A Comprehensive Review on Hybrid Electric Vehicles: Architectures and Components
Total Page:16
File Type:pdf, Size:1020Kb
J. Mod. Transport. https://doi.org/10.1007/s40534-019-0184-3 A comprehensive review on hybrid electric vehicles: architectures and components 1 1 1 Krishna Veer Singh • Hari Om Bansal • Dheerendra Singh Received: 23 February 2018 / Revised: 31 January 2019 / Accepted: 18 February 2019 Ó The Author(s) 2019 Abstract The rapid consumption of fossil fuel and Keywords Hybrid electric vehicle Á Hybrid energy storage increased environmental damage caused by it have given a system Á Architecture Á Traction motors Á Bidirectional strong impetus to the growth and development of fuel- converter efficient vehicles. Hybrid electric vehicles (HEVs) have evolved from their inchoate state and are proving to be a Abbreviations and symbols promising solution to the serious existential problem posed ABS Antilock braking system to the planet earth. Not only do HEVs provide better fuel AC Alternating current economy and lower emissions satisfying environmental ADTR Antidirectional-twin-rotary legislations, but also they dampen the effect of rising fuel ADVISOR Advanced vehicle simulator prices on consumers. HEVs combine the drive powers of ANN Artificial neural network an internal combustion engine and an electrical machine. ASCI Auto-sequential commutated mode single- The main components of HEVs are energy storage system, phase inverter motor, bidirectional converter and maximum power point BEV Battery electric vehicle trackers (MPPT, in case of solar-powered HEVs). The BLDC Brushless DC motor performance of HEVs greatly depends on these compo- CD Charge depletion nents and its architecture. This paper presents an extensive CDFIM Cascaded DFIM review on essential components used in HEVs such as their CF-qZSI Current-fed quasi-ZSI architectures with advantages and disadvantages, choice of CMPPT Centralized MPPT bidirectional converter to obtain high efficiency, combining CS Charge sustaining ultracapacitor with battery to extend the battery life, trac- CSI Current source inverter tion motors’ role and their suitability for a particular CS-PMSM Compound-structure PMSM application. Inclusion of photovoltaic cell in HEVs is a CVT Continuous variable transmission fairly new concept and has been discussed in detail. Var- DC Direct current ious MPPT techniques used for solar-driven HEVs are also DFIM Doubly fed induction motor discussed in this paper with their suitability. DMPPT Distributed MPPT DRM Double-rotor machines DTC Direct torque control e-CVT Electronic continuous variable transmission EM Electric motor & Hari Om Bansal EMS Energy management system [email protected] EREV Extended range electric vehicle ESS Energy storage system 1 Power Electronics and Drives Laboratory, Department of Electrical and Electronics Engineering, Birla Institute of EV Electric vehicle Technology and Science, Pilani, Rajasthan, India FC Fuel cell 123 K. V. Singh et al. FCEV Fuel cell electric vehicle Voc Open-circuit voltage FEM Finite element method V2G Vehicle to grid FL Fuzzy logic VSI Voltage source inverter FOC Field-oriented control ZSI Impedance (Z) source inverter FLC Fuzzy logic controller XHEVs Full HEVs and PHEVs GA Genetic algorithm HESS Hybrid energy storage system HEV Hybrid electric vehicle IC Incremental conductance 1 Introduction ICE Internal combustion engine ICV Internal combustion vehicle A well-knit and coordinated transportation provides IGBT Insulated gate bipolar transistor mobility to people and goods. The transportation sector IM Induction motors mainly consists of road, railway, ships and aviation, where IMCCR Induction motor with compound cage rotor road transportation consumes 75% of the total energy spent IPMSM Interior permanent magnet synchronous on transportation. The automobile industry plays a signif- motor icant role in economic growth of the world and hence I Incremental short-circuit current sc affects the entire population. Since vehicles mostly run on KKT Karush–Kuhn–Tucker internal combustion engine (ICE), the transportation LC Inductor capacitor industry is accountable for 25%–30% of the total green- MFM-BDRM Magnetic field-modulated brushless house gases emission [1]. ICE works in the process of fuel double-rotor machine combustion resulting in the production of various gases MOSFET Metal-oxide-semiconductor field-effect like CO ,NO, NO and CO [2] which cause environmental transistor 2 2 degradation in the form of greenhouse effect and are MPC Model predictive controller responsible for their adverse effect on human health. To MPP Maximum power point overcome this, the transportation industry is trying hard to MPPT Maximum power point tracker manufacture vehicles that can run on alternate power MRAC Model reference adaptive controller sources. Electric vehicles (EVs) were tried as a solution in M-SRM Modular-switched reluctance motor 1881 where battery alone propelled the vehicle and there- NPC Neutral point clamped fore required a bulky battery pack. Absence of an ICE P&O Perturb and observe handicapped these vehicles with a short driving range [3]. PAM Pulse amplitude modulation Hybrid electric vehicles (HEVs) were conceptualized to PHEV Plug-in HEV bridge the power of ICE and the emission-free nature of PI Proportional integral EVs. HEVs offer better fuel efficiency over ICE-based PM Permanent magnet vehicles and generally work in charge-sustaining (CS) PMBLDC Permanent magnet BLDC mode where the state of charge (SOC) of battery is main- PMSM Permanent magnet synchronous motor tained throughout the trip. The issue with CS mode is that PSO Particle swarm optimization its charging efficiency relies mainly on regenerative brak- PV Photovoltaic ing and gasoline, so plug-in HEVs (PHEVs) were con- PVHEV Solar-driven HEV ceptualized as a possible solution. Unlike HEVs, PHEVs PWM Pulse width modulation have the additional facility to be charged externally RC Resistance capacitor through power outlets. Most of the power in a PHEV is SA Simulated annealing derived from an electric motor (EM) which acts as a pri- SBP Synergetic battery pack mary source, while ICE acts as a backup. As the battery SFO Stator flux oriented SOC reaches a particular threshold, the PHEV behaves like SOC State of charge a regular HEV, and the ICE kicks in and acts as a primary SRM Switched reluctance motor power source. The PHEVs mainly work in charge depletion STA Supertwisting algorithm (CD) mode where SOC is depleted up to a threshold level. TTR Through-the-road PHEVs extend the all-electric range, improve local air TCO Total costs of ownership quality and also may have grid connection capability. UC Ultracapacitor Another possible approach for extending the electric VF-ZSI Variable frequency impedance source range of an HEV is to allow continuous charging of the inverter battery while running. The emergence of solar-driven 123 J. Mod. Transport. A comprehensive review on hybrid electric vehicles: architectures and components HEVs (PVHEVs) leads to continuous charging of batteries 3. Control system—instructs electric systems/ICE and by means of solar energy, which minimizes the usage of manages the HESS. gasoline and hence reduces environmental pollution. These components can be integrated in different ways and Robust and affordable batteries are a primary challenge sizes which results in variation in vehicle design. Based on for hybrid vehicles. Various HEV battery compositions have the component integration, drivetrains mainly include ser- been tried in the past with the best results from lithium-ion ies, parallel and power split designs. In [6] the HEV’s derivatives. Three levels of integration of battery packs are architecture has been classified into six different categories, possible in vehicles: (1) singular battery cells, (2) modules, which are mild/microparallel, parallel, series, power split, comprised of individual battery cell, and (3) battery packs, combined and through-the-road (TTR) hybrids. comprised of modules. Battery should be able to supply high In series HEV, the power sources provide electrical power over short periods and must be capable of enduring energy at DC bus, which is then converted to traction millions of transient shallow cycles over vehicle life. To power [7]. In parallel HEVs, traction power can be sup- extend the range and life of a battery, it can be interfaced plied by ICE or EM alone, or together by both the sources. with an ultracapacitor (UC) which permits longer life cycle, The EM is used to charge the HESS by means of regen- higher rate of charge/discharge and lower internal resistance erative braking [8]. The parallel mild HEV is an ideal which result in lesser heat loss and better reliability. UC option as they provide a prime trade-off between the cost of improves the efficiency cycle to around 90% from 80% [4]. vehicle and its performance [9]. Complex HEVs incorpo- The combination of battery and UC forming a hybrid energy rate features of both parallel as well as series architecture. storage system (HESS) is more efficient as compared to their They are almost like the series–parallel hybrid except for individual performances. the variance in power flow of the motor, which is bidi- The fundamental requirement for traction motors used in rectional in complex hybrid and unidirectional in series– HEVs is to generate propulsion torque over a wide speed parallel HEVs. The disadvantage of complex hybrid is its range. Two most commonly used motors in HEV propul- complexity in design. A pictorial representation of these sion are permanent magnet motor (PM) and induction architectures is given in Fig. 2. motor (IM). There are various hybrid cars now available Architecturally, PHEV is similar to HEVs except for a and manufactured by Audi, BMW, Chevrolet, Ford, large-size onboard battery, having high energy density and Honda, Mercedes, McLaren, Nissan, Mitsubishi, Hyundai, efficiency. The combination of CS and CD modes requires Porsche, Tesla, Toyota, etc. The fuel consumption saving a more complex control strategy than in an HEV. PHEVs by a few models is shown in Table 1 [5]. begin operation in CD mode; and as soon as the battery Various possible architectures of an HEV are presented reaches a threshold value of SOC, the battery shifts to CS in Sect.