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Manufacturing & Specialist Services MANUFACTURING & SPECIALIST SERVICES choose an aerospace engineering partner with a reputation for flexibility, excellence and outstanding value. Safe Air is a highly regarded maintenance, repair, overhaul and manufacturing Electroplating business. Our reputation is built on delivering custom solutions to aviation Safe Air’s Specialist electroplating engineers carry out a wide range of plating organisations with demanding needs. processes (AMS and MIL spec) using our large, state of the art facility shown above, which meets stringent environmental standards. Our capability Working with Safe Air retains the benefit of a single point of contact while also includes passivation of stainless steel, electroplating, anodising, phosphating offering easy access to additional engineering capability in parent company and chemical cleaning. Airbus Group Australia Pacific’s comprehensive services. Electroplating - Capable of cadmium, chromium, copper, nickel, nickel/ Extensive range of capability on the same site cadmium diffusion, silver, selective (brush) plating and electroless nickel. >> Electroplating >> Engineering Design and Technical Services Aluminium - Capable of sulphuric chromic, hard anodise and alodine (alochrome 1200) surface treatments. >> Shotpeening >> Welding Steel - Capable of phosphate and black oxide surface treatments.. >> Painting >> Non-Destructive Testing Other - Magnesium alloy surface treatments and salt spray corrosion testing >> Heat Treatment capability. >> Metal Forming, Cutting and Drilling Engineering Design and Technical Services >> Laser Alignment Safe Air operates design services under NZCAA Part 146 design approval and RNZAF Delegated Engineering Authority covering structural, mechanical and Quality Management avionics design changes. Safe Air is fully accredited to ISO9001:2008 Design Safe Air can also provide Design Certificates of Conformance, Statements of Part 146 Design CAANZ Compliance, Conformity Statements and Design Approvals and assist with Manufacturing & Repair CAR35 (Australia) and FAR 8110-3 (USA). Our design team uses Unigraphics, Part 148 Manufacturing CAANZ Autocad, Strand 7 Finite Element Analysis, Mathcad and CAD Digitizer. Part 145 Maintenance & Repair CAANZ Aircraft and Components MRO RNZAF Manufacturing Processing KAMAN Aerospace Part 19F Supply CAANZ We specialise in delivering short run manufacturing and repair solutions. Safe Air provides a total engineering service from design to manufacture, stress analysis and supporting documentation. Such an extensive range of capability on the same site enables Safe Air to complete many essential specialist services close to the core manufacturing activity, significantly reducing turnaround time and transportation cost. Machining and Grinding Non-Destructive Testing Safe Air’s facility comprises both manual and CNC equipment, surface, Safe Air has magnetic particle, fluorescent penetrant, eddy current, ultrasonic cylindrical, internal and multi-axis grinders, mills and lathes for both and xray specialty equipment. Operators are trained and qualified to NAS 410, small scale repairs and high rate production. We operate the Latest CAM ASNT level 2 and we also comply with NDT standards and specifications with programming Software optimising high-end multi-axis medium and large level 3 capability. scale CNC machines for safe and precision machining for maximum process efficiency. Metal Fabrication Cutting, forming, pressing, rolling, dimpling and drilling of all aerospace Shotpeening materials to exacting specifications. Precision rigid tube bending including We are specialists in automated and manual shotpeening, our capability “Permaswage” fittings. Pneumatic duct, exhaust and Heat shield repairs. includes steel and stainless alloy shot, glass bead and rotopeening. We can provide six axis computer controlled multiple shot classification. Work is carried out by aviation industry trained operators up to level 3 and exceeds AMS2430. We are available for onsite portable Rotopeening. Welding Our Welding department is CAA approved, processing aluminium, steel, stainless steel, Inconel and Titanium. Processes offered: TIG, MIG, Stick, Painting Silver Brazing/soldering and Resistance welding (spot, seam and foil). Our Our modern Paint Facility includes cleaning stripping, plastic media blast welders are certified to AWS D17.1 Aerospace fusion welding and AWS and preparation area using Advanced Eco friendly processes and materials. D17.2 Aerospace resistance welding. We have a heated Paint booth that can accept aircraft components including large flight control surfaces. Heat Treatment We can accommodate heat treatment of aerospace metals, aluminium, Laser Alignment steel and stainless alloys. Hardening, solution and precipitation of Our Laser alignment services include alignment and symmetry checks, aluminium and steel alloys, through to stress relief of aviation hardware Checking Structural damage, Jig measurement for certification, Component and components. We have large capacity aluminium processing ovens with assembly testing and evaluating with impressive data acquisition. up to 3.2m part length. Our heat treatment facility is computer controlled using the latest monitoring and control software conforming to aerospace industry standards. CONTACT Safe Air Limited | New Zealand P +64 3 5728 416 E [email protected] www.safeair.co.nz .
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