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PladotPladot MiniMini DairyDairy Miniaturized Dairy Processing System A comprehensive, cost effective and rapidly deployable solution for manufacturing high quality dairy products Pladot Mini Dairy Quick Preview Miniaturized Dairy Processing System The Pladot Mini Dairy is a miniaturized dairy processing facility that includes all the equipment required to manufacture a very wide variety of dairy products. The facility is tailored to occupy small physical spaces, and is uniquely suited to process smaller lots of more specialized products close to their target markets. Pladot, a metals fabrication company with more than fifty seven years of experience, has been designing, manufacturing, and installing Mini Dairies for over 15 years. The company has installed and trained employees to operate 300 Mini Dairies in Israel and overseas. Since 1999, Pladot has installed 10 Mini Dairies in the US Eastern Corridor with more units nearing completion in the Midwest. Unlike any other equipment supplier and unlike any other food processing concept, Pladot offers the Mini Dairies as a competitively priced package of equipment, engineering, implementation and training services thereby reducing the initial investment and time required to provide ultra fresh, high quality dairy products close to target markets. This document provides comprehensive insight on Pladot’s Mini Dairy concept. The reader will find a review of the equipment and services Pladot provides as part of the Mini Dairy package, as well as examples of the prolific processing capabilities these miniaturized facilities provide. We hope you will find this document useful and informative. And we hope you will find interest in Pladot’s Mini Dairy concept. Pladot’s management invites you to learn more about us, our products and capabilities and will be honored to introduce you to the Mini Dairy’s many exciting advantages and capabilities. Our business development and engineering team looks forward to answering your questions in the professional and quality-driven manner that has been our hallmark and tradition for over 50 years. Pladot Kibbutz Ein Harod Meuhad, 18965 Israel Phone 1.888.521.3030 Fax 011.972.4.653.1641 E mail [email protected] Web www.pladot.com Pladot Mini Dairy An Introduction Miniaturized Dairy Processing System As our world evolves into a global community, tastes and appetites evolve and extend beyond the confines of geography, tradition and availability. Consumers desire original culinary tastes, textures and sensations and appreciate newfound diversity in the foods they consume at home. People accessing greater amounts of information and households growing more prosperous generate increased demand for innovative specialty groceries and gourmet foods. Customers concerned about health and well being seek flavorful foods that are local, fresh, natural and conservatively processed. The Pladot Mini Dairy (PMD) is the ideal solution for rapidly and cost-effectively, bringing fresh, new, exciting, and flavorful dairy products to consumers. For over twenty years Pladot has been designing, fabricating and installing miniaturized dairy processing plants that are rapidly deployable, minimally space consuming, and competitively priced. Pladot’s Mini Dairy systems literally bring sophisticated dairy product manufacturing to the consumer’s doorstep and are an exceptional solution for providing specialized distribution-sensitive dairy products to discerning customers. Pladot’s Mini Dairy systems are the solution for offering fresh, natural, innovative and gourmet dairy products without incurring expensive investments in manufacturing and distribution infrastructures that may otherwise be unsuited for lower volume specialized dairy processing. Most importantly, Pladot brings to the table a total solution. Pladot plans, manufactures, integrates and assembles all Mini Dairy components into fully functioning processing facilities. Pladot engineers custom-tailor facilities to process smaller volumes of milk into an extensive range of sophisticated dairy products from flavored butters to specialty cheeses and crème yogurts. Pladot’s manufacturing specialists provide the necessary training, recipes and food technology expertise required to process a long list of Mini Dairy products. Pladot’s competitively priced and comprehensively designed dairy processing solution allows dairy product manufacturers to rapidly deploy localized small scale facilities that can supply products customized to consumer demand in target markets. Pladot Kibbutz Ein Harod Meuhad, 18965 Israel Phone 1.888.521.3030 Fax 011.972.4.653.1641 E mail [email protected] Web www.pladot.com Pladot Mini Dairy Advantages of The Mini Miniaturized Dairy Processing System Dairy Concept Cost Effective Manufacturing Solution A complete dairy manufacturing facility – planned, manufactured and installed in one competitively priced package that includes dairy plant engineering know-how and processing expertise as well as guidance and consulting on subjects ranging from site selection to product recipes. Rapidly Deployable Processing Facility A Pladot Mini dairy can be manufactured, shipped, installed and prepared for processing in a very short time span. The markedly reduced implementation time from concept to initial processing permits rapid exploitation of localized consumer demand or specific niche markets. Compact Design and Operation The largest Pladot Mini Dairy configuration requires a mere 5000 Square Feet of manufacturing area including the production hall, cooling, incubation and machine rooms as well as ancillary spaces for a lab and office. Production savings are not only limited to physical space: Pladot’s largest processing system requires only 10 KW/h in electricity, just a quarter of a Gallon per hour of Diesel Fuel, 1800 Gallons of water per day and only 12 to 16 employees. Targeted Processing Pladot’s Mini Dairies are uniquely suited for processing specialized dairy foods such as ethnic Queso Blanco, crème yogurt, flavored dips and soft Quark recipes, Kaffir and other flavored milk drinks, gourmet butters, Labaneh and Feta and an endless variety of Ice Creams. To manufacture many of these products at centralized, large scale facilities would prove impractical from a business perspective. Distribution Efficiency Because Pladot Mini Dairies can be rapidly deployed, are cost effective to construct, take up limited space and need few resources and personnel to operate, they can be positioned near target markets and configured to process specific products according to local demand. Placing Pladot Mini Dairies in strategic market locations reduces distribution expenses and permits processors to supply super fresh, specialized and gourmet items to discerning customers. Modularity, Flexibility, Scalability Pladot’s Mini dairies are designed to accommodate scalability, modularity and rapid product diversification. As market demand shifts and as new products are introduced, Mini Dairies can be quickly adapted and equipped to supply new or changing requirements. Changes can be implemented on-site by a small team of technicians and space requirements provided by minimal additions to the currently installed facility. The diversity of products that can be processed by a Mini Dairy is equally echoed by the facility’s modularity and ability to adapt to changes in product strategy and consumer tastes. Pladot Kibbutz Ein Harod Meuhad, 18965 Israel Phone 1.888.521.3030 Fax 011.972.4.653.1641 E mail [email protected] Web www.pladot.com Pladot Mini Dairy Equipment We Supply Miniaturized Dairy Processing System At the core of Pladot’s Mini Dairy program is the company’s miniaturized dairy processing equipment line. Manufactured of high grade materials to exacting quality specs mandated by the ISO 9000, A-3, UL and CE Standards, Pladot’s equipment is backed by solid warranties and a commitment to excellent post-installation technical support. Pladot custom fabricates dairy equipment only after a rigorous process in which the customer’s manufacturing, financial and marketing requirements are carefully matched with technical considerations driving the design, production and supply of the equipment itself. In addition to the variety of components required to process diversified dairy products, Pladot supplies ancillary equipment such as quality inspection and food lab instruments. Each Mini Dairy is supplied with a complete kit of spare parts and a full set of detailed technical manuals. Components are manufactured at Pladot’s plant usually within 120 days (ARO per dairy system), and are carefully packed, containerized and shipped to the customer. All of Pladot’s equipment and services are delivered duty-free to the US under the US-Israel Free Trade Agreement. HTST Mini Pasteurizer Raw Milk Tank Separator Homogenizer Skim Milk Pump Production Tank Butter Churn Processing Tank Pladot Kibbutz Ein Harod Meuhad, 18965 Israel Phone 1.888.521.3030 Fax 011.972.4.653.1641 E mail [email protected] Web www.pladot.com Pladot Mini Dairy Equipment We Supply Miniaturized Dairy Processing System (Continued) Cheese Vat Cheese Mold Cart & Trays Culture Tank Cup Filler Cheese Bag Cart Bottle Filler Ice Cream Processor Mixer Typical Mini Dairy Equipment Summary Cooled & insulated raw milk storage tanks | Pasteurizer |Cream separator |Homogenizer | Insulated pasteurized milk storage tanks Production tanks for cream and starter (lactic bacteria) |Butter churn | Milk filling and capping machine – for plastic or glass bottles Insulated production
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