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The Best Solution for Steel and Cast Iron Milling!

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The Best Solution for Steel and Cast Iron Milling! Keeping the Customer First Tungaloy Report No. 358-EE Screw-on type TAC Mills type The best solution for steel and cast iron milling! Exact simulation analysis provides light weight cutter with low cutting Exceptional rigidity improves performance ● Analysis of the load transmission route Need high rigidity and low cutting forces Area with low effect on rigidity This is an area for weight reduction Conventional face mill TAW13 type 20 to 30% lighter than competitors cutters. Lighter than conventional TAC mills by 5 to 10%. Features Low cutting forces and reliability for impact resistance Contributes to free cutting action with extremely high toughness levels. Competitor Large rake angle 27˚ 27° rake angle! Exceptionally low cutting forces! (In ML-type chipbreaker) Axial rake angle Double-relief geometry Competitor The peripheral cutting edges with utter two-step relief increase edge Rotating direction of c strength. Peripheral cutting edge Comparison of impact resistance ■ ■Comparison of cutting forces Work material : Carbon steel Work material : Carbon steel 10 (JIS S50C), 280HRC 2500 (JIS S55C), 280HB TAW13 type (MJ insert) Tangential Machine : BT50 Machine : BT50 force Competitor A Cutting speed : Vc = 150 m/min 8 Cutting speed : Vc = 150 m/min 2000 Ymax Competitor B Feed rate : fz = 0.05 ~ 0.3 mm/t Feed rate : fz = 0.3 mm/t Depth of cut : ap = 3.0 mm Depth of cut : ap = 2.0 mm 1500 6 (N) Cutting width : ae = 80 mm (m) Cutting width : ae = 50 mm Axial force YC 4 200 1000 Feed Zmax Feed 2 500 XC Cutting forces Cutting length 0 100 0 TAW13 Existing Competitor Competitor 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 type TAC mill A B (MJ insert) Feed per tooth fz (mm/t) ZC 2 a highly rigid, forces !! High productivity Bodies are available in coarse, close, and extra-close (made to order) pitch design. TAW13 type with 45° corner angle. HJ-type inserts for high feed milling are available. fz fz Productivity improved X 2 times! 45º 30º The HJ-type insert with a 30° cutting edge angle can reduce cutting load. Furthermore, 2.0 mm 2.0 mm the HJ-type allows feed rates to be improved 2 times. CA 45º HJ-type High accuracy The body has a highly improved axial and radial run-out that can drastically improve surface quality. TPW13 type with a 90° corner angle creates highly accurate wall straightness. ■ Accuracy of wall straightness produced with 90° corner angle cutters. 14 Work material : Carbon steel (JIS S55C), 12 Feed 210HB p (mm) Machine : BT50 a 10 Cutting speed : Vc = 100 m/min 8 Feed rate : fz = 0.1 mm/t 6 Depth of cut : ap = 3.0 mm × 5 passes TPW13 type Width of cut : ae = 100 mm (MJ insert) 100 4 (slotting) Competitor A 15 2 Measuring height: Competitor B 0 -100 -50 0 50 3.0 mm × 5 passes Wall straightness (µm) Highly functional body design Air-holes applicable for through-the-spindle coolant system. (For cutters smaller than ø125 mm) Special surface treatment improves resistance to corrosion and rubbing. 3 Chipbreaker MJ type First choice For general purpose well balanced impact resistance and low cutting forces. AH120 : for general purpose. AH130 TUNGALOY Steel T3130 : for high speed milling. Stainless NS740 : for high quality surface fi nish. T1115 TUNGALOY Cast Iron ■Cutting forces ■Impact resistance ■Wear resistance 4.5 0.5 2000 TAW13 type TPW13 type (MJ insert) Tangential 4.0 (MJ insert, AH120) force Conventional 0.4 Competitor A 1500 Yc max 3.5 (PVD coated) Competitor A (m) 3.0 Competitor B 0.3 (CVD coated) Competitor Competitor C (N) 2.5 1000 B (CVD coated) Axial 2.0 0.2 VBmax (mm) force 1.5 500 Zc max Cutting length 1.0 Maximum wear width 0.1 Cutting force 0.5 0 0 0 2 4 6 8 10 12 0.00 0.05 0.10 0.15 0.20 0.25 TPW13 type Conven- Competitor (MJ insert) tional A Cutting length (m) Feed rate fz (mm/t) Work material : Carbon steel (JIS S55C) Work material : Die steel (PX5) Work material : Chromium molybdenum steel Machine : BT50 Machine : BT50 equivalent to JIS SCM440, Cutting speed : Vc = 150 m/min Cutting speed : Vc = 150 m/min 30HRC Feed rate : fz = 0.05 ~ 0.2 mm/t Feed rate : fz = 0.2 mm/t Machine : BT40 Depth of cut : ap = 3.0 mm Depth of cut : ap = 3.0 mm Cutting speed : Vc = 150 m/min Cutting width : ae = 80 mm Cutting width : ae = 50 mm Feed rate : fz = 0.25 mm/t Depth of cut : ap = 2.0 mm YC 200 Feed Cutting width : ae = 60 mm Feed Dry cutting XC 100 ZC AJ type For machining aluminium alloys The DLC coated grades offer excellent welding resistance. Excellent sharpness with the AJ chipbreaker Longer tool life, Excellent welding resistance Better surface fi nish & DLC coated grade DS1100 fewer burrs!! KS05F : General purpose Non-ferrous DS1100 : High surface quality Work material : Aluminium allloy ■■Burr height Surface fi nish (JIS A5052) 1.5 3 Machine : BT40 feed direction cutting direction Ra Rz RZJIS Cutting speed : Vc = 600 m/min (µm) Feed rate : fz = 0.15 mm/t 1.0 2 Depth of cut : ap = 1.0 mm nish (mm) Cutting width : ae = 75 mm 200 0.5 1 cutting Surface fi direction Feed Burr height 0 0 ø100 TAW13 type Competitor Competitor TAW13 type Competitor Competitor 150 (AJ insert) A B (AJ insert) A B 75 ø100 feed direction 4 Work material : Chromium molybdenum ■Comparison of productivity steel (JIS SCM440), 30HRC For high productivity Feed per tooth: fz (mm/t) HJ type Machine : BT50 0.3 0.4 0.5 0.6 0.65 Cutting speed : Vc = 200 m/min Allows 1.5 to 2 times higher feeds than TAW13 Feed rate : fz = 0.3 ~ 0.65 mm/t conventional inserts. (Max. depth of cut: ap = 2 mm) (HJ insert) Depth of cut : ap = 2.0 mm Cutting width : ae = 50 mm Excellent impact resistance and low cutting Competitor forces even under high cutting load in high A 200 feed milling. Competitor Feed AH120 : for general purpose machining. B Steel T3130 : for high speed machining. 100 T1115 TUNGALOY AH130 TUNGALOY Stainless Cast Iron For fi nishing and MJ type (G-class) precision machining Ground insert with high accuracy. For high surface fi nish. AH120 : for general purpose machining. Steel NS740 : for high quality surface fi nishes. Wiper insert For fi nishing When combined with regular inserts it allows excellent surface fi nish. KS05F : for general purpose. NS740 Steel Non-ferrous DX140 : for highquality surface fi nish. GH110 DS1100 : for highquality surface fi nish. Stainless Cast Iron For low cutting forces and ML type less rigid workpieces Large rake angle contributes to low cutting forces. Suitable for machining low rigid worlpieces. AH120 Steel Priority on Flat top type impact resistance Flat-top insert provided with excellent impact resistance. Most suitable for roughing of cast irons and steels. AH120 : for general purpose. Steel T3130 : for high speed machining. NS740 : for high quality surface fi nishes. T1115 TUNGALOY Cast Iron ■Wear resistance Work material : Stainless steel type For machining stainless steels 10 (JIS SUS304) MS Machine : BT50 Suitable for machining stainless steel. 8 Cutting speed : Vc = 150 m/min Sharp cutting edge and large rake angle eliminate burrs. Feed rate : fz = 0.2 mm/t (m) 6 Suitable for machining stainless steel. Depth of cut : ap = 2.0 mm Sharp cutting edge and large rake angle eliminate burrs. 4 Cutting width : ae = 60 mm AH130 TUNGALOY 2 200 Stainless Feed Cutting length 0 TAW13 Competitor Competitor Competitor Competitor type A B C D 60 (MJ insert) 5 Cutter TAW13 type (Bore type) ød Replacement parts a Cutter mounting bolts Descriptions Cat No. b Shim screw DTS5-3.5SS CM10×30H TMBA-M16H R CM12×30H TMBA-M20H Shim FSSA1102 f L Clamping screw CSPB-3.5 Wrench P-3.5 / IP-15D 45° øDc Max. ap = 5 mm øD1 Rake angle: A.R.+17°~ 20° R.R.-16° ~ 11° Dimensions (mm) Weight Air Cutter Pitch Cat. No. Stock No. of mounting inserts hole øDc øD1 ød r Lfb a（kg） bolts TAW13R050M22.0E04 ᭹ 4 50 63 0.4 22 20 40 6.3 10.4 With CM10X30H TAW13R063M22.0E05 ᭹ 56376 0.6 TAW13R080M27.0E06 ᭹ 680942722 7 12.4 1 With CM12X30H 50 TAW13R100M32.0E07 ᭹ 7 100 114 32 28.5 8 14.4 1.5 With TMBA-M16H Standard TAW13R125M40.0E08 ᭹ 8 125 139 32 2.7 With TMBA-M20H 40 63 9 16.4 TAW13R160M40.0E10 ᭹ 10 160 174 29 4.4 Without – TAW13R050M22.0E05 ᭹ 55063 0.4 22 20 40 6.3 10.4 With CM10X30H TAW13R063M22.0E06 ᭹ 66376 0.6 TAW13R080M27.0E08 ᭹ 8 80 94 27 22 7 12.4 1 With CM12X30H 50 TAW13R100M32.0E10 ᭹ TMBA-M16H Close 10 100 114 32 28.5 8 14.4 1.5 With TAW13R125M40.0E12 ᭹ 12 125 139 32 3 With TMBA-M20H 40 63 9 16.4 TAW13R160M40.0E16 ᭹ 16 160 174 29 4.4 Without – Inserts SWMT13T3AFPR-MJ SWMT13T3AFER-ML SWMW13T3AFTR SWMT13T3AFPR-HJ SWMT13T3AFPR-MS 13.9 2 4 13.9 2 4 13.9 2 4 14.7 2.3 4 14.1 2 4 13.9 13.9 14.1 13.9 14.7 18º30' 18º30' 18º30' 18º30' 18º30' Fig.1 Fig.2 Fig.3 Fig.4 Fig.5 SWGT13T3AFFR-AJ SWGT13T3AFPR-MJ WWCW13T3AFE/FR-WS WWCW13T3AFFR-WD 14.1 2 4 13.9 2 4 19.2 4 19.2 4 7.8 7.8 13.9 14.1 12.8 18º30' 18º30' R500 18º30' 12.8 R500 18º30' Fig.6 Fig.7 Fig.8 Fig.9 Stocked grades Cat.
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