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Machining Services Machining Services Pictorial Table Of Contents T-Slot Profile RT & QF Profile Shaped Profile Anchor Fastener Butt Fastener Cut to Length Cut to Length Cut to Length Tap Profile End Access Hole Counterbore Counterbore 0.0 .750” 2.25” 3.75” 5.25” ø D ø D 0.0 .750” A A B B C C Page 859 Page 860 Page 860 Page 861 Page 863 Page 865 Page 865 Y Drill Thru Profile Miter Cut Miter Cut Profile Miter Cut Clearance Drill Clearance Drill Thru & Counterbore Profile Miter Cut Worksheet Counterbore with Counterbore Thru in T-Slot Between T-Slots U Y Y ø B T T TWX 45º A R R R R R R R 0º B C Example: F Negative Angle The following fields are requiredø to B complete a custom Positive Angle V V Z Z A A profile miter cut. DU U U U Y E 45º Minimum and Maximum mm mm C A = -30º B = 43.18” or 450 C = 3.00” or 80 ø E A Angle Refers to Dimension A F ø A D = -45º E = 45º F = 60º Positive Angle D Negative Angle C S S S S S B C V V V V Z V Z D ø E Page 866 Page 868 Page 869 Page 870 Page 871 Page 872 T Page 873 Furniture Style W X Deluxe Door Handle Door Handle Miter Connector T-Nut Clearance Central Connector ManifoldU Access Bolt UConnector R U V ø .181” Thru 10-32 Tap Profile Milling Profile Milling Profile Milling Profile Milling Profile Milling Profile Milling Profile Milling Positioning(4.60mm) Example Positioning Example .750” .750” Y (19.05mm) ø .500” Thru (19.05mm) ø .390” Thru A (12.70mm) (9.91mm) Counterbore ø .597” x “C” Deep B ø .394” x “A” Deep T Distance From Profile C A ø B (15.16mm) (10.00mm) R .219” A ø B x E Deep End To Slot Center V Only Drills Thru V (5.56mm) One Profile Wall E ø .875” x .500” Deep D T-Slot Center B .750” (22.23mm x 12.70.750”mm) ø .813”4.000” x .390” Deep C 4.000” ANG U Y Y (20.62mm x 9.91mm) (19.05mm) (19.05mm) (101.60mm) (101.60mm) 1.439” (36.55mm) A 24.000” 24.000” 1.858” Drill Thru T T T W X (609.60mm) (609.60mm) (47.20mm) Profile Wall D MACHINING SERVICES Page 874 Page 875 Page 876 Page 877 Page 878 PageU 879 Page 880 U Y V V Z Z Brake Holes for 45 Degree Connector Rod Panel T-Slot Access Linear Bearings Flange Milling End Tap Cut-to-Size Routing EdgeV Radius Corner Radius V Z V Z Corner Radius ≤ 3.000” (76.20mm) Full Edge Radius A Top Edge Radius MITER .500” Panel Thickness .375” or .500” 9.53mm or 12.70mm Gasket B this side Tap Page 881 Page 883 Page 883 Page 884 Page 885 Page 886 Page 887 Inside Corner Profile Corner Full Profile Corner End Fastener Anchor Fastener Central Connector Corner Connector Connector Clearance Notch Clearance Notch Clearance Notch Clearance Notch Clearance Notch Clearance Notch Clearance Notch B R .125” R .125” (3.18mm) (3.18mm) R .125” R .125” R .125” R .125” R .125” (3.18mm) A (3.18mm) A (3.18mm) (3.18mm) B B Notched Corner of Panel NotchedA Corner of Panel A Notched Corner of Panel Notched Corner of Panel Notched Corner of Panel Notched Corner of Panel B A B to Clear the Corner of the to Clear the Full T-slotted Profile to Clear the Tab of the to Clear the Cam of the to Clear the Central Connector to Clear the Locating Tab Notched Corner of T-slotted Profile Connecting End Fastener ConnectingA Anchor Fastener of the Tri-Corner Connector Panel to Clear Inside C Corner Connector B A A Page 888 Page 889 Page 890 Page 891 Page 892 Page 893 Page 894 CONTINUE ® ® For the most up to date information on 80/20 products visit 8020.net For the most up to date information on 80/20 products visit 8020.net 857 Machining Services Pictorial Table Of Contents Hidden Corner Adjustable Tension Connector Bolt Connector Plate Connector Grabber™ Door Locking Grabber™ Flush Handle and Detent Hinge Clearance Notch Clearance Notch Clearance Notch Catch Panel Milling Handle Panel Milling Panel Milling Panel Milling B Reference the A ø B B Reference the Distance From Distance From Reference the the Top of Your Reference the the Top of Your Distance From the B Panel to the Distance From Panel to the R 3.18mm Center Line Top of Your Panel the Top of Your mm Center Line R .125” R 3.18 to the Center Line Panel to the A (3.18mm) B A Center Line C A B B B 6-32 Tap Thru (2) A C C A A Drill Thru (2) A Page 895 Page 896 Page 896 Page 897 Page 897 Page 898 Page 899 R .125” (3.18mm) B Plastic Panel / Top Mount Milling Plastic / Steel Door PanelA Mount Block Panel Retainer Aluminum Plate for Plastic Panel or Miscellaneous Handle Panel Milling Panel Milling Milling Cutout Aluminum Plate Panel Milling B A A Reference the ReferenceDistance Fromthe Distance Reference the Distance A Fromthe the Top Toof Yourp of Your Panel to the From the Top of Your PanelCenter to theLine Center Line Panel to the Center Line Reference the Distance From the Top of Your .062 R .125” A Panel to the Center Line Gap (3.18mm) B B R .125” R .125” Drill Thru (3.18mm) Drill Thru (3.18mm) C Drill Thru (2) 2 Sided Cutout 3 Sided Cutout 4 Sided Cutout Page 900 Page 901 Page 902 Page 903 Page 904 Page 905 MACHINING SERVICES ® 858 For the most up to date information on 80/20 products visit 8020.net Machining Services 45 Series 40 Series 30 Series 25 Series 20 Series Metric 15 Series 10 Series Fractional T-Slot Profile Cut to Length Part Description: The T-slot profile cut-to-length machining service has a tolerance of plus or minus .015” (.38mm) with a squareness tolerance of .002” per inch (.02mm/cm) max. All profiles are washed, dried and wrapped before shipping to provide a clean product. T-Slot Profile Cut to Length Part No. Series Applicable Profiles Cut Squareness Cut Tolerance 7005 1001, 1001-S, 1002, 1002-S, 1003, 1003-S, 1004, 1004-S, 1010, 1010-S, 1012, 1012-S, 1050 7000 1020, 1020-S, 2012 7003 1030, 1030-S 7012 2020, 2020-S 7013 2040, 2040-S 1501, 1501-LS, 1502, 1502-LS, 1503, 1503-LS, 1504, 1504-LS, 1515, 1515-S, 1515-Lite, +/- .002” / in +/- .015” 7010 1515-LS, 1515-UL, 1515-ULS, 1517, 1517-LS, 1534-Lite, 1547, 1575 7020 1530, 1530-Lite, 1530-LS, 1530-S, 3034-Lite, 3075 7021 1545, 1545-S, 1545-LS 7030 3030, 3030-Lite, 3030-LS, 3030-S 7023 3060 MACHINING SERVICES 20-7005 20-2020 20-7020 20-2040 20-7030 20-4040 25-7005 25-2525, 25-2501, 25-2502, 25-2503, 25-2504, 25-2527, 25-2514 25-7000 25-2550, 25-5013 25-7003 25-2576 25-7012 25-5050 25-7013 25-5010 30-7010 30-3001, 30-3002, 30-3003, 30-3004, 30-3030, 30-3022 30-7020 30-3060 +/- .02mm / cm +/- .38mm 30-7030 30-6060 40-7010 40-4001, 40-4002, 40-4003, 40-4004, 40-4040-UL, 40-4040-Lite, 40-4040, 40-4020, 40-4030-Lite, 40-4045-Lite 40-4080-UL, 40-4080-Lite, 40-4080, 40-8020, 40-4082-Lite, 40-4083-Lite, 40-4084-Lite, 40-4085-Lite, 40-4093, 40-7020 40-4094, 40-4096 40-7021 40-4012 40-7030 40-8080 40-7023 40-8016 45-7010 45-4545, 45-4545-Lite 45-7020 45-4590 45-7030 45-9090 ® ® For the most up to date information on 80/20 products visit 8020.net For the most up to date information on 80/20 products visit 8020.net 859 Machining Services Fractional Metric Ready Tube Quick Frame Ready Tube® & Quick Frame® Profile / Structural Shape Cut to Length Part Description: The Ready Tube®, Quick Frame® and structural shape cut-to-length machining services have a tolerance of plus or minus .015” (.38mm) with a square tolerance of .002” per inch (.02mm/cm) max. All profiles are washed, dried and wrapped before shipping to provide a clean product. Ready Tube & Quick Frame Profile Cut to Length Part No. Series Applicable Profiles Cut Squareness Cut Tolerance 7010 9700, 9701 7020 9705, 9706, 9725, 9726, 9728 +/- .002” / in +/- .015” 7310 9000, 9005, 9010, 9015, 9025, 9030, 9035 MACHINING SERVICES Shaped Profile Cut to Length Part No. Series Service Type Cut Squareness Cut Tolerance 7001 Cut to Length .750” Round Connector Rod 7205 Cut to Length 1.00” Round Tube 7210 Cut to Length 1.50” Round Tube +/- .002” / in +/- .015” 7213 Cut to Length 2.00” Round Tube 7212 Cut to Length Shapes with ALL Profile Sides < 3.250” 7224 Cut to Length Shapes with ANY Profile Side ≥ 3.250” 65-7212 Cut to Length Shapes with ALL Profile Sides < 82mm +/- .02mm / cm +/- .38mm 65-7224 Cut to Length Shapes with ANY Profile Side ≥ 82mm ® 860 For the most up to date information on 80/20 products visit 8020.net Machining Services 20 Series Metric 15 Series 10 Series Fractional Tap Profile End Part Description: The tap profile end machining service is used to add threads to the extruded holes in a T-slot profile.
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