Drill Press Operator: Instructor's Guide
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Revealing Internal Flow Behaviour in Arc Welding and Additive
ARTICLE https://doi.org/10.1038/s41467-018-07900-9 OPEN Revealing internal flow behaviour in arc welding and additive manufacturing of metals Lee Aucott 1, Hongbiao Dong 2, Wajira Mirihanage3, Robert Atwood 4, Anton Kidess5,10, Shian Gao2, Shuwen Wen6,11, John Marsden6, Shuo Feng2, Mingming Tong7,12, Thomas Connolley 4, Michael Drakopoulos4, Chris R. Kleijn5, Ian M. Richardson8, David J. Browne7, Ragnvald H. Mathiesen9 & Helen.V. Atkinson2,13 1234567890():,; Internal flow behaviour during melt-pool-based metal manufacturing remains unclear and hinders progression to process optimisation. In this contribution, we present direct time- resolved imaging of melt pool flow dynamics from a high-energy synchrotron radiation experiment. We track internal flow streams during arc welding of steel and measure instantaneous flow velocities ranging from 0.1 m s−1 to 0.5 m s−1. When the temperature- dependent surface tension coefficient is negative, bulk turbulence is the main flow mechanism and the critical velocity for surface turbulence is below the limits identified in previous theoretical studies. When the alloy exhibits a positive temperature-dependent surface tension coefficient, surface turbulence occurs and derisory oxides can be entrapped within the subsequent solid as result of higher flow velocities. The widely used arc welding and the emerging arc additive manufacturing routes can be optimised by controlling internal melt flow through adjusting surface active elements. 1 United Kingdom Atomic Energy Authority, Culham Science Centre, Abingdon, Oxfordshire OX14 3DB, UK. 2 Department of Engineering, University of Leicester, Leicester LE1 7RH, UK. 3 School of Materials, University of Manchester, Manchester M13 9PL, UK. -
Gmp Facilities List
General Machine Products Inc., Co. | 3111 Old Lincoln Hwy | Trevose, Pa phone (215)-357-5500 | fax (215) 357-6216 GMP FACILITIES LIST CNC Lathes (2) Okuma 1420: dia. to 14.2" and lengths to 26.4", bar feed cap.2.25". (1) Mazak M20: dia. to 8.75" and lengths to 19.7", bar feed cap.1.75" (1) Mazak SQT100: dia. to 11.0" and lengths to 17.2", bar feed cap.1.63" with sub spindle and live tooling for mill / drill operations. (1) Okuma LT10: dia. to 8.3" and lengths to 26.5", bar feed cap. 1.63" with sub spindle and live tooling for mill / drill operations. CNC Machining Centers (1) Makino A55: horizontal, 16" (2) pallet, 22"X, 22"Y, 22"Z, full 4th axis, 60 tools, 20,000 rpm spindle. (1) Mazak H400: horizontal, 16" (2) pallet, 22"X, 20"Y, 20"Z, 1 degree indexing 4th axis, 30 tools. (1) K&T HMC1500: horizontal, 60"X, 40"Y, 20"Z, 5 degree indexing 4th axis, 20 tools. (1) K&T MM1015: horizontal, 18" (2) pallet, 24"X, 24"Y, 20"Z, full contouring 4th axis, 120 tools. (1) Milwaukee VB4: vertical, 40"X, 27"Y, 16"Z, full contouring 4th axis, 30 tools. (4) Chiron 4512: vertical, 21"X, 12"Y, 16"Z, full 4th and positioning 5th axis, 20 tools. (1) LeBlond / Makino Model KE55: vertical, 21.6"X, 12.6"Y, 13.5"Z Press Forming (1) Pacific 250 ton hydraulic "C" frame: max. open 20", max closed 8". Lwr. -
Tensile Specimen Punch
Central Washington University ScholarWorks@CWU All Undergraduate Projects Undergraduate Student Projects Spring 2020 Tensile Specimen Punch Triet Huynh [email protected] Follow this and additional works at: https://digitalcommons.cwu.edu/undergradproj Part of the Mechanical Engineering Commons Recommended Citation Huynh, Triet, "Tensile Specimen Punch" (2020). All Undergraduate Projects. 123. https://digitalcommons.cwu.edu/undergradproj/123 This Dissertation/Thesis is brought to you for free and open access by the Undergraduate Student Projects at ScholarWorks@CWU. It has been accepted for inclusion in All Undergraduate Projects by an authorized administrator of ScholarWorks@CWU. For more information, please contact [email protected]. Senior Project Tensile Specimen Punch By Triet Huynh Central Washington University Department of Mechanical Engineering Technology Fall 2019 to Spring 2020 Table of Contents Introduction .......................................................................................................................... 5 Motivation:....................................................................................................................................5 Function Statement: ......................................................................................................................5 Requirements: ...............................................................................................................................5 Engineering Merit: .........................................................................................................................5 -
Sterling Gun Drills’ Drills That Can Be Used DM2000 and DM3000 Kits, Directly on the Drilling Site
Deep Hole Gun Drills and Drilling Systems Contents An introduction to deep hole gun drilling Toolholders A brief background on the history of deep hole gun drills, gun drilling and how the gun drilling machine works ................................................................................ 3 Gun drill components and accessories A variety of toolholding Features of our standard gun drill and accessories for and reduction sleeves gun drill machines ............................................................ 4 for most machines ...........................................................12 Deep hole gun drills and reamers The TWINMASTER® deep hole drill The features and applications for a completely new two flute deep hole drill ....................... 13 A listing of styles and characteristics available. We offer gun drills from stock, or we can make custom drills to meet your specific application......................................... 5 Nose grinds and contours The best combination of nose grind and contour for Ordering and your application ............................................................... 6 resharpening information ......................................................................14 The DM-41/42 regrind fixture A manual fixture for both gun Spraymist kits drills and half round drills for surface or tool and cutter grinding machines .......................................... 7 The DM-43 regrinding system A self contained machine for gun drills and half round A description of Sterling Gun Drills’ drills that can -
AUCTION POWDERED METAL COMPACTION PRESS FACILITY CLOSING Compacting Presses, Furnace Lines, Vacuum Furnace & Misc
AUCTION POWDERED METAL COMPACTION PRESS FACILITY CLOSING Compacting Presses, Furnace Lines, Vacuum Furnace & Misc. Furnaces, Metal Powder Inventory, CNC & Conventional Machine Tools, CNC E.D.M.s, Grinders, Metallurgy Department, Q.C. & Measuring Equipment, Precision Machine Accessories, Shop Support Tools, Air Compressor, Forklifts, More < DORST 100 T. 1998 POWDER METAL PRESS CNC REBUILT 1997 MAZAK SUPER QUICKTURN 200MS INSPECTION CNC LATHE THURSDAY Wednesday December 8 DECEMBER 9 9:00 A.M. to At the Premises of 10:00 A.M. 4:00 P.M. & MAJOR POWDERED METAL PRESS Morning of Sale & TOOLROOM FACILITY BUYER’S PREMIUM: 12% ONSITE • 15% VIA WEBCAST 4912 Research Dr. NW, HUNTSVILLE, ALABAMA 35805 (See Directions on Back Page) < ABBOTT BELT-TYPE SINTERING FURNACE > VACUUM 1995 INDUSTRIES VACUUM FURNACE Read Terms and Conditions On-Site Bidding in Huntsville, Alabama or Bid Via Webcast at on Back Page of Brochure Sale Conducted By: Headquarters: 2901 W. Sam Houston Pkwy. N., Suite A-130 Houston, TX 77043 PHONE: (713) 691-4401 FAX: (713) 672-7905 Bob Braman AL Lic. #1403 • Ron Moore AL Lic. #1404 E-MAIL: [email protected] HOUSTON • DALLAS • ST. LOUIS WEBSITE: www.pmi-auction.com REBUILT 1997 BUSSMANN 400 T. POWDER CINCINNATI 200 T. POWDER DORST 100 T. POWDER DORST 100 T. POWDER METAL PRESS METAL PRESS METAL PRESS METAL PRESS POWDER METAL PRESSES HYDRAULIC PRESSES BUSSMANN MDL. HPM-4005 HYDRAULIC, DORST MDL. TPAN-100 MECHANICAL, 100 T. GENERAL HYDRAULICS MDL. 410-D400-36 4-POST, 400 T. 400 T. pressing cap., 200 T. return cap. (upper cap., rebuilt 10/97 by Dorst, programmable cap., 36" x 56" bed size, 20" x 41" dist. -
Millimeter Wave Linac and Wiggler Structures
MM-Wave Linac and Wiggler Structures H. Henke Technical University Berlin Institut fuer Theoretische Elektrotechnik Einsteinufer 17, EN 2 D- 10587 Berlin Abstract In an international collaboration a new technology is kW RF peak power for 1 mA current. This is a reasonably being developed for a 50 MeV millimeter RF-wavelength low power level for designing new sources, for instance little electron linear accelerator complex for production of coherent sheet beam klystrinos also in planar technology. Then, the tunable synchrotron radiation. The accclcrator components and whole device would fit on a standardlab table. the wiggler are being designed with planar geometries suitable 2.5MeV F MeV for deep X-ray lithography and subsequent electroplating F5o”r:e bUrK’1P”l (LIGA) or for etching and electroplating silicon wafers. The b&c design ideas of different components for bunching, pre- acceleration, acceleration, focussing and the wiggler are presented. hem 1. INTRODUCTION Micromechanic technology has developed a vast range of fabricational methods for devices in the submillimeter range: high precision stamping, diamond lathes, laser cutting, diffusion bonding, lithography and etching of silicon wafers and deep X-ray lithography with subsequent electroplating Fig. 1 Conceptual design of an integrated mm-wave (LIGA [ll). So, the technology is available for studying and ndiaton source (IMIRAS) eventually building high precision accelerator components and struclures for very high RF frcquencics, let us say above 100 The paper presents different RF structures for acceleration GHz. In this context it is of great importance that the relative and pre-acceleration, possible focussing devices and structures dimensional and frequency tolerances increase with tie square for a microwave wiggler. -
Cutting Tools & Metalworking
17–268 Edge Finders, Wiggler Sets, Height Gauges, Surface Gauges, Bore Gauge Sets Edge Finders Surface Gauges Egde Finders Surface Gauges 0962311 0962312 3163164 7059268 7059269 7059270 Part No. Head Diameter Shank Diameter Style Type 0962311 0.500" 1/2" Single End Edge Finder 0962312 0.200" / 0.500" 1/2" Double End Edge Finder 3163164 0.200" 3/8" Single End Edge Finder 7059268 0.200" 3/8" Single End Edge Finder 7059269 0.200" 1/2" Single End Edge Finder 7059270 0.200" 3/8" Single End Edge/Center Finder Wiggler Sets Part No. Spindle Size Base Size Base Material 3163146 4" / 7" 2-3/16" x 1-5/8" Steel 5 Piece Wiggler Set 3163147 12" / 9" 3-1/8" x 2-1/2" Steel • Made from precision ground tool steel • Includes offset indicator holder and improved chuck design for holding Bore Gauge Sets attachments Telescoping Gage Sets • Range: 1/2-6" • Handle length: 2-3/8" except 3-1/4 on the largest • Each with a handle, one rigid contact arm Part No. Contents and one spring tensioned contact arm 0962313 Chuck, (4) Attachments • Hardened and ground radius on ends CUTTING Height Gauges Part No. Range Contents 0324730 1/2" - 6" 5 Piece Set Includes: 5 Telescoping Gauges Electronic Height Gage - T 3752 Series OOLS & METALWORKING • Clear bar graduations in .100" and Telescoping Gage Sets 5mm increments • Automatically self-centering • Carrier and scriber designed to read from zero, set • Has two telescoping contacts ZERO at any position • Constant spring tension gives uniform • Ability to retain and return to true zero reading contact pressure • In/mm conversion • Easily locked at any setting • Ability to assign minimum and maximum limits • RS232 output for data collection, analysis and hard Part No. -
Newsletter Volume 1, Issue 1
February 2010 MiniTech Engineering & Model Supplies Vol 2 No 1 Newsletter Volume 1, Issue 1 It seems that one of the more Well this edition of the popular items that sell well are Newsletter should solve that Job Interview Question books. In searching for new titles little issue once and for all. You are driving along in your car we have come across a supplier Another slightly different on a wild, stormy night. You pass issue deals with a tool that who is willing to send us their by a bus stop, and you see three How to use a many machinists already collection of volumes. Our have. Sitti ng in their shed people waiting for the bus: wiggler freight costs being reduced by “somewhere,” it doesn’t get a making purchases in bulk. jersey because the user 1. An old lady who looks as if she (wobbler) is about to die. doesn’t really know how to We ha ve listed the titles inside. 2. An old friend who once saved put it to work. That could be your life. Steady as she You may be interested to check the case for the ubiquitous them out and try something 3. The perfect man (or) woman goes or the method travelling steady. you have been dreaming about. completely different for your of using a travelling One person’s methodology steady. next project. for putting it to good use is Which one would you choose to also covered in this issue of offer a ride to, knowing that there There are a lot of tools out there Massive list of the Newsletter. -
Transiently Stable Emulsions for Metalworking Fluids
ISTC Reports Illinois Sustainable Technology Center Transiently Stable Emulsions for Metalworking Fluids Peter Bittorf Shiv G. Kapoor Richard E. DeVor Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign RR-119 December 2011 www.istc.illinois.edu RR-119 Transiently Stable Emulsions for Metalworking Fluids Peter Bittorf, Shiv G. Kapoor, and Richard E. DeVor Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign December 2011 Submitted to the Illinois Sustainable Technology Center Prairie Research Institute University of Illinois at Urbana-Champaign www.istc.illinois.edu The report is available on-line at: http://www.istc.illinois.edu/info/library_docs/RR/RR119.pdf Printed by the Authority of the State of Illinois Patrick J. Quinn, Governor This report is part of ISTC’s Research Report Series. Mention of trade names or commercial products does not constitute endorsement or recommendation for use. Acknowledgements The authors would like to thank the Illinois Sustainable Technology Center, a division of the Prairie Research Institute at the University of Illinois at Urbana-Champaign, for their support of the project (Grant No. HWR05191). In addition, the authors would like to thank all of the gracious and helpful staff at the Illinois Sustainable Technology Center for their assistance with data acquisition and analysis. In particular, the authors would like to thank Dr. Nandakishore Rajagopalan for his guidance and support during the project. iii iv Table of Contents -
PALMGREN 9615035 Catalog.Pdf
Vises TRADITIONAL DRILL PRESS VISES These versatile drill press vises set the industry standard. • Base and bed parallel to 0.001" • All vises can be mounted on the base, either side or placed on end for general use • LIFETIME GUARANTEE Item # Description List Price SALE 9612152 Drill press vise, 1.5" $81.00 $73.00 9612251 Drill press vise, 2-7/16" $89.00 $80.00 9612253 Drill press vise, 2-7/16" $90.00 $81.00 9612301 Drill press vise, 3" $179.00 $161.00 9612401 Drill press vise, 4" $215.00 $193.00 9612602 Drill press vise, 6" $405.00 $364.00 LOW PROFILE DRILL PRESS VISES Incredibly tough, compact vises with low overall height for tight-clearance applications. • Four slots for secure mounting to machine table • Base and bed parallel to 0.001" Item # Description List Price SALE 9612403 Low profile drill press vise, 4" $65.00 $51.00 9612601 Low profile drill press vise, 6" $148.00 $115.00 9612801 Low profile vise, 8" $225.00 $174.00 QUICK RELEASE VISES Quick-action mechanism for repetitive operations where the workpiece must be secured and released rapidly. Item # Description List Price SALE 9612321 Quick action vise, 3" $53.00 $48.00 9612421 Quick action vise, 4" $170.00 $153.00 9612621 Quick action vise, 6" $185.00 $166.00 9612821 Quick action vise, 8" $270.00 $243.00 RAPID ACTING, EXTRA CAPACITY MACHINE VISES Our unique patented rapid action nut is ideal for repetitive operations where the workpiece must be secured and released rapidly. • Rapid acting clamp and un-clamp of any size workpiece • 4” & 6” Jaw widths • 8” & 10” jaw opening -
Deeptri-Drill, the Easy-To-Handle, Indexable Gundrill Series, Delivers Outstanding Performance, Exceptional Efficiency and Stability in Deep Hole Drilling
DrillLine www.tungaloy.com Tungaloy Report No. 430-G Deep hole drills for outstanding productivity in a wide range of applications ACCELERATED MACHINING DrillLine DeepTri-Drill, the easy-to-handle, indexable gundrill series, delivers outstanding performance, exceptional efficiency and stability in deep hole drilling www.tungaloy.com DeepTri-Drill indexable gun drill with exceptional efficiency now offers smaller diameters Wide range of options for various deep hole applications 2500 TRLGCH(for cross holes) DC: 14.68 - 24 mm OAL: 1652 - 1833.4 mm 1500 Special item range TRLG DC: 12 - 30 mm OAL: 801.8 - 1652.9 mm 1000 Drill length (mm) MCTRCH(for cross holes) 500 DC: 14 - 28 mm, L/D: 25 MCTR DC: 12 - 40 mm L/D: 8, 10, 15, 20, 25 0 Drill diameter : 10 20 30 40 DC (mm) New LOGT TOHT FBM..-I/C / FBH .. DC = 12 - 13.9 mm DC = 14 - 28 mm DC = 28.1 - 40 mm Unique insert with 2 Unique insert with Unique insert with 2 cutting cutting edges, chip splitters 3 cutting edges, chip edges and built-in wiper and built-in wiper splitters and built-in wiper 4 DeepTri-Drill ACCELERATED MACHINING Ultimate efficiency - Unique chip breaker and chip splitter on the cutting edge enables impressive chip control at any feed rate, especially at higher feeds ■ Comparison of performance between ■ Chip forms brazed and indexable gun drills S55C / C55 S55C / C55 Drill diameter : DC = 21 mm 140 100 c (m/min) V Brazed gundrill Cutting speed: 50 0.05 0.1 0.15 0.2 0.25 0.3 V f Cutting speed : c = 100 m/min Feed : (mm/rev) Feed : f = 0.15 mm/rev Brazed gun drill - Thanks to smooth chip evacuation, deep hole making (drilling) is possible even with a standard coolant pressure of 1-2 MPa (145-290 psi) Vc = 60 m/min f = 0.05 mm/rev Excellent roundness, straightness, and surface finish Special cutting edge geometry and optimized guide pads provide exceptional hole quality. -
Countersinking/Counterboring Tools ______General Product Description
FOR HARDOX® Countersinking/ Counterboring Tools Data Sheet Machine tools WEAR PLATE 2019-02-08 Countersinking/Counterboring tools _____________________________________________________________________________________________________________________________ General Product Description The countersinking/counterboring tools for Hardox® wear plate are premium tools developed specifically for machining Hardox® wear plate. The tools are made of an extremely tough material that makes them very suitable for unstable conditions. The interchangeable system has been designed specifically to save both time and money in the workshop. The tool builds on an interchangeable system with four different components: Tool holder – Cylindrical tool holder for morse taper shank, very stable thanks to short overhang. Also available with Weldon shank upon request. Countersink/Counterbore tool Pilot - with minimum risk of breakage from heat generation thanks to tolerances as low as c9. Good stability due to control of radial forces Replaceable inserts that are thicker than standard inserts for increased rigidity, better wear resistance that can stand higher feed rates. Special grade and coating Key Benefits Excellent performance in Hardox® wear plate. Long lasting due to narrow tolerances and extremely tough material. All parts are replaceable within seconds and can be combined in many different ways, to lower the cost of different functionalities for the user. Very low cost per hole Shorter production time to create holes and low tool cost as the inserts have 3 cutting edges and therefore last 3 times longer than conventional solutions Typical Machines The countersinking/counterboring tools for Hardox® wear plate have been designed to work extremely well with manual radial and/or pillar drills but also work very well in CNC machines.