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Progress the Business and Technology of Heat Treating ® May/June 2008 • Volume 8, Number 3
An ASM International® HEATPublication TREATING PROGRESS THE BUSINESS AND TECHNOLOGY OF HEAT TREATING ® www.asminternational.org MAY/JUNE 2008 • VOLUME 8, NUMBER 3 HEAT TREATMENT OF LANDING GEAR HEAT TREAT SIMULATION MICROWAVE HEATING SM Aircraft landing gear, such as on this U.S. Navy FA18 fighter jet, must perform under severe loading conditions and in many different environments. HEAT TREATMENT OF LANDING GEAR The heat treatment of rguably, landing gear has Alloys Used perhaps the most stringent The alloys used for landing gear landing gear is a complex requirements for perform- have remained relatively constant operation requiring ance. They must perform over the past several decades. Alloys A under severe loading con- like 300M and HP9-4-30, as well as the precise control of time, ditions and in many different envi- newer alloys AF-1410 and AerMet ronments. They have complex shapes 100, are in use today on commercial temperature, and carbon and thick sections. and military aircraft. Newer alloys like control. Understanding the Alloys used in these applications Ferrium S53, a high-strength stainless must have high strengths between steel alloy, have been proposed for interaction of quenching, 260 to 300 ksi (1,792 to 2,068 MPa) landing gear applications. The typical racking, and distortion and excellent fracture toughness (up chemical compositions of these alloys to100 ksi in.1/2, or 110 MPa×m0.5). are listed in Table 1. contributes to reduced To achieve these design and per- The alloy 300M (Timken Co., distortion and residual formance goals, heat treatments Canton, Ohio; www.timken.com) is have been developed to extract the a low-alloy, vacuum-melted steel of stress. -
Society, Materials, and the Environment: the Case of Steel
metals Review Society, Materials, and the Environment: The Case of Steel Jean-Pierre Birat IF Steelman, Moselle, 57280 Semécourt, France; [email protected]; Tel.: +333-8751-1117 Received: 1 February 2020; Accepted: 25 February 2020; Published: 2 March 2020 Abstract: This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability, scarcity), energy resources, and generation of by-products, i.e., the circular economy, the anthropogenic iron mine, and the energy transition. The paper also deals with emissions to air (dust, Particulate Matter, heavy metals, Persistant Organics Pollutants), water, and soil, i.e., with toxicity, ecotoxicity, epidemiology, and health issues, but also greenhouse gas emissions, i.e., climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed, stressing areas where knowledge is still lacking. In the face of all these issues, technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel, energy conservation, air/water/soil emissions) and in line with present environmental regulations; on the other hand, there are important hanging issues, such as the generation of mine tailings (and tailings dam failures), the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050, at least in the EU), and the emission of fine PM, which WHO correlates with premature deaths. Moreover, present regulatory levels of emissions will necessarily become much stricter. -
Higher-Quality Electric-Arc Furnace Steel
ACADEMIC PULSE Higher-Quality Electric-Arc Furnace Steel teelmakers have traditionally viewed Research Continues to Improve the electric arc furnaces (EAFs) as unsuitable Quality of Steel for producing steel with the highest- Even with continued improvements to the Squality surface finish because the process design of steelmaking processes, the steelmaking uses recycled steel instead of fresh iron. With over research community has focused their attention 100 years of processing improvements, however, on the fundamental materials used in steelmaking EAFs have become an efficient and reliable in order to improve the quality of steel. In my lab steelmaking alternative to integrated steelmaking. In at Carnegie Mellon University, we have several fact, steel produced in a modern-day EAF is often research projects that deal with controlling the DR. P. BILLCHRIS MAYER PISTORIUS indistinguishable from what is produced with the impurity concentration and chemical quality of POSCOManaging Professor Editorof Materials integrated blast-furnace/oxygen-steelmaking route. steel produced in EAFs. Science412-306-4350 and Engineering [email protected] Mellon University Improvements in design, coupled with research For example, we recently used mathematical developments in metallurgy, mean high-quality steel modeling to explore ways to control produced quickly and energy-efficiently. phosphorus. Careful regulation of temperature, slag and stirring are needed to produce low- Not Your (Great-) Grandparent’s EAF phosphorus steel. We analyzed data from Especially since the mid-1990s, there have been operating furnaces and found that, in many significant improvements in the design of EAFs, cases, the phosphorus removal reaction could which allow for better-functioning burners and a proceed further. -
On a Mathematical Model for Case Hardening of Steel
On a mathematical model for case hardening of steel vorgelegt von Dott.ssa Lucia Panizzi Von der Fakultät II ‚ Mathematik und Naturwissenschaften der Technischen Universität Berlin zur Erlangung des akademischen Grades Doktor der Naturwissenschaften Dr. rer. nat. sowie der Classe di Scienze der Scuola Normale Superiore di Pisa als Diploma di Perfezionamento in Matematica per la Tecnologia e l’Industria genehmigte Dissertation Promotionsausschuss: Berichter/Gutachter: Prof. A. Fasano (Univerisità di Firenze) Berichter/Gutachter: Prof. D. Hömberg (Technische Universität Berlin) Gutachter: Prof. L. Formaggia (Politecnico di Milano) Gutachter: Prof. M. Primicerio (Università di Firenze) Gutachter: Prof. F. Tröltzsch (Technische Universität Berlin) Gutachter: Prof. P. Wittbold (Technische Universität Berlin) Tag der wissenschaftlichen Aussprache: 05.03.2010 Berlin 2010 D83 i Eidesstattliche Versicherung Hiermit erkläre ich, dass die vorliegende Dissertation: On a mathematical model for case hardening of steel selbständig verfasst wurde. Die benutzten Hilfsmittel und Quellen wurden von mir angegeben, weitere wurden nicht verwendet. ii Erklärung Hiermit erkläre ich, dass die Anmeldung meiner Promotionsabsicht früher nicht bei einer anderen Hochschule oder einer anderen Fakultät beantragt wurde. Teile meiner Dissertation sind darüber hinaus schon veröffentlich worden, welche im Folgenden aufgelistet sind: • D. Hömberg, A. Fasano, L. Panizzi A mathematical model for case hardening of steel. angenommen zur Veröffentlichung in "Mathematical Models and Methods in Applied Sciences" (M3AS), 2009. • P. Krejčí, L. Panizzi. Regularity and uniqueness in quasilinear parabolic systems. angenommen zur Veröffentlichung in "Applications of Mathematics", 2009. iii Compendio Nonostante la disponibilità di numerosi nuovi materiali, l’acciaio rimane il ma- teriale di base della moderna società industriale. L’uso dell’ acciaio con peculiari caratteristiche (durezza, resistenza all’uso, malleabilità etc.) è perciò assai diffuso in molti settori della tecnica. -
Development of Low-Cost Casting Titanium Alloys: an Integrated Computational
Development of Low-cost Casting Titanium Alloys: An Integrated Computational Materials Engineering (ICME) Guided Study Dissertation Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University By Zhi Liang Graduate Program in Materials Science and Engineering The Ohio State University 2018 Dissertation Committee Professor Alan A. Luo, Advisor Professor Glenn Daehn Professor Ji-cheng Zhao Copyrighted by Zhi Liang 2018 Abstract Titanium alloys have proved to be important lightweight structural materials since 1960’s, due to their excellent intermediate temperature mechanical properties, corrosion resistance and weldability. Their good property-to-weight ratios make them ideal for many high-end and weight-sensitive applications. However, the application of titanium alloys is still limited due to the high costs in raw materials and manufacturing, indicating the importance of developing new cost-effective titanium alloys. Compared with other lightweight structural alloys (e.g. aluminum, magnesium), the raw material cost for titanium alloys is generally considered as expensive due to its expensive alloying elements such as vanadium, molybdenum, and tin. The cost issue is further amplified by the difficulties in using conventional machining methods for component-shaping due to the low thermal conductivity. Therefore, cost-effective titanium alloys should address either aspect. This work focuses on the goal of developing new cost-effective Ti-Al-Fe- Mn titanium alloys for the casting process via Integrated Computational Materials Engineering (ICME) approach by using cheaper alloying elements and net-shape manufacture process. Calculation of Phase Diagram (CALPHAD) work on the Ti-Al-Mn ternary system was conducted to establish the reliable thermodynamic database to guide the alloy design. -
Effect of Compound Jacketing Rolling on Microstructure and Mechanical
EFFECT OF COMPOUND JACKETING ROLLING ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF SUPERALLOY GH4720Li Jinglong Qu 1, Minqing Wang 1, Jianxin Dong 2, Guilin Wu 3, Ji Zhang 1 1 Central Iron and Steel Research Institute, Superalloy Department, No.76, Xueyuan Nanlu, Beijing, 100081, China 2 University of Science and Technology Beijing, Department of Materials Science and Technology, No.30, Xueyuan Lu, Beijing, 100083,China 3 Northeast Special Steel Group Co., Ltd., Liaoning Fushun, 113001, China Keywords: GH4720Li Alloy, Compound Jacketed Rolling, Microstructure, γ′ phase Abstract In this paper, a compound jacketed rolling technique for superalloy GH4720Li is experimentally investigated. The results show that microstructure of GH4720Li is susceptible to hot working parameters. When rolling temperature is about 1130ºC, a fine-grained microstructure, excellent mechanical properties and high yield strength can be obtained. In addition, the rolling temperature can be controlled effectively, friction force between ingot and roller can be reduced, surface cracking induced by rolling can be avoided, and uniform microstructure can be obtained using compound jacketing. When accumulative strain of rolling is greater than 65%, the coarse columnar dendritic microstructure can be refined completely and grain size of ASTM 8 obtained. After heat treatment, GH4720Li bars exhibit excellent mechanical properties. Introduction GH4720Li is a high strength and difficult-to-deform superalloy with excellent mechanical, corrosion resistant and oxidation resistant properties. It is now widely used in aircraft and land-based turbine discs. In practice, the temperature required for a long-term use of GH4720Li is below 700 °C. The weight percent of Al+Ti is as high as 7.5%, and the amount of γ′ strengthening phase is as high as 40%. -
UNDERSTANDING and MEASURING DECARBURIZATION Understanding the Forces Behind Decarburization Is the First Step Toward Minimizing Its Detrimental Effects
22 UNDERSTANDING AND MEASURING DECARBURIZATION Understanding the forces behind decarburization is the first step toward minimizing its detrimental effects. George F. Vander Voort, FASM*, Struers Inc. (Consultant), Cleveland ecarburization is detrimental to crostructure of carbon contents close to the maximum depth of decarburization the wear life and fatigue life of the core may be difficult to discern. The is established. Because the carbon dif- steel heat-treated components. MAD determined by hardness traverse fusion rate increases with temperature ADVANCED MATERIALS & PROCESSES | FEBRUARY 2015 2015 FEBRUARY | & PROCESSES MATERIALS ADVANCED D This article explores some factors that may be slightly shallower than that de- when the structure is fully austenitic, cause decarburization while concentrat- termined by quantitative carbon analysis MAD also increases as temperature rises ing on its measurement. In most produc- with the electron microprobe. This is es- above the Ac3. For temperatures in the tion tests, light microscopes are used to pecially true when the bulk carbon con- two-phase region, between the Ac1 and scan the surface of a polished and etched tent exceeds about 0.45 wt%, as the rela- Ac3, the process is more complex. Carbon cross-section to find what appears to be tionship between carbon in the austenite diffusion rates in ferrite and austenite the greatest depth of total carbon loss before quenching to form martensite and are different, and are influenced by both (free-ferrite depth, or FFD) and the great- the as-quenched hardness loses its linear temperature and composition. est depth of combined FFD and partial nature above this carbon level. Decarburization is a serious prob- loss of carbon to determine the maxi- lem because surface properties are infe- mum affected depth (MAD). -
Utilising Forest Biomass in Iron and Steel Production
LICENTIATE T H E SIS Department of Engineering Sciences and Mathematics Division of Energy Science Nwachukwu Chinedu Maureen ISSN 1402-1757 Utilising forest biomass in iron ISBN 978-91-7790-761-9 (print) ISBN 978-91-7790-762-6 (pdf) and steel production Luleå University of Technology 2021 Investigating supply chain and competition aspects Utilising forest biomass in iron and steel production biomass in iron Utilising forest Chinedu Maureen Nwachukwu Energy Engineering 135067 LTU_Nwachukwu.indd Alla sidor 2021-03-12 08:10 Utilising forest biomass in iron and steel production Investigating supply chain and competition aspects Chinedu Maureen Nwachukwu Licentiate Thesis Division of Energy Science Department of Engineering Sciences and Mathematics Lulea University of Technology April 2021 Copyright © 2021 Chinedu Maureen Nwachukwu. Printed by Luleå University of Technology, Graphic Production 2021 ISSN 1402-1757 ISBN 978-91-7790-761-9 (print) ISBN 978-91-7790-762-6 (pdf) Luleå 2021 www.ltu.se ii For my family past, present, and future iii iv Preface The research work presented in this thesis was carried out at the Division of Energy Science, Luleå University of Technology, Sweden, during the period 2017 - 2020. The studies were carried out under the BioMetInd project, partly financed by the Swedish Energy Agency and Bio4Energy, a strategic research environment appointed by the Swedish government. The thesis provides an overview of forest biomass utilisation in the Swedish iron and steel industry from a supply chain perspective. Results also highlight the biomass competition between the iron and steel industry and the forest industry and stationary energy sectors. Findings from the studies are detailed in the three appended papers. -
An Introduction to Nitriding
01_Nitriding.qxd 9/30/03 9:58 AM Page 1 © 2003 ASM International. All Rights Reserved. www.asminternational.org Practical Nitriding and Ferritic Nitrocarburizing (#06950G) CHAPTER 1 An Introduction to Nitriding THE NITRIDING PROCESS, first developed in the early 1900s, con- tinues to play an important role in many industrial applications. Along with the derivative nitrocarburizing process, nitriding often is used in the manufacture of aircraft, bearings, automotive components, textile machin- ery, and turbine generation systems. Though wrapped in a bit of “alchemi- cal mystery,” it remains the simplest of the case hardening techniques. The secret of the nitriding process is that it does not require a phase change from ferrite to austenite, nor does it require a further change from austenite to martensite. In other words, the steel remains in the ferrite phase (or cementite, depending on alloy composition) during the complete proce- dure. This means that the molecular structure of the ferrite (body-centered cubic, or bcc, lattice) does not change its configuration or grow into the face-centered cubic (fcc) lattice characteristic of austenite, as occurs in more conventional methods such as carburizing. Furthermore, because only free cooling takes place, rather than rapid cooling or quenching, no subsequent transformation from austenite to martensite occurs. Again, there is no molecular size change and, more importantly, no dimensional change, only slight growth due to the volumetric change of the steel sur- face caused by the nitrogen diffusion. What can (and does) produce distor- tion are the induced surface stresses being released by the heat of the process, causing movement in the form of twisting and bending. -
20. Iron and Steel Part II Copy
USES FOR TYPES OF STEELS • Low carbon steel (0.08 - 0.35 % carbon) is ductile with low brittleness. It is is used for ANCIENT IRON auto body parts, home appliances, tin cans, I beams for construction. AND STEEL • Medium carbon steel (0.35 - 0.5 % carbon) (Part II) is used as crankshaft, gears, railroad axels. (Part II) They are difficult to weld. • High carbon steel (> 0.5 % carbon) is used for railroad wheels and rails, wrenches, steel cable, tools, dies, piano wire etc. BLAST FURNACE CAST IRON (PIG IRON) • Contains 1.5 - 5 % carbon. • Its melting point is 1130 oC. • The metal will shatter with a hard blow. • Carbon in the form of graphite exists as flakes • Graphite serves as a lubricant (excellent bearing material). 1 Cast Grey Iron Blast furnace at Cast Grey Iron Karabük Iron works Cast Gray Iron Graphite flakes THE FINERY CAST IRON OBJECTS THE FINERY Cast cannon 15th. Cent. 2 INDIRECT METHOD OF STEEL BESSEMER PROCESS PRODUCTION (THE BESSEMER PROCESS) Crude cast iron from the blast furnace is remelted in a hearth (the finary) and subjected to a forced draught of air. The excess carbon is oxidized to carbon dioxide. The refined pig iron which is called malleable iron is now ready for final forging. BESSEMER PROCESS FORMS OF IRON CAST IRON Decarburization From Blast Furnace M.P. 1130oC 1,5-4.5 % C Bessemer STEEL Process M.P. 1400o C 0.1-0.9 % C WROUGHT IRON From Bloomery Cementation M.P 1535o C 0.06 % C Carburization 3 DIFFERENCES BETWEEN BLOOMERY ALLOY STEELS AND BLAST FURNACE • Increase in temperature (1300 - 1400oC) • Alloy steel describes steel that contain one or more alloying elements in addition to carbon. -
BAT Guide for Electric Arc Furnace Iron & Steel Installations
Eşleştirme Projesi TR 08 IB EN 03 IPPC – Entegre Kirlilik Önleme ve Kontrol T.C. Çevre ve Şehircilik Bakanlığı BAT Guide for electric arc furnace iron & steel installations Project TR-2008-IB-EN-03 Mission no: 2.1.4.c.3 Prepared by: Jesús Ángel Ocio Hipólito Bilbao José Luis Gayo Nikolás García Cesar Seoánez Iron & Steel Producers Association Serhat Karadayı (Asil Çelik Sanayi ve Ticaret A.Ş.) Muzaffer Demir Mehmet Yayla Yavuz Yücekutlu Dinçer Karadavut Betül Keskin Çatal Zerrin Leblebici Ece Tok Şaziye Savaş Özlem Gülay Önder Gürpınar October 2012 1 Eşleştirme Projesi TR 08 IB EN 03 IPPC – Entegre Kirlilik Önleme ve Kontrol T.C. Çevre ve Şehircilik Bakanlığı Contents 0 FOREWORD ............................................................................................................................ 12 1 INTRODUCTION. ..................................................................................................................... 14 1.1 IMPLEMENTATION OF THE DIRECTIVE ON INDUSTRIAL EMISSIONS IN THE SECTOR OF STEEL PRODUCTION IN ELECTRIC ARC FURNACE ................................................................................. 14 1.2 OVERVIEW OF THE SITUATION OF THE SECTOR IN TURKEY ...................................................... 14 1.2.1 Current Situation ............................................................................................................ 14 1.2.2 Iron and Steel Production Processes............................................................................... 17 1.2.3 The Role Of Steel Sector in -
Primary Mill Fabrication
Metals Fabrication—Understanding the Basics Copyright © 2013 ASM International® F.C. Campbell, editor All rights reserved www.asminternational.org CHAPTER 1 Primary Mill Fabrication A GENERAL DIAGRAM for the production of steel from raw materials to finished mill products is shown in Fig. 1. Steel production starts with the reduction of ore in a blast furnace into pig iron. Because pig iron is rather impure and contains carbon in the range of 3 to 4.5 wt%, it must be further refined in either a basic oxygen or an electric arc furnace to produce steel that usually has a carbon content of less than 1 wt%. After the pig iron has been reduced to steel, it is cast into ingots or continuously cast into slabs. Cast steels are then hot worked to improve homogeneity, refine the as-cast microstructure, and fabricate desired product shapes. After initial hot rolling operations, semifinished products are worked by hot rolling, cold rolling, forging, extruding, or drawing. Some steels are used in the hot rolled condition, while others are heat treated to obtain specific properties. However, the great majority of plain carbon steel prod- ucts are low-carbon (<0.30 wt% C) steels that are used in the annealed condition. Medium-carbon (0.30 to 0.60 wt% C) and high-carbon (0.60 to 1.00 wt% C) steels are often quenched and tempered to provide higher strengths and hardness. Ironmaking The first step in making steel from iron ore is to make iron by chemically reducing the ore (iron oxide) with carbon, in the form of coke, according to the general equation: Fe2O3 + 3CO Æ 2Fe + 3CO2 (Eq 1) The ironmaking reaction takes place in a blast furnace, shown schemati- cally in Fig.