Steel Car Parks Just the Ticket Warm Wellcome for Corporate HQ Cardington Fire Test Results 2 NSC March 2005 CONTENTS
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MARCH 2005 VOL13 NO3 NEW STEEL CONSTRUCTION www.new-steel-construction.com Steel car parks just the ticket Warm Wellcome for corporate HQ Cardington fire test results 2 NSC March 2005 CONTENTS MARCH 2005 VOL13 NO3 NEW STEEL CONSTRUCTION www.new-steel-construction.com Cover Image CROYDON CENTRALE CAR RAMPS Structural Engineer: Waterman Partnership Steelwork Contractor: Severfield-Rowen plc 5 Editor’s comment EDITOR Nick Barrett Tel: 01323 422483 6 News: Corus announces major investment at Scunthorpe [email protected] DEPUTY EDITOR 10 Letters and Diary David Fowler Tel: 01892 538191 [email protected] 11 Comment: BCSA’s Derek Tordoff returns from a fact-finding trip with CONTRIBUTING EDITOR Ty Byrd Tel: 01892 524455 suggestions for improving steel’s market share. [email protected] PRODUCTION EDITOR Andrew Pilcher Tel: 01892 524481 [email protected] PROFILE ISDN: 01892 557302 ADVERTISING SALES MANAGER 12 Kingspan is throwing its weight behind industry drives towards off- Sally Devine Tel: 01474 833871 site construction with substantial investments. Nick Barrett asks if [email protected] off-site’s time has finally arrived. PUBLISHED BY The British Constructional Steelwork Association Ltd 4 Whitehall Court, Westminster, London SW1A 2ES FEATURES Telephone 020 7839 8566 Fax 020 7976 1634 Website www.steelconstruction.org 16 Medical charity The Wellcome Trust wanted a prestigious but not Email [email protected] ostentatious building for its London headquarters. David Fowler The Steel Construction Institute heard how early involvement with steelwork contractors helped the Silwood Park, Ascot, Berkshire SL5 7QN Telephone 01344 623 345 Fax 01344 622 944 designers deliver. Website www.steel-sci.org Email [email protected] 18 Consultant Hill Cannon is a car park specialist which prefers to design in steel; it says developers are becoming more aesthetically Corus Construction and Industrial demanding. PO Box 1, Brigg Road, Scunthorpe, North Lincolnshire DN16 1BP Telephone 01724 404040 Fax 01724 404224 Website www.corusconstruction.com 20 Designers came up with a complex spiral ramp solution for a Email [email protected] constricted car park site in Croydon, only made possible by the use of a 3D CAD system CONTRACT PUBLISHER & ADVERTISING SALES Barrett, Byrd Associates Linden House, Linden Close, 24 Results of the final and as yet unpublished fire tests at Cardington Tunbridge Wells, Kent TN4 8HH from BCSA’s David Moore. Tel: 01892 524455 www.barrett-byrd.com 28 Gerald Newman of SCI reports on drives to develop better methods of predicting the required thickness of intumescent coatings for EDITORIAL ADVISORY BOARD cellular beams Dr D Tordoff (Chairman); Mr N Barrett; Mr D Fowler; Mrs Sally Devine; Mr D G Brown, SCI; Mr J P Cartz, BDP; Mr M Crosby, FaberMaunsell; Mr R Gordon, Mace Ltd; Mr W Gover, Consultant; Mr R Harrison, Glentworth Fabrications 29 40 Years Ago. A backwards glance at the concerns of yesteryear Ltd; Mr A Hughes, Tubelines; Mr A Palmer, Buro Happold; Mr R Steeper, Corus; Mr O Tyler, Wilkinson Eyre, through the pages of Building With Steel. The role of the Editorial Advisory Board is to advise on the overall style and content of the magazine. 30 Reviews and Publications 32 New and revised codes and standards New Steel Construction welcomes contributions on any suitable topics relating to steel construction. Publication is at the discretion of the Editor. Views expressed in 32 Courses this publication are not necessarily those of the BCSA, SCI, Corus or the Contract Publisher. Although care has been taken to ensure that all information contained 34 Advisory Desk herein is accurate with relation to either matters of fact or accepted practice at the time of publication, the BCSA, SCI, Corus and the Editor assume no responsibility for BCSA members any errors or misinterpretations of such information or any loss or damage arising 36 from or related to its use. No part of this publication may be reproduced in any form without the permission of the publishers. 38 SCI members CHANGES TO THE MAILING LIST If you wish to notify us of a change: Non Members of either the SCI or the BCSA please telephone Barrett, Byrd Associates on 01892 538191 Members BCSA Telephone BCSA on 020 7839 8566 Members SCI Telephone SCI on 01344 623 345 SUBSCRIPTIONS The Steel To take out a subscription please telephone 01344 623 645 The British Construction Annual subscription £92.00 UK, £117.00 elsewhere. Constructional Steelwork Institute All rights reserved ©2005. ISSN 0968-0098 Association Ltd NSC March 2005 3 EN0486A1 A4 multideck NSC 7/12/04 10:33 am Page 1 SPAN FURTHER New Multideck V2 now spans further than ever. Call now for the new and completely updated Handbook and CD Software on 0870 761 7004 or visit our website kingspanmetlcon.com Kingspan Metl-Con Ltd. Sherburn, Malton, North Yorkshire, YO17 8PQ. England. Tel: 019444 712000NSC Fax:March 019442005 710555 e-mail: [email protected] Editor’s Comment Designers drive to steel car parks Car parks are one of those necessities of life which we seldom give a second thought to, until we have a problem like a scratched bumper from too tight a turn on the ramps. Car parks are hard to like. Too many have been dark, alienating and inhospitable places, obviously tagged on as afterthoughts. Design effort often seems to have focussed almost exclusively on other parts of a development, while little time has been spared for thinking about how car drivers will access it. Not surprisingly, architectural awards for car parks have been few and far between, but that may be about to change. Our focus on car parks in this issue has revealed a new desire among clients for car parks that match the ambition seen elsewhere in their developments, by making a visual statement. Naturally enough, many are turning Nick Barrett - Editor to steel as the best material to create the welcoming environments that they have identified as crucial to making a good first impression on visitors to shopping and leisure developments, and residential or business premises. As well as using steel architecturally, developers see the practical benefits, such as being able to provide the same number of car parking spaces in a smaller area than with concrete. This is a market which at one time was dominated by in situ concrete, which often adds to the general drabness of the experience of visiting a car park. Pre cast enjoyed a brief vogue as labour problems turned some developers away from in situ. Steel was tried out now and again but not above five storeys, because of the perceived fire risk. But investment in discovering how fire actually behaves in car parks has removed that obstacle, and paint manufacturers have cut the cost of intumescent coatings dramatically. Tomorrow’s car parks will increasingly be steel car parks, and far more pleasant to use than what has gone before. International lessons Car parks are proving to another example of a market previously dominated by concrete, where the potential of steel to provide a superior product was not generally realised. The recipe for successfully increasing steel’s market penetration in such areas has been nearly perfected in the UK construction market – discover what the market needs; invest with industry partners in whatever has to be improved to make steel attractive in that market; further invest in technical education and marketing to make sure people know about it. As Derek Tordoff points out in his Comment this month, steel’s market share in the UK is often the envy of counterparts overseas. None of these overseas steel industries are standing still however, and they are producing their own innovative ideas on how better to help the market realise the benefits of steel and ensure that the superior promise is delivered. We will report in later issues this year on new initiatives being devised to ensure that steel’s market penetration remains on an upward spiral. NSC March 2005 5 NEWS Major investment at Scunthorpe Corus has announced plans to invest Quality and efficiency improvements fully commissioned by August 2007. £130M at its Scunthorpe steelworks will be generated by this. Corus will transfer all its rail to significantly strengthen its A world class rail production production to Scunthorpe as part manufacturing capability and facility is to be established at the of the investment programme, competitiveness in structural existing section mill and an on site moving existing rail production sections, rail and wire rod. service centre will be created to from Workington in 2006. Paul The investments will allow improve the offer and service to Lormor, Executive Director, Long improvements in operational customers. Products Division said: ’’This major efficiency, extensions to the product The enhanced rail capability will investment will significantly improve Hemel’s range and improved customer allow longer rail lengths – up to our long products manufacturing service. The investment builds on 120m – to be produced in response capabilities, providing world-class new centre the company’s Restoring Success to market demands. Rod and section processes that enable us to meet programme which has already mills will also be developed to customers’ future expectations in nears secured significant improvements enhance rolling capability, flexibility, the market place. The development in Corus’ service to customers and quality and service. represents a major step forward for completion financial performance. The rail and sections development the Division, and is part of Corus’ Severfield-Reeve is nearing The new investment will allow programme is to completed by long products strategy to improve completion of the third and final installation of a new steel casting November 2006, with contracts the competitiveness of its core building of Hemel Hempstead’s machine to replace an existing being let this month.