd Wireless Alignment System
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Please read THE ENTIRE CONTENTS OF THIS MANUAL prior to INSTALLATION AND OPERATION. BY PROCEEDING WITH ALIGNER INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. Revision D 07-01-11 P/N 5900120 INSTALLATION AND OPERATION MANUAL 8-CCD WIRELESS ALIGNMENT SYSTEM MODEL: CRT380R RECEIVING BE SAFE The shipment should be thoroughly inspected as soon as it Your new alignment system was designed and built with is received. The signed Bill of Lading is acknowledgement safety in mind. However, your overall safety can be by the shipping carrier as receipt of this product as listed increased with proper training and thoughtful operation in your invoice as being in a good condition of shipment. If on the part of the operator. DO NOT operate or repair this any of these goods listed on this Bill of Lading are missing equipment without reading this manual and the important or damaged, do not accept goods until the shipping carrier safety instructions shown inside. Keep this operation man- makes a notation on the freight bill of the missing or dam- ual near the alignment system at all times. Make sure that aged goods. Do this for your own protection. ALL USERS read and understand this manual. 1645 Lemonwood Dr. Santa Paula, CA. 93060, USA Toll Free 1-800-253-2363 Tel: 1-805-933-9970 Fax: 1-805-933-9160 www.bendpak.com READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS. RECORD HERE THE FOLLOWING INFORMATION WHICH IS LOCATED ON THE SERIAL NUMBER DATA TAG PRODUCT WARRANTY Your new alignment system is warranted for one year on equipment structure; one year on all operat- ing components and tooling/accessories, to the original purchaser, to be free of defects in material and workmanship. -
The Study for Anti-Rollover Performance Based on Fishhook
3rd International Conference on Material, Mechanical and Manufacturing Engineering (IC3ME 2015) The Study For Anti-Rollover Performance Based On Fishhook and J Turn Simulation Fei Xiong1,a, Fengchong Lan1,b, Jiqing Chen1,c*,Yunjiao Zhou1,d 1 South China University of Technology, Guangzhou, China [email protected], [email protected], [email protected],[email protected] Keywords: Fishhook test, J-turn test, Tire vertical force, Anti-roll bar、HCG Abstract. SUV (Sport UtilityVehicle, SUV) HCG (Height of Center Gravity) is higher, relatively low rollover stability, higher rollover accident rate has become an important issue for cars safety. In this paper, Firstly, four-DOF kinematics theoretical vehicle model was established,then combined with a SUV development and design work and built a complete multi-body dynamics model in ADAMS / Car. Based on steady state constant radius handling case and transient sine-swept handling case, the dynamic model was calibrated and corelated to handling test results. At last, to launch a study for the anti rollover performance based on fishook and J Turn simulation, respectively analyzed how front and rear anti-roll bar 、the CGH contribute to the anti-rollover performance of a vehicle, this study is benefcial to the development process of suspension and the design for anti-roll performance of whole vhicle,so it has very important significance. Introduction The National Highway Traffic safety administration (National Highway Traffic SafetyAdministration, NHTSA) statistics show that in 2011, caused by the vehicle rollover accidents accounted for only 2.1% of the total Traffic accident, but the deaths of 7382 people, accounting for 34.7% of the total Traffic accident death toll. -
Adaption and Evaluation of Transversal Leaf Spring Suspension Design for a Lightweight Vehicle Using Adams /C Ar
ADAPTION AND EVALUATION OF TRANSVERSAL LEAF SPRING SUSPENSION DESIGN FOR A LIGHTWEIGHT VEHICLE USING ADAMS /C AR FLORIAN CHRIST Master Thesis in Vehicle Engineering Vehicle Dynamics Aeronautical and Vehicle Engineering Royal Institute of Technology TRITA-AVE 2015:09 ISSN 1651-7660 Adaption and Evaluation of Transversal Leaf Spring Suspension Design for a Lightweight Vehicle using Adams/Car FLORIAN CHRIST © Florian Christ, 2015. Vehicle Dynamics Department of Aeronautical and Vehicle Engineering Kungliga Tekniska Högskolan SE-100 44 Stockholm Sweden ii Abstract This investigation deals with the suspension of a lightweight medium-class vehicle for four passengers with a curb weight of 1000 kg. The suspension layout consists of a transversal leaf spring and is supported by an active air spring which is included in the damper. The lower control arms are replaced by the leaf spring ends. Active ride height control is introduced to compensate for different vehicle load states. Active steering is applied using electric linear actuators with steer-by wire design. Besides intense use of light material the inquiry should investigate whether elimination of suspension parts or a lighter component is concordant with the stability demands of the vehicle. The investigation is based on simulations obtained with MSC Software ADAMS/Car and Matlab. The suspension is modeled in Adams/Car and has to proof it's compliance in normal driving conditions and under extreme forces. Evaluation criteria are suspension kinematics and compliance such as camber, caster and toe change during wheel travel in different load states. Also the leaf spring deflection, anti-dive and anti-squat measures and brake force distribution are investigated. -
Wheel Alignment Simplified
The WHAT and WHY of Toe Caster - Camber Kingpin Inclination - Thrust Angle Steering Angle – Wheel setback WHEEL ALIGNMENT SIMPLIFIED Wheel alignment is often considered complicated and hard to understand In the days of the rigid chassis construction with solid axles, when tyres were poor and road speeds were low, wheel alignment was simply a matter of ensuring that the wheels rolled along the road in parallel paths. This was easily accomplished by means of using a toe gauge or simple tape measure. The steering wheel could then also simply be repositioned on the splines of the steering shaft. Camber and Caster was easily adjustable by means of shims. Today wheel alignment is of course more sophisticated as there are several angles to consider when doing wheel alignment on the modern vehicle with Independent suspension systems, good performing tyres and high road speeds. Below are the most common angles and their terminology and for the correction of wheel alignment and the diagnoses thereof, the understanding of the principals of these angles will become necessary. Doing the actual corrections of wheel alignment is a fairly simple task and in many instances it is easily accomplished by some mechanical adjustments. However Wheel Alignment diagnosis is not so straightforward and one will need to understand the interaction between the wheel alignment angles as well as the influence the various angles have on each other. In addition there are also external factors one will need to consider. Wheel Alignment Specifications are normally given in angular values of degrees and minutes A circle consists of 360 segments called DEGREES, symbolized by the indicator ° Each DEGREE again has 60 segments called MINUTES symbolized by the indicator ‘. -
Forklift Steer Axle
Forklift Steer Axle Forklift Steer Axles - The description of an axle is a central shaft for rotating a gear or a wheel. Where wheeled vehicles are concerned, the axle itself could be fixed to the wheels and revolve together with them. In this instance, bearings or bushings are provided at the mounting points where the axle is supported. Conversely, the axle can be connected to its surroundings and the wheels can in turn revolve around the axle. In this particular instance, a bearing or bushing is situated inside the hole within the wheel in order to enable the wheel or gear to rotate around the axle. With trucks and cars, the word axle in several references is utilized casually. The term generally refers to the shaft itself, a transverse pair of wheels or its housing. The shaft itself rotates together with the wheel. It is frequently bolted in fixed relation to it and referred to as an 'axle shaft' or an 'axle.' It is equally true that the housing around it that is normally known as a casting is likewise called an 'axle' or occasionally an 'axle housing.' An even broader definition of the word means every transverse pair of wheels, whether they are connected to one another or they are not. Hence, even transverse pairs of wheels inside an independent suspension are generally known as 'an axle.' The axles are an important component in a wheeled motor vehicle. The axle serves in order to transmit driving torque to the wheel in a live-axle suspension system. The position of the wheels is maintained by the axles relative to one another and to the motor vehicle body. -
STEERTEK for International Truck Multilink FAS
STEERTEK for International Truck Multilink FAS SUBJECT: Service Instructions LIT NO: 17730-258 DATE: December 2008 REVISION: B TABLE OF CONTENTS Section 1 Introduction . 2 Section 9 Component Replacement Fasteners . 30 Section 2 Product Description. 3 Axle Brackets . 30 Steering Knuckle Section 3 Important Safety Notice . 4 Steering Knuckle Disassembly . 30 Kingpin Preparation & Measurement . 31 Section 4 Parts List. 8 Kingpin Bushing Removal . 33 Section 5 Towing Procedures . 9 Steering Knuckle Bore Measurement . 34 Kingpin Bushing Installation. 35 Section 6 Special Tools . 12 Kingpin Bushing Reaming . 35 Kingpin Seal Installation . 37 Section 7 Preventive Maintenance Steering Knuckle Assembly . 38 Visual Inspection . 13 Tie Rod End and Cross Tube . 40 Lubrication Intervals. 13 Kingpin Lubrication . 14 Section 10 Troubleshooting Guide . 42 Tie Rod End Lubrication . 14 Tie Rod End Inspection. 15 Section 11 Torque Specifications . 44 Tire Inspection. 17 Section 12 Front Alignment Specifications . 45 Kingpin Bushing Inspection . 20 Steering Knuckle Inspection . 21 Reference Materials. 46 Section 8 Alignment & Adjustments Technical Procedure Publication Quiz . 47 Alignment Definitions . 22 General Inspection Prior to Alignment. 24 Front Wheel Alignment . 25 Steering Stop. 27 Toe Setting . 28 STEERTEK for International Truck Multilink FAS SECTION 1 Introduction This publication is intended to acquaint and assist maintenance personnel in the preven- tive maintenance, service, repair, and rebuild of the following Hendrickson equipment as installed on applicable International Truck Multilink Front Air Suspension (FAS) vehicles. Carefully read and understand all safety related information within this publication, on all decals and in all such materials provided by the vehicle manufacturer before conducting any maintenance, service or repair. ■ STEERTEK — A lightweight, formed and robotically welded steer axle assembly. -
Installation Instructions Eibach Springs, Inc
Installation Instructions Eibach Springs, Inc. • 264 Mariah Circle • Corona, California 92879-1751 • USA • Tech Support 800-222-8811 Ext 114 Anti Roll Kit- #3860.312 Chevrolet, Cavalier / Pontiac Sunfire Kit Contents Description Part Number Qty Rear Bar 3860.320R 1 Instructions 3860.312INST 1 Hardware Kit 3860.312HK 1 Information Kit EPAK 1 NOTES: Read All Instructions Before Beginning Installation • Installation of Anti-Roll Kits should only be performed by a qualified mechanic experienced in the installation and removal of suspension components. • Use of a drive on hoist is highly recommended and will substantially reduce installation time. • Never work on or under a vehicle unless it is properly supported by safety stands and wheels are blocked. • Anti-Roll Bars are marked with the letter F and R (located at the end of the part number) designating front and rear bars. • After installation, it is always important to inspect and adjust the following if necessary: - That the bars are centered left to right - Tire and/or wheel fender clearance - Brake line clearance and attachments - Brake anti-locking and anti-skid system sensors Eibach Anti-Roll Kits are designed to work in conjunction with the Eibach Pro-Kit. The Pro-Kit for your car is 3860.140 and will lower your car about 1.5”. Rear bar installation. Note: If your car has an OE anti-roll bar, it is integrated into the beam axle and cannot be removed. The Eibach Bar is designed to work with or without the OE rear bar. 1. Raise the rear of the vehicle so the tires or off the ground. -
Design and Development of Solid Axle System for FS Car
International Journal for Research in Engineering Application & Management (IJREAM) ISSN : 2454-9150Special Issue - AMET-2018 Design and development of solid axle system for FS car Anup Nimbalkar1, Pranav Phatak2, Abhishek Rayrikar3, Raj Desai4, Dr. S.B. Barve5 [1,2,3,4] B.E. Student, Department of Mechanical Engineering, SavitribaiPhule Pune University, Pune, India [5] Professor, Department of Mechanical Engineering, Savitribai Phule Pune Universitym Pune, India Abstract Earlier, FS cars used to have independent suspension system which involved chassis and differential system. Our solid axle system provides a dependent suspension system consisting of less number of moving components and reduced weight of the system. This is achieved by designing a single component capable of performing all the operations that a chassis and differential system can perform. The design is further simplified by removing constant velocity joints and tripod assemblies. This component results in an increase in reliability, effectiveness as well as efficiency and further reduces cost of the system. Keywords:Suspension system, Solid axle, rear setup ofFSAE car, spool drive, integrated brake systems. 1. Introduction student drivers. The setup is sufficiently soft to keep A very good example of dependent suspension system the car planted and stable at high speeds as well as is a solid axle system. In this system a lateral over rough patches, yet responsive enough to quick connection by a single beam or a shaft is made with the driver inputs. The drivers will be able to focus more on wheels. In FS competitions track surfaces are flat. the track, and not worry about the car’s behavior. -
Multi-Criteria Optimization of an Innovative Suspension System for Race Cars
applied sciences Article Multi-Criteria Optimization of an Innovative Suspension System for Race Cars Vlad T, ot, u and Cătălin Alexandru * Product Design, Mechatronics and Environment, Transilvania University of Bra¸sov, Bulevardul Eroilor 29, 500036 Bra¸sov, Romania; [email protected] * Correspondence: [email protected]; Tel.: +40-724-575-436 Abstract: The purpose of the present work was to design, optimize, and test an innovative suspension system for race cars. The study was based on a comprehensive approach that involved conceptual design, modeling, simulation and optimization, and development and testing of the experimental model of the proposed suspension system. The optimization process was approached through multi-objective optimal design techniques, based on design of experiments (DOE) investigation strategies and regression models. At the same time, a synthesis method based on the least squares approach was developed and integrated in the optimal design algorithm. The design in the virtual environment was achieved by using the multi-body systems (MBS) software package ADAMS, more precisely ADAMS/View—for modeling and simulation, and ADAMS/Insight—for multi-objective optimization. The physical prototype of proposed suspension system was implemented and tested with the help of BlueStreamline, the Formula Student race car of the Transilvania University of Bras, ov. The dynamic behavior of the prototype was evaluated by specific experimental tests, similar to those the single seater would have to pass through in the competitions. Both the virtual and experimental results proved the performance of the proposed suspension system, as well as the usefulness of the design algorithm by which the novel suspension was developed. -
Trim Height Inspection
3/11/2016 Document ID: 745583 2004 C adillac Escalade - AWD [1gyek63n34r121918] | Avalanche, Escalade, Suburban, Tahoe, Yukon VIN C /K Service Manual | Suspension | Wheel Alignment | Specifications | Document ID: 745583 Trim Height Inspection Trim Height Measurements Trim height is a predetermined measurement relating to vehicle ride height. Incorrect trim heights can cause bottoming out over bumps, damage to the suspension components and symptoms similar to wheel alignment problems. Check the trim heights when diagnosing suspension concerns and before checking the wheel alignment. Perform the following before measuring the trim heights: Make sure the vehicle is on a level surface, such as an alignment rack. Remove the alignment rack floating pins. Set the tire pressures to the pressure shown on the certification label. Refer to Vehicle Certification Label in General Information. Check the fuel level. Add additional weight if necessary to simulate a full tank. To ensure proper weight distribution make sure the rear storage compartment is empty. Close the doors and hood. Z Height Measurement Important: K models only the Z height must be adjusted before the alignment. The Z height dimension measurement determines the proper ride height for the front end of the vehicle. Vehicles equipped with torsion bars use a adjusting arm in order to adjust the Z height dimension. Vehicles without torsion bars have no adjustment and could require replacement of suspension components. Important: All dimensions are measured vertical to ground. Cross vehicle Z heights should be within 12 mm (0.47 in) to be considered correct. 1. Place hand on the front bumper and jounce the front of the vehicle. -
Cal Poly Supermileage Drivetrain Assembly Final Design
Project Advisor: John Fabijanic Club Advisor: Dr. Joseph Mello ME: 429-01 Fall 2017 June 13th, 2018 Justin B. Miller CAL POLY [email protected] SUPERMILEAGE Heather A. Fields [email protected] DRIVETRAIN Mike R. Bolton Final Design Report [email protected] Statement of Disclaimer Since this project is a result of a class assignment, it has been graded and accepted as fulfillment of the course requirements. Acceptance does not imply technical accuracy or reliability. Any use of information in this report is done at the risk of the user. These risks may include catastrophic failure of the device or infringement of patent or copyright laws. California Polytechnic State University at San Luis Obispo and its staff cannot be held liable for any use or misuse of the project. 2 Table of Contents 0.0 EXECUTIVE SUMMARY 10 1.0 INTRODUCTION 11 2.0 BACKGROUND 12 2.1 PAST AND CURRENT SUPERMILEAGE DRIVETRAIN DESIGNS 12 2.1.1 2018 SHELL ECO-MARATHON RULEBOOK ADHERENCE 12 2.1.2 FORMER CAL POLY DRIVETRAIN DESIGNS 12 2.1.3 UNIVERSITЀ LAVAL 14 2.1.4 UNIVERSITY OF TORONTO 14 2.2 CLUTCH 15 2.3 POWER TRANSMISSION METHODS 16 2.4 SPROCKET 18 2.4.1 REDUCTION AND STAGES 18 2.4.2 SPROCKET MATERIAL 19 2.5 LUBRICATION 20 2.6 HUB & FREEWHEEL 20 2.6.1 PAWL DESIGN 21 2.6.2 FREECOASTER CLUTCHED DESIGN 21 2.6.3 AVAILABILITY OF LHD COMPONENTS 22 2.7 ALIGNMENT AND TOLERANCES 22 2.8 LOCATING PINS 23 2.9 CMM CAPABILITIES 23 2.10 FLATNESS IN SHEET METAL 23 2.11 WATERJET CUTTING CARBON FIBER 23 2.12 DRIVETRAIN EFFICIENCY MEASUREMENTS 24 3.0 OBJECTIVES 25 3.1 QUALITY FUNCTION DEPLOYMENT 25 3.2 BUDGET AND COST 26 3.3 EFFICIENCY 26 3.4 HUB/SPROCKET PLAY 26 3.5 WEIGHT 26 3.6 SIZE 26 3.7 MANUFACTURABILITY 26 4.0 DESIGN DEVELOPMENT 27 4.1 DRIVE SYSTEM 27 4.1.1 CHAIN VS. -
Design of Three and Four Link Suspensions for Off Road Use Benjamin Davis Union College - Schenectady, NY
Union College Union | Digital Works Honors Theses Student Work 6-2017 Design of Three and Four Link Suspensions for Off Road Use Benjamin Davis Union College - Schenectady, NY Follow this and additional works at: https://digitalworks.union.edu/theses Part of the Mechanical Engineering Commons Recommended Citation Davis, Benjamin, "Design of Three and Four Link Suspensions for Off Road Use" (2017). Honors Theses. 16. https://digitalworks.union.edu/theses/16 This Open Access is brought to you for free and open access by the Student Work at Union | Digital Works. It has been accepted for inclusion in Honors Theses by an authorized administrator of Union | Digital Works. For more information, please contact [email protected]. Design of Three and Four Link Suspensions for Off Road Use By Benjamin Davis * * * * * * * * * Submitted in partial fulfillment of the requirements for Honors in the Department of Mechanical Engineering UNION COLLEGE June, 2017 1 Abstract DAVIS, BENJAMIN Design of three and four link suspensions for off road motorsports. Department of Mechanical Engineering, Union College ADVISOR: David Hodgson This thesis outlines the process of designing a three link front, and four link rear suspension system. These systems are commonly found on vehicles used for the sport of rock crawling, or for recreational use on unmaintained roads. The paper will discuss chassis layout, and then lead into the specific process to be followed in order to establish optimal geometry for the unique functional requirements of the system. Once the geometry has been set up, the paper will discuss how to measure the performance, and adjust or fine tune the setup to optimize properties such as roll axis, antisquat, and rear steer.