Effect of Tempering Time on Microstructure, Mechanical, and Electrochemical Properties of Quenched–Partitioned–Tempered Advanced High Strength Steel (AHSS)

Total Page:16

File Type:pdf, Size:1020Kb

Effect of Tempering Time on Microstructure, Mechanical, and Electrochemical Properties of Quenched–Partitioned–Tempered Advanced High Strength Steel (AHSS) Materials Research Express PAPER Effect of tempering time on microstructure, mechanical, and electrochemical properties of quenched–partitioned–tempered Advanced High Strength Steel (AHSS) To cite this article: Aqil Inam et al 2019 Mater. Res. Express 6 126509 View the article online for updates and enhancements. This content was downloaded from IP address 141.209.33.91 on 04/02/2020 at 20:48 Mater. Res. Express 6 (2019) 126509 https://doi.org/10.1088/2053-1591/ab52b7 PAPER Effect of tempering time on microstructure, mechanical, and RECEIVED 8 July 2019 electrochemical properties of quenched–partitioned–tempered REVISED 9 October 2019 Advanced High Strength Steel (AHSS) ACCEPTED FOR PUBLICATION 30 October 2019 Aqil Inam1 , Yasim Imtiaz1, Muhammad Arslan Hafeez1 , Salman Munir1, Zeeshan Ali1, PUBLISHED 13 November 2019 Muhammad Ishtiaq1, Muhammad Haseeb Hassan1, Adnan Maqbool2 and Waseem Haider3 1 Department of Metallurgy & Materials Engineering, CEET, University of the Punjab, Lahore, Pakistan 2 Department of Metallurgical & Materials Engineering, University of Engineering and Technology, Lahore, Pakistan 3 School of Engineering and Technology, Central Michigan University, Mount Pleasant, MI 48858, United States of America E-mail: [email protected] Keywords: triplex microstructure, martensite, bainite, quenching–partitioning–tempering, corrosion Abstract The quenched–partitioned–tempered (QPT) steel is one of the novel steel in third–generation advanced high strength steels. Herein, an attempt has been made to investigate the microstructure, mechanical, and electrochemical properties of QPT steel as a function of tempering time. Microstructural analysis reveals that a high volume fraction of martensite with low fractions of retained austenite and bainite were achieved after 30 s of tempering. Mechanical tests validated that this triplex composite microstructure resulted in an 18% improvement in Vickers hardness, 73% in tensile strength (Rm) with little reduction of 12% elongation (εT) in comparison to non–heat treated steel sample. Tempering for 90 s increased the volume fractions of stable retained austenite, bainite and decreased the fractions of martensite by carbon diffusion to austenite. Further increase in tempering time stabilized retained austenite at an expense of bainite and martensite phases, resulting in reduced hardness and improved strength and elongation. Electrochemical analysis of the QPT heat–treated samples performed in 3.5% NaCl solution showed that the high corrosion rate was yielded from the steel sample tempered for 30 s, while other samples tempered for 90 to 150 s showed much lower corrosion rate than non–heat–treated steel sample. 1. Introduction In the last few years, the demand for lightweight, cost–effective, crash-resistant, energy-efficient and environment–friendly materials has rapidly increased in automotive the industry [1]. In the automotive industry, structural components of vehicles i.e. side sills, A–pillars, B–pillars, and front cross member require high strength and high toughness [2]. To fulfill these requirements, Speer et al proposed a novel heat–treatment process known as quenching and partitioning process (Q and P) in 2003 to develop advanced high strength steels (AHSS) [3, 4]. During the partitioning stage of this process, excess carbon of supersaturated martensite diffuses out and moves to the retained austenite phase. This retained austenite stabilizes during cooling to room temperature and provides high toughness while the martensite provides high strength [5, 6]. In Q and P steels it is mandatory to keep a high level of Si to suppress the carbide formation during heat- treatment process [7–9]. Hence, the excess carbon ejected from the martensite during the partitioning and tempering process could diffuse to retained austenite to stabilize it. Due to this fact, precipitation strengthening mechanism is not involved in Q and P process [10]. To achieve further improvement in retained austenite fractions and corresponding mechanical properties by taking the benefit of precipitation strengthening mechanism, quenching–partitioning–tempering process (QPT) was proposed by Hsu et al in 2007 [11, 12]. For the QPT process, Nb and Mo are also added to improve the strength of steel [1]. © 2019 IOP Publishing Ltd Mater. Res. Express 6 (2019) 126509 A Inam et al Table 1. Chemical composition (wt%) of experimental steel developed. C Si Mn Mo V Nb Fe 0.41 1.52 2.01 0.21 0.18 0.05 Bal. Several investigations have been conducted in the QPT steels with focusing on microstructure and mechanical properties relationship [13–20] nano-precipitation and transformation induced plasticity (TRIP) [18], and austenite reversion and co–precipitation in QPT steels [21].Liet al [21] reported that nucleation of austenite occurred in the partitioning stage, while the growth of austenite took place in the tempering stage in ultra–low carbon medium manganese steel. Co–precipitation of Ni enriched particles with Cu enriched precipitates was also observed in this steel. The mechanism of co–precipitation is closely linked to the cooperative austenite reversion transformation mechanism which is controlled by the Mn movement in the microstructure. Zhou et al [13] reported that a considerable volume fraction of retained austenite (7.5%) was achieved by the QPT process which offered a significant improvement in impact toughness and excellent combination of strength and elongation of M50 ultra–high strength steel. On the other hand, some researchers worked on hydrogen embrittlement [22, 23], strength and ductility improvement by Cu precipitates [24], toughening optimization [25, 26], fatigue behavior [27], and wear behavior [28], in QPT steel. Rong et al [24] reported that copious Cu particles of diameter 0.66–5.89 nm caused improvement in strength as well as other tensile properties. Tempering stage observed to decrease the fractions of martensite due to a continuous diffusion of carbon from martensite to retained austenite hence increases its stability. Due to this fact, a significant improvement in the elongation of steel was observed. Gao et al [26] observed concurrent improvement in tensile strength and impact toughness in low carbon Mn–Si–Cr–Mo alloyed steel. This improvement is attributed to the triplex microstructure containing bainite, martensite, and retained austenite. The carbon diffusion from martensite to retained austenite also restricts the coalescences of bainitic plates. Investigations on electrochemical properties along with microstructure and mechanical properties of QPT treated steels are still limited and require further work. In current work, experimental steel having 2.01 wt% Mn to stabilize to austenite phase at room temperature and 0.21 wt% Mo to enhance strength was commercially produced. This steel was then subjected to QPT heat– treatment process by austenitizing at 900 °C, quenching at 230 °C, partitioning at 400 °C and tempering at 500 °C for various tempering times ranging from 30–150 s. Microstructure analysis and mechanical test results were obtained to evaluate the effect of tempering time on microstructure and mechanical properties of steel. The electrochemical analysis was performed in a 3.5% NaCl solution to analyze the variations in polarization potential and corrosion kinetics. 2. Materials and methods 2.1. Material Experimental steel of chemical composition given in table 1 was developed in a commercial induction furnace and cast into ingots followed by hot rolling into rods of 32 mm diameter. Rods were machined on computer numerical control wire cut machine into required dimensions for subsequent heat–treatment process. The samples were cleaned in an aqueous solution of Na2CO3 (10%) at 70 °C for 5 min to remove physically attached particles and other contaminations. 2.2. Quenching–partitioning–tempering process Parameters of the QPT heat–treatment process i.e. lower austenitizing temperature (AC1), upper austenitizing temperature (AC3), bainite start temperature (Bf), bainite finish temperature (Bf), martensite start temperature (Ms) and martensite finish temperature (Mf) given in table 2 were calculated by SteCal 3.0 software ASM international 2004. The calculated value of Ms (302 °C) was verified by the Nehernberg equation (290 °C) given in equation (1) [29] which was very close to the value obtained from the SteCal 3.0 software. On the other hand, the value of BS was verified by the Kirkaldy formula given in equation (2) [30]. Ms =--498.9 300 C 33.3 Mn - 22.2 Cr - 16.7 Ni - 11.1() Si + Mo () 1 Bs =-656 57.7 C - 75 Si - 35 Mn - 15.3 Ni - 34 Cr - 41.2 Mo () 2 During QPT heat–treatment, austenitizing temperature causes the partitioning of carbon and other alloying elements between precipitates and austenite. Increasing austenitizing temperature results in the increased dissolution of precipitates and grain growth [31]. According to the aforementioned parameters, samples of 2 Mater. Res. Express 6 (2019) 126509 A Inam et al Table 2. Calculated heat–treatment parameters for QPT process. AC1 AC3 BS Bf MS Mf 790 860 521 401 302 −118 Figure 1. Cycle of QPT heat–treatment process applied to experimental steel. Figure 2. Drawing of the tensile sample showing dimensions (mm) prepared according to the ASTM E8 standard. 200 mm length, 13 mm diameter were austenitized at 900 °C above AC3 for 30 min as per diameter to fully transform previous phases into austenite phase followed by quenching between MS and Mf at 230 °C for 30 s to partially transform austenite into martensite. Samples
Recommended publications
  • High-Carbon Steels: Fully Pearlitic Microstructures and Applications
    © 2005 ASM International. All Rights Reserved. www.asminternational.org Steels: Processing, Structure, and Performance (#05140G) CHAPTER 15 High-Carbon Steels: Fully Pearlitic Microstructures and Applications Introduction THE TRANSFORMATION OF AUSTENITE to pearlite has been de- scribed in Chapter 4, “Pearlite, Ferrite, and Cementite,” and Chapter 13, “Normalizing, Annealing, and Spheroidizing Treatments; Ferrite/Pearlite Microstructures in Medium-Carbon Steels,” which have shown that as microstructure becomes fully pearlitic as steel carbon content approaches the eutectiod composition, around 0.80% carbon, strength increases, but resistance to cleavage fracture decreases. This chapter describes the me- chanical properties and demanding applications for which steels with fully pearlitic microstructures are well suited. With increasing cooling rates in the pearlite continuous cooling trans- formation range, or with isothermal transformation temperatures ap- proaching the pearlite nose of isothermal transformation diagrams, Fig. 4.3 in Chapter 4, the interlamellar spacing of pearlitic ferrite and cementite becomes very fine. As a result, for most ferrite/pearlite microstructures, the interlamellar spacing is too fine to be resolved in the light microscope, and the pearlite appears uniformly dark. Therefore, to resolve the inter- lamellar spacing of pearlite, scanning electron microscopy, and for the finest spacings, transmission electron microscopy (TEM), are necessary to resolve the two-phase structure of pearlite. Figure 15.1 is a TEM mi- crograph showing very fine interlamellar structure in a colony of pearlite from a high-carbon steel rail. This remarkable composite structure of duc- © 2005 ASM International. All Rights Reserved. www.asminternational.org Steels: Processing, Structure, and Performance (#05140G) 282 / Steels: Processing, Structure, and Performance tile ferrite and high-strength cementite is the base microstructure for rail and the starting microstructure for high-strength wire applications.
    [Show full text]
  • Wear Behavior of Austempered and Quenched and Tempered Gray Cast Irons Under Similar Hardness
    metals Article Wear Behavior of Austempered and Quenched and Tempered Gray Cast Irons under Similar Hardness 1,2 2 2 2, , Bingxu Wang , Xue Han , Gary C. Barber and Yuming Pan * y 1 Faculty of Mechanical Engineering and Automation, Zhejiang Sci-Tech University, Hangzhou 310018, China; [email protected] 2 Automotive Tribology Center, Department of Mechanical Engineering, School of Engineering and Computer Science, Oakland University, Rochester, MI 48309, USA; [email protected] (X.H.); [email protected] (G.C.B.) * Correspondence: [email protected] Current address: 201 N. Squirrel Rd Apt 1204, Auburn Hills, MI 48326, USA. y Received: 14 November 2019; Accepted: 4 December 2019; Published: 8 December 2019 Abstract: In this research, an austempering heat treatment was applied on gray cast iron using various austempering temperatures ranging from 232 ◦C to 371 ◦C and holding times ranging from 1 min to 120 min. The microstructure and hardness were examined using optical microscopy and a Rockwell hardness tester. Rotational ball-on-disk sliding wear tests were carried out to investigate the wear behavior of austempered gray cast iron samples and to compare with conventional quenched and tempered gray cast iron samples under equivalent hardness. For the austempered samples, it was found that acicular ferrite and carbon saturated austenite were formed in the matrix. The ferritic platelets became coarse when increasing the austempering temperature or extending the holding time. Hardness decreased due to a decreasing amount of martensite in the matrix. In wear tests, austempered gray cast iron samples showed slightly higher wear resistance than quenched and tempered samples under similar hardness while using the austempering temperatures of 232 ◦C, 260 ◦C, 288 ◦C, and 316 ◦C and distinctly better wear resistance while using the austempering temperatures of 343 ◦C and 371 ◦C.
    [Show full text]
  • Effects of Carburization Time and Temperature on the Mechanical Properties of Carburized Mild Steel, Using Activated Carbon As Carburizer
    Materials Research, Vol. 12, No. 4, 483-487, 2009 © 2009 Effects of Carburization Time and Temperature on the Mechanical Properties of Carburized Mild Steel, Using Activated Carbon as Carburizer Fatai Olufemi Aramidea,*, Simeon Ademola Ibitoyeb, Isiaka Oluwole Oladelea, Joseph Olatunde Borodea aMetallurgical and Materials Engineering Department, Federal University of Technology, Akure, Ondo State, Nigeria bMaterials Science and Engineering Department, Obafemi Awolowo University, Ile-Ife, Osun State, Nigeria Received: July 31, 2009; Revised: September 25, 2009 Due to the complexity of controlling parameters in carburization, there has been relatively little work on process variables during the surface hardening process. This work focuses on the effects of the carburizing temperature and time on the mechanical properties of mild steel carburized with activated carbon, at 850, 900 and 950 °C, soaked at the carburizing temperature for 15 and 30 minutes, quenched in oil, tempered at 550 °C and held for 60 minutes. Prior carburization process, standard test samples were prepared from the as received specimen for tensile and impact tests. After carburization process, the test samples were subjected to the standard test and from the data obtained, ultimate tensile strength, engineering strain, impact strength, Youngs’ moduli were calculated. The case and core hardness of the carburized tempered samples were measured. It was observed that the mechanical properties of mild steels were found to be strongly influenced by the process of carburization, carburizing temperature and soaking time at carburizing temperature. It was concluded that the optimum combination of mechanical properties is achieved at the carburizing temperature of 900 °C followed by oil quenching and tempering at 550 °C.
    [Show full text]
  • Crucible A2 Data Sheet
    CRUCIBLE DATA SHEET Airkool (AISI A2) is an air-hardening medium alloy tool steel ® Issue #1 which is heat treatable to HRC 60-62. It has wear resistance AIRKOOL intermediate between the oil hardening tool steels (O1) and (AISI A2) the high carbon chromium tool steels (D2). Because it offers a combination of good toughness along with moderate Carbon 1.00% wear resistance, it has been widely used for many years in Manganese 0.85% variety of cold work applications which require fairly high abrasion resistance but where the higher carbon/ high Chromium 5.25% chromium steels are prone to chipping and cracking. Molybdenum 1.10% Airkool is quite easily machined in the annealed condition Vanadium 0.25% and, like other air-hardening tool steels, exhibits minimal distortion on hardening, making it an excellent choice for dies of complicated design. Physical Properties Elastic Modulus 30 X 106 psi (207 GPa) Density 0.284 lbs./in3 (7.86 g/cm3) Thermal Conductivity Tool Steel Comparagraph BTU/hr-ft-°F W/m-°K cal/cm-s-°C at 200°F (95°C) 15 26 0.062 Coefficient of Thermal Expansion ° ° Toughness in/in/ F mm/mm/ C ° ° -6 -6 Wear Resistance 70-500 F (20-260 C) 5.91 X10 (10.6 X10 ) 70-800°F (20-425°C) 7.19 X10-6 (12.9 X10-6) 70-1000°F (20-540°C) 7.76 X10-6 (14.0 X10-6) 70-1200°F (20-650°C) 7.91 X10-6 (14.2 X10-6) Relative Values Mechanical Properties Heat Treatment(1) Impact Wear Austenitizing Toughness(2) Resistance(3) Temperature HRC ft.-lb.
    [Show full text]
  • Carbon Steel
    EN380 12-wk Exam Solution Fall 2019 Carbon Steel. 1. [19 pts] Three compositions of plain carbon steel are cooled very slowly in a turned-off furnace from ≈ 830◦C (see phase diagram below). For each composition, the FCC grains of γ−austenite (prior to transformation) are shown in an optical micrograph of the material surface. Sketch and label the phases making up the microstructures present in the right hand micrograph just after the austenite has completed transformation (note: the gray outlines of the prior γ grains may prove helpful). (a) [4 pts] C0 = 0:42% C (by wt). 830◦C 726◦C EN380 12-wk Exam Solution Page 1 Fall 2019 EN380 12-wk Exam Solution Fall 2019 (b) [4 pts] C0 = 0:80% C (by wt). 830◦C 726◦C (c) [4 pts] C0 = 1:05% C (by wt). 830◦C 726◦C (d) [7 pts] For the composition of part (c), C0 = 1:05% C (by wt), calculate the fraction of the solid that is pearlite at 726◦C. CF e3C − C0 6:67% − 1:05% Wpearlite = Wγ at 728◦C = = = 95:74% Pearlite CF e3C − Cγ 6:67% − 0:8% EN380 12-wk Exam Solution Page 2 Fall 2019 EN380 12-wk Exam Solution Fall 2019 2. [11 pts] Write in the correct term for each of the following related to carbon steels[1 pt each] (terms will be used exactly once): This material features carbon content in excess of Cast Iron 2:0% and is known for its excellent hardness, wear resistance, machinability and castability.
    [Show full text]
  • Preparation and Mechanical Behavior of Ultra-High Strength Low-Carbon Steel
    materials Article Preparation and Mechanical Behavior of Ultra-High Strength Low-Carbon Steel Zhiqing Lv 1,2,*, Lihua Qian 1, Shuai Liu 1, Le Zhan 1 and Siji Qin 1 1 Key Laboratory of Advanced Forging & Stamping Technology and Science, Ministry of Education of China Yanshan University, Qinhuangdao 066004, China; [email protected] (L.Q.); [email protected] (S.L.); [email protected] (L.Z.); [email protected] (S.Q.) 2 State Key Laboratory of Metastable Material Science and Technology, Yanshan University, Qinhuangdao 066004, China * Correspondence: [email protected] Received: 16 December 2019; Accepted: 14 January 2020; Published: 18 January 2020 Abstract: The low-carbon steel (~0.12 wt%) with complete martensite structure, obtained by quenching, was cold rolled to get the high-strength steel sheets. Then, the mechanical properties of the sheets were measured at different angles to the rolling direction, and the microstructural evolution of low-carbon martensite with cold rolling reduction was observed. The results show that the hardness and the strength gradually increase with increasing rolling reduction, while the elongation and impact toughness obviously decrease. The strength of the sheets with the same rolling reduction are different at the angles of 0◦, 45◦, and 90◦ to the rolling direction. The tensile strength (elongation) along the rolling direction is higher than that in the other two directions, but the differences between them are not obvious. When the aging was performed at a low temperature, the strength of the initial martensite and deformed martensite increased with increasing aging time during the early stages of aging, followed by a gradual decrease with further aging.
    [Show full text]
  • Chemical Analyses of Standard Sizes
    SECTION P CPHEMICAL ANALYSES OF STANDARD SIZES STANDARD METALS AND DESIGNATION SYSTEMS . 2 EFFECTS OF COMMON ALLOYING ELEMENTS IN STEEL . 3-4 DESIGNATION OF CARBON STEELS . 5-7 DESIGNATION OF ALLOY STEELS .......................... 8-12 STAINLESS AND HEAT RESISTING STEELS .................. 13-17 HIGH TEMPERATURE HIGH STRENGTH ALLOYS . 18 DESIGNATION OF ALLUMINUM ALLOYS . 19-20 OIL TOOL MATERIALS . 21 API SPECIFICATION REQUIREMENTS ....................... 22 Sec. P Page 1 STANDARD METALS AND DESIGNATION SYSTEMS UNS Studies have been made in the metals industry for the purpose of establishing certain “standard” metals and eliminating as much as possible the manufacture of other metals which vary only slightly in composition from the standard metals. These standard metals are selected on the basis of serving the significant metal- lurgical and engineering needs of fabricators and users of metal products. UNIFIED NUMBERING SYSTEM: UNS is a system of designations established in accordance with ASTM E 527 and SAE J1086, Recommended Practice for Numbering Metals and Alloys. Its purpose is to provide a means of correlat- ing systems in use by such organizations as American Iron and Steel Institute (AISI), American Society for Testing Materials (ASTM), and Society of Automotive Engineers (SAE), as well as individual users and producers. UNS designa- tion assignments are processed by the SAE, the ASTM, or other relevant trade associations. Each of these assignors has the responsibility for administering a specific UNS series of designations. Each considers requests for the assignment of new UNS designations, and informs the applicants of the action taken. UNS designation assignors report immediately to the office of the Unified Numbering System for Metals and Alloys the details of each new assignment for inclusion into the system.
    [Show full text]
  • Improving the Corrosion Behavior of Ductile Cast Iron in Sulphuric Acid
    Available online at www.pelagiaresearchlibrary.com Pelagia Research Library Der Chemica Sinica, 2017, 8(6):513-523 ISSN : 0976-8505 CODEN (USA): CSHIA5 Improving the Corrosion Behavior of Ductile Cast Iron in Sulphuric Acid by Heat Treatment TFH Mohamed, SS Abd El Rehim and MAM Ibrahim* Chemistry Department, Faculty of Science, Ain Shams University, Abbassia, Cairo, Egypt ABSTRACT In this investigation, the effect of heat treatment on the corrosion behavior of ductile cast iron (DCI) in H2SO4 environment has been conducted. Moreover, the effect of heat treatment on the mechanical properties has also been investigated. The change in microstructure of DCI is obtained by austenetising at 900°C for two hours followed by oil quenching and then heated to 700ºC for different tempering times. The corrosion measurements were tested using anodic potentiodynamic polarization and cyclic polarization techniques. Here we show that the tempered specimens at different tempering times show better corrosion resistance in H2SO4 solution than that without heat treatment. Moreover, the polarization measurements showed that the Ecorr and ia of the different specimens increase with increasing H2SO4 concentration while both Epass and ipass were decreased. Keywords: Ductile cast iron, Corrosion behaviour, Potentiodynamic, Cyclic polarization, Heat treatment INTRODUCTION Ductile cast iron (DCI) possesses several engineering and manufacturing advantages when compared with cast steels [1,2]. These include an excellent damping capacity, better wear resistance, 20-40% lower manufacturing cost and lower volume shrinkage during solidification [3,4]. The combination between the good mechanical properties and the casting abilities of DCI makes its usage successful in structural applications especially in the automotive industry.
    [Show full text]
  • Structure/Property Relationships in Irons and Steels Bruce L
    Copyright © 1998 ASM International® Metals Handbook Desk Edition, Second Edition All rights reserved. J.R. Davis, Editor, p 153-173 www.asminternational.org Structure/Property Relationships in Irons and Steels Bruce L. Bramfitt, Homer Research Laboratories, Bethlehem Steel Corporation Basis of Material Selection ............................................... 153 Role of Microstructure .................................................. 155 Ferrite ............................................................. 156 Pearlite ............................................................ 158 Ferrite-Pearl ite ....................................................... 160 Bainite ............................................................ 162 Martensite .................................... ...................... 164 Austenite ........................................................... 169 Ferrite-Cementite ..................................................... 170 Ferrite-Martensite .................................................... 171 Ferrite-Austenite ..................................................... 171 Graphite ........................................................... 172 Cementite .......................................................... 172 This Section was adapted from Materials 5election and Design, Volume 20, ASM Handbook, 1997, pages 357-382. Additional information can also be found in the Sections on cast irons and steels which immediately follow in this Handbook and by consulting the index. THE PROPERTIES of irons and steels
    [Show full text]
  • Electric Furnace Steelmaking
    CHAPTER 1.5 Electric Furnace Steelmaking Jorge Madias Metallon, Buenos Aires, Argentina 1.5.1. INTRODUCTION TO ELECTRIC STEELMAKING The history of electric steelmaking is quite short—only little over 100 years from the first trials to melt steel by utilizing electric power. During that period, great advance- ments have been attained both in furnace equipment and technology, melting practice, raw materials, and products. In this chapter, a short introduction to most significant pro- gresses, features, and phenomena in electric steelmaking are presented. 1.5.1.1. Short History of Electric Steelmaking Until Today The electric arc furnace applied in steelmaking was invented in 1889 by Paul He´roult [1]. Emerging new technology started in the beginning of the twentieth century when wide- ranging generation of relatively cheap electric energy started at that time. First-generation furnaces had a capacity in between 1 and 15 t. The EAF had Bessemer/Thomas converters and Siemens Martin furnaces as strong competitors, initially. But its niche was the produc- tion of special steels requiring high temperature, ferroalloy melting, and long refining times. In the 1960s, with the advent of billet casting, the EAF occupied another niche: it was the melting unit of choice for the so-called minimills, feeding billet casters for the pro- duction of rebar and wire rod. In the following two decades, to better support the short tap-to-tap time required by the billet casters, the EAF reinvented itself as a melting-only unit. Steel refining was left for the recently introduced ladle furnace. Large transformers were introduced; ultra- high-power furnaces developed, which were made possible by adopting foaming slag practice.
    [Show full text]
  • Hardening Characteristics of Plain Carbon Steel and Ductile Cast Iron Using Neem Oil As Quenchant
    Journal of Minerals & Materials Characterization & Engineering, Vol. 10, No.2, pp.161-172, 2011 jmmce.org Printed in the USA. All rights reserved Hardening Characteristics of Plain Carbon Steel and Ductile Cast Iron Using Neem Oil as Quenchant 1Hassan, S. B, 2Agboola. J.B, 1Aigbodion, V.S. and 1Williams, E.J. 1Department of Metallurgical and Materials Engineering, Ahmadu Bello University, Samaru, Zaria, Nigeria. 2Department of Mechanical Engineering, Federal University of Technology, Minna, Nigeria. E-mail, [email protected], [email protected], [email protected] ABSTRACT The hardening characteristics of medium carbon steel and ductile cast iron using neem oil as quenching medium has been investigated. The samples were quenched to room temperature in Neem oil. To compare the effectiveness of the neem oil samples were also quenched in water and SAE engine oil the commercial quenchants. The microstructures and mechanical properties of the quenched samples were used to determine the quench severity of the neem oil. The result shows that hardness value of the medium carbon steel increased from 18.30HVN in the as-cast condition to 21.60, 20.30and 20.70HVN while that of ductile cast iron samples increased from 18.90HVN in the as-cast condition to 22.65, 20.30 and 21.30HVN for water, neem oil and SAE40 engine oil respectively. The as-received steel sample gave the highest impact strength value and water quenched sample gave the least impact strength. The impact strength of the medium carbon steel samples is 50.84, 41.35, 30.50 and 45.15 Joule and that of ductile iron is 2.71, 1.02, 0.68 and 1.70 Joule for as-cast condition, neem oil, water and SAE 40 engine oil quenched respectively.
    [Show full text]
  • The Effect of Tempering on the Microstructure and Mechanical
    applied sciences Article The Effect of Tempering on the Microstructure and Mechanical Properties of a Novel 0.4C Press-Hardening Steel Oskari Haiko 1,* , Antti Kaijalainen 1 , Sakari Pallaspuro 1 , Jaakko Hannula 1, David Porter 1, Tommi Liimatainen 2 and Jukka Kömi 1 1 Materials and Mechanical Engineering, Centre for Advanced Steels Research, University of Oulu, 90014 Oulu, Finland; antti.kaijalainen@oulu.fi (A.K.); sakari.pallaspuro@oulu.fi (S.P.); jaakko.hannula@oulu.fi (J.H.); david.porter@oulu.fi (D.P.); jukka.komi@oulu.fi (J.K.) 2 Raahe Works, SSAB Europe, 92100 Raahe, Finland; [email protected] * Correspondence: oskari.haiko@oulu.fi Received: 12 September 2019; Accepted: 4 October 2019; Published: 10 October 2019 Featured Application: Potential wear-resistant steel for harsh environments in agricultural sector, i.e., chisel ploughs and disc harrows. Abstract: In this paper, the effects of different tempering temperatures on a recently developed ultrahigh-strength steel with 0.4 wt.% carbon content were studied. The steel is designed to be used in press-hardening for different wear applications, which require high surface hardness (650 HV/58 HRC). Hot-rolled steel sheet from a hot strip mill was austenitized, water quenched and subjected to 2-h tempering at different temperatures ranging from 150 ◦C to 400 ◦C. Mechanical properties, microstructure, dislocation densities, and fracture surfaces of the steels were characterized. Tensile strength greater than 2200 MPa and hardness above 650 HV/58 HRC were measured for the as-quenched variant. Tempering decreased the tensile strength and hardness, but yield strength increased with low-temperature tempering (150 ◦C and 200 ◦C).
    [Show full text]