The Best Solution for Steel and Cast Iron Milling!

Keeping the Customer First

Tungaloy Report No. 358-EE

Screw-on type TAC Mills type

The best solution for steel and cast iron milling! Exact simulation analysis provides light weight cutter with low cutting Exceptional rigidity improves performance ● Analysis of the load transmission route Need high rigidity and low cutting forces

Area with low effect on rigidity This is an area for weight reduction

Conventional face mill TAW13 type

20 to 30% lighter than competitors cutters. Lighter than conventional TAC mills by 5 to 10%.

Features

Low cutting forces and reliability for impact resistance Contributes to free cutting action with extremely high toughness levels.

Competitor Large rake angle 27˚ 27° rake angle! Exceptionally low cutting forces! (In ML-type chipbreaker) Axial rake angle

Double-relief geometry Competitor The peripheral cutting edges with utter two-step relief increase edge Rotating direction of c strength. Peripheral cutting edge

Comparison of impact resistance ■ ■Comparison of cutting forces Work material : Carbon steel Work material : Carbon steel 10 (JIS S50C), 280HRC 2500 (JIS S55C), 280HB TAW13 type (MJ insert) Tangential Machine : BT50 Machine : BT50 force Competitor A Cutting speed : Vc = 150 m/min 8 Cutting speed : Vc = 150 m/min 2000 Ymax Competitor B Feed rate : fz = 0.05 ~ 0.3 mm/t Feed rate : fz = 0.3 mm/t Depth of cut : ap = 3.0 mm Depth of cut : ap = 2.0 mm 1500 6 (N) Cutting width : ae = 80 mm

(m) Cutting width : ae = 50 mm Axial force YC 4 200 1000 Feed Zmax Feed 2 500 XC Cutting forces Cutting length

0 100 0 TAW13 Existing Competitor Competitor 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 type TAC mill A B (MJ insert) Feed per tooth fz (mm/t) ZC

2 a highly rigid, forces !!

High productivity Bodies are available in coarse, close, and extra-close (made to order) pitch design. TAW13 type with 45° corner angle. HJ-type inserts for high feed milling are available.

fz fz Productivity improved X 2 times! 45º 30º The HJ-type insert with a 30° cutting edge angle can reduce cutting load. Furthermore, 2.0 mm 2.0 mm the HJ-type allows feed rates to be improved 2 times. CA 45º HJ-type

High accuracy The body has a highly improved axial and radial run-out that can drastically improve surface quality. TPW13 type with a 90° corner angle creates highly accurate wall straightness.

■ Accuracy of wall straightness produced with 90° corner angle cutters. 14 Work material : Carbon steel (JIS S55C), 12 Feed 210HB

p (mm) Machine : BT50 a 10 Cutting speed : Vc = 100 m/min 8 Feed rate : fz = 0.1 mm/t 6 Depth of cut : ap = 3.0 mm × 5 passes TPW13 type Width of cut : ae = 100 mm (MJ insert) 100 4 (slotting) Competitor A 15 2

Measuring height: Competitor B 0 -100 -50 0 50 3.0 mm × 5 passes Wall straightness (µm)

Highly functional body design

Air-holes applicable for through-the-spindle coolant system. (For cutters smaller than ø125 mm) Special surface treatment improves resistance to corrosion and rubbing.

3 Chipbreaker

MJ type First choice For general purpose well balanced impact resistance and low cutting forces. AH120 : for general purpose. AH130 TUNGALOY Steel T3130 : for high speed milling. Stainless NS740 : for high quality surface ﬁ nish. T1115 TUNGALOY Cast Iron

■Cutting forces ■Impact resistance ■Wear resistance 4.5 0.5 2000 TAW13 type TPW13 type (MJ insert) Tangential 4.0 (MJ insert, AH120) force Conventional 0.4 Competitor A 1500 Yc max 3.5 (PVD coated)

Competitor A (m) 3.0 Competitor B 0.3 (CVD coated) Competitor Competitor C (N) 2.5 1000 B (CVD coated) Axial 2.0 0.2 VBmax (mm) force 1.5 500 Zc max Cutting length 1.0 Maximum wear width 0.1

Cutting force 0.5 0 0 0 2 4 6 8 10 12 0.00 0.05 0.10 0.15 0.20 0.25 TPW13 type Conven- Competitor (MJ insert) tional A Cutting length (m) Feed rate fz (mm/t) Work material : Carbon steel (JIS S55C) Work material : Die steel (PX5) Work material : Chromium molybdenum steel Machine : BT50 Machine : BT50 equivalent to JIS SCM440, Cutting speed : Vc = 150 m/min Cutting speed : Vc = 150 m/min 30HRC Feed rate : fz = 0.05 ~ 0.2 mm/t Feed rate : fz = 0.2 mm/t Machine : BT40 Depth of cut : ap = 3.0 mm Depth of cut : ap = 3.0 mm Cutting speed : Vc = 150 m/min Cutting width : ae = 80 mm Cutting width : ae = 50 mm Feed rate : fz = 0.25 mm/t Depth of cut : ap = 2.0 mm YC 200 Feed Cutting width : ae = 60 mm Feed Dry cutting

XC 100

AJ type For machining aluminium alloys The DLC coated grades offer excellent welding resistance. Excellent sharpness with the AJ chipbreaker Longer tool life, Excellent welding resistance Better surface ﬁ nish & DLC coated grade DS1100 fewer burrs!!

KS05F : General purpose Non-ferrous DS1100 : High surface quality Work material : Aluminium allloy ■■Burr height Surface ﬁ nish (JIS A5052) 1.5 3 Machine : BT40 feed direction cutting direction Ra Rz RZJIS Cutting speed : Vc = 600 m/min

(µm) Feed rate : fz = 0.15 mm/t 1.0 2 Depth of cut : ap = 1.0 mm nish

(mm) Cutting width : ae = 75 mm

200 0.5 1 cutting Surface ﬁ direction Feed Burr height

0 0 ø100 TAW13 type Competitor Competitor TAW13 type Competitor Competitor 150 (AJ insert) A B (AJ insert) A B 75 ø100 feed direction

4 Work material : Chromium molybdenum ■Comparison of productivity steel (JIS SCM440), 30HRC For high productivity Feed per tooth: fz (mm/t) HJ type Machine : BT50 0.3 0.4 0.5 0.6 0.65 Cutting speed : Vc = 200 m/min Allows 1.5 to 2 times higher feeds than TAW13 Feed rate : fz = 0.3 ~ 0.65 mm/t conventional inserts. (Max. depth of cut: ap = 2 mm) (HJ insert) Depth of cut : ap = 2.0 mm Cutting width : ae = 50 mm Excellent impact resistance and low cutting Competitor forces even under high cutting load in high A 200 feed milling. Competitor Feed AH120 : for general purpose machining. B

Steel T3130 : for high speed machining. 100

T1115 TUNGALOY AH130 TUNGALOY Stainless Cast Iron

For ﬁ nishing and MJ type (G-class) precision machining Ground insert with high accuracy. For high surface ﬁ nish. AH120 : for general purpose machining.

Steel NS740 : for high quality surface ﬁ nishes.

Wiper insert For fi nishing When combined with regular inserts it allows excellent surface fi nish. KS05F : for general purpose. NS740 Steel Non-ferrous DX140 : for highquality surface fi nish. GH110 DS1100 : for highquality surface fi nish. Stainless Cast Iron

For low cutting forces and ML type less rigid workpieces Large rake angle contributes to low cutting forces. Suitable for machining low rigid worlpieces.

AH120 Steel

Priority on Flat top type impact resistance Flat-top insert provided with excellent impact resistance. Most suitable for roughing of cast irons and steels.

AH120 : for general purpose.

Steel T3130 : for high speed machining. NS740 : for high quality surface ﬁ nishes. T1115 TUNGALOY Cast Iron

■Wear resistance Work material : Stainless steel type For machining stainless steels 10 (JIS SUS304) MS Machine : BT50 Suitable for machining stainless steel. 8 Cutting speed : Vc = 150 m/min Sharp cutting edge and large rake angle eliminate burrs. Feed rate : fz = 0.2 mm/t (m) 6 Suitable for machining stainless steel. Depth of cut : ap = 2.0 mm Sharp cutting edge and large rake angle eliminate burrs. 4 Cutting width : ae = 60 mm

AH130 TUNGALOY 2 200 Stainless Feed Cutting length 0 TAW13 Competitor Competitor Competitor Competitor type A B C D 60 (MJ insert)

5 Cutter TAW13 type (Bore type)

ød Replacement parts a Cutter mounting bolts Descriptions Cat No.

b Shim screw DTS5-3.5SS CM10×30H TMBA-M16H

R CM12×30H TMBA-M20H Shim FSSA1102 f L Clamping screw CSPB-3.5 Wrench P-3.5 / IP-15D 45°

øDc Max. ap = 5 mm øD1 Rake angle: A.R.+17°~ 20° R.R.-16° ~ 11°

Dimensions (mm) Weight Air Cutter Pitch Cat. No. Stock No. of mounting inserts hole øDc øD1 ød r Lfb a（kg） bolts TAW13R050M22.0E04 4 50 63 0.4 22 20 40 6.3 10.4 With CM10X30H TAW13R063M22.0E05 56376 0.6 TAW13R080M27.0E06 680942722 7 12.4 1 With CM12X30H 50 TAW13R100M32.0E07 7 100 114 32 28.5 8 14.4 1.5 With TMBA-M16H

Standard TAW13R125M40.0E08 8 125 139 32 2.7 With TMBA-M20H 40 63 9 16.4 TAW13R160M40.0E10 10 160 174 29 4.4 Without – TAW13R050M22.0E05 55063 0.4 22 20 40 6.3 10.4 With CM10X30H TAW13R063M22.0E06 66376 0.6 TAW13R080M27.0E08 8 80 94 27 22 7 12.4 1 With CM12X30H 50 TAW13R100M32.0E10 TMBA-M16H Close 10 100 114 32 28.5 8 14.4 1.5 With TAW13R125M40.0E12 12 125 139 32 3 With TMBA-M20H 40 63 9 16.4 TAW13R160M40.0E16 16 160 174 29 4.4 Without – Inserts

SWMT13T3AFPR-MJ SWMT13T3AFER-ML SWMW13T3AFTR SWMT13T3AFPR-HJ SWMT13T3AFPR-MS

13.9 2 4 13.9 2 4 13.9 2 4 14.7 2.3 4 14.1 2 4 13.9 13.9 14.1 13.9 14.7 18º30' 18º30' 18º30' 18º30' 18º30'

Fig.1 Fig.2 Fig.3 Fig.4 Fig.5 SWGT13T3AFFR-AJ SWGT13T3AFPR-MJ WWCW13T3AFE/FR-WS WWCW13T3AFFR-WD

14.1 2 4 13.9 2 4 19.2 4 19.2 4 7.8 7.8 13.9 14.1 12.8 18º30' 18º30' R500 18º30' 12.8 R500 18º30'

Fig.6 Fig.7 Fig.8 Fig.9

Stocked grades

Cat. No. Coated DLC coat Cermet Uncoated T-DIA Fig. Type Honing

Accuracy T3130 T1115 AH120 AH130 AH140 GH110 DS1100 NS740 KS05F DX140 SWMT13T3AFPR-MJ M With 1 SWMT13T3AFER-ML M With 2 SWMW13T3AFTR M With 3 SWMT13T3AFPR-HJ M With 4

Regular SWMT13T3AFPR-MS M With 5 SWGT13T3AFFR-AJ G Without 6 SWGT13T3AFPR-MJ G With 7 WWCW13T3AFER-WS C With 8 WWCW13T3AFFR-WS C Without Wiper WWCW13T3AFFR-WD C Without 9 ● : Stocked items

6 Standard cutting conditions TAW 13 type

Roughing (Depth of cut: ap ≥ 1.0 mm) Work material Recommended Cutting speed Feed per tooth: fz (mm/t) insert grade Vc (m/min) MJ ML HJ MS Flat top AJ

AH120 (First choice) 180 (100 - 270) 0.2 (0.05 - 0.3) 0.15 (0.05 - 0.25) 0.4 (0.2 - 0.6) － 0.2 (0.05 - 0.3) － (Priority on wear Mild steels T3130 resistance) 220 (150 - 300) 0.2 (0.05 - 0.3) － 0.4 (0.2 - 0.6) － 0.2 (0.05 - 0.3) － Low carbon steels AH130 / AH140 0.2 (0.05 - 0.3) －－0.17 (0.1 - 0.25) －－ (< 180HB) (Priority on impact resistance) 130 (80 - 180) (Priority on surface NS740 ﬁ nish) 200 (100 - 300) 0.15 (0.05 - 0.23) －－－0.15 (0.05 - 0.23) － AH120 (First choice) 150 (100 - 230) 0.17 (0.05 - 0.25) 0.12 (0.05 - 0.2) 0.3 (0.2 - 0.5) － 0.17 (0.05 - 0.25) － (Priority on wear Carbon steels T3130 resistance) 200 (150 - 280) 0.17 (0.05 - 0.25) － 0.3 (0.2 - 0.5) － 0.17 (0.05 - 0.25) － Alloy steels AH130 / AH140 0.17 (0.05 - 0.25) 0.3 (< 300HB) (Priority on impact resistance) 120 (80 - 150) － (0.2 - 0.5) －－－ (Priority on surface NS740 ﬁ nish) 150 (100 - 230) 0.12 (0.05 - 0.2) －－－0.12 (0.05 - 0.2) － Die steels AH120 (First choice) 140 (100 - 180) 0.12 (0.05 - 0.2) 0.12 (0.05 - 0.2) 0.3 (0.2 - 0.4) － 0.12 (0.05 - 0.2) － (< 30HRC) (Priority on wear T3130 resistance) 140 (100 - 180) 0.12 (0.05 - 0.2) － 0.3 (0.2 - 0.4) － 0.12 (0.05 - 0.2) － AH130 / AH140 150 (80 200) 0.17 (0.1 - 0.25) － 0.3 (0.2 - 0.5) 0.15 (0.1 - 0.2) －－ Stainless steels (First choice) - (< 250HB) (Priority on wear AH120 resistance) 200 (150 - 250) 0.17 (0.1 - 0.25) 0.15 (0.1 - 0.2) 0.3 (0.2 - 0.5) － 0.17 (0.1 - 0.25) － Grey cast irons T1115 (First choice) 180 (100 - 250) 0.17 (0.05 - 0.25) － 0.4 (0.2 - 0.6) － 0.17 (0.05 - 0.25) － Ductile cast irons (Priority on impact AH120 resistance) 180 (100 - 250) 0.17 (0.05 - 0.25) 0.15 (0.05 - 0.2) 0.4 (0.2 - 0.6) － 0.17 (0.05 - 0.25) － Aluminium alloys DS1100 / KS05F 500 (300 1000) －－－－－0.12 (0.05 - 0.2) (Si < 13 %) (First choice) - Aluminium alloys DS1100 / KS05F 200 (80 300) －－－－－0.12 (0.05 - 0.2) (Si ≥ 13 %) (First choice) -

Copper alloys DS1100 / KS05F 350 (200 500) －－－－－0.12 (0.05 - 0.2) (First choice) -

Light cutting to ﬁ nishing (Depth of cut: ap ≥ 1.0 mm) Recommended Work material Cutting speed Feed per tooth: fz (mm/t) insert grade Vc (m/min) MJ ML HJ MS Flat top AJ

AH120 (First choice) 180 (100 - 270) 0.17 (0.05 - 0.25) 0.12 (0.05 - 0.2) 0.4 (0.2 - 0.6) － 0.17 (0.05 - 0.25) － (Priority on wear Mild steels T3130 resistance) 220 (150 - 300) 0.17 (0.05 - 0.25) － 0.4 (0.2 - 0.6) － 0.17 (0.05 - 0.25) － Low carbon steels AH130 / AH140 130 (80 180) 0.17 (0.05 - 0.25) －－0.15 (0.1 - 0.2) －－ (< 180HB) (Priority on impact resistance) - (Priority on surface NS740 fi nish) 200 (100 - 300) 0.12 (0.05 - 0.2) －－－0.12 (0.05 - 0.2) － AH120 (First choice) 150 (100 - 230) 0.12 (0.05 - 0.2) 0.1 (0.05 - 0.15) 0.3 (0.2 - 0.5) － 0.12 (0.05 - 0.2) － Carbon steels (Priority on wear T3130 resistance) 200 (150 - 280) 0.12 (0.05 - 0.2) － 0.3 (0.2 - 0.5) － 0.12 (0.05 - 0.2) － Alloy steels AH130 / AH140 (< 300HB) (Priority on impact resistance) 120 (80 - 150) 0.12 (0.05 - 0.2) － 0.3 (0.2 - 0.5) －－－ (Priority on surface NS740 fi nish) 150 (100 - 230) 0.12 (0.05 - 0.18) －－－0.12 (0.05 - 0.18) － Die steels AH120 (First choice) 140 (100 - 180) 0.12 (0.05 - 0.18) 0.1 (0.05 - 0.12) 0.3 (0.2 - 0.4) － 0.12 (0.05 - 0.18) － (< 30HRC) (Priority on wear T3130 resistance) 140 (100 - 180) 0.12 (0.05 - 0.18) － 0.3 (0.2 - 0.4) － 0.12 (0.05 - 0.18) － AH130 / AH140 0.15 (0.1 - 0.2) － 0.3 (0.2 - 0.5) 0.15 (0.1 - 0.18) －－ Stainless steels (First choice) 150 (80 - 200) (< 250HB) (Priority on wear AH120 resistance) 200 (150 - 250) 0.15 (0.1 - 0.2) 0.15 (0.1 - 0.18) 0.3 (0.2 - 0.5) － 0.15 (0.1 - 0.2) － Grey cast irons T1115 (First choice) 180 (100 - 250) 0.15 (0.05 - 0.2) － 0.4 (0.2 - 0.6) － 0.15 (0.05 - 0.2) － Ductile cast irons (Priority on impact AH120 resistance) 180 (100 - 250) 0.15 (0.05 - 0.2) 0.12 (0.05 - 0.18) 0.4 (0.2 - 0.6) － 0.15 (0.05 - 0.2) － Aluminium alloys DS1100 / KS05F 0.12 (0.05 - 0.2) (Si < 13 %) (First choice) 500 (300 - 1000) －－－－－ Aluminium alloys DS1100 / KS05F 200 (80 300) －－－－－0.12 0.05 - 0.2) (Si ≥ 13 %) (First choice) - ( DS1100 / KS05F 0.12 0.05 - 0.2) Copper alloys (First choice) 350 (200 - 500) －－－－－ ( Notes: When machining at large depth of cut or large cutting width, Vc and When machining mild steel, carbon steel or alloy steel in wet fz should be reduced. conditions the T3130 is recommended. In this case, Vc and fz As a rule, dry machining (including air blow) is recommended. But, should be reduced. for excessive chip welding, such as when machining stainless steels, TAW13 type can not be used for ramping, plunging and drilling. use a water soluble cutting fl uid. In this case, use AH140 and set the cutting speed to Vc ≤ 100 m/min. 7 Cutter TPW13 type (Bore type) Replacement parts ød Cutter mounting Descriptions Cat No. a bolts Shim screw DTS5-3.5SS

b CM10×30H TMBA-M16H CM12×30H TMBA-M20H Shim FSSP1102 R Clamping screw CSPB-3.5 f L Wrench P-3.5 / IP-15D 90º Max. ap = 10 mm øDc Rake angle: A.R.+11.5° R.R.-13° ~ 10.5°

Cutter Pitch No. of Dimensions (mm) Weight Air Cat. No. Stock inserts mounting øDc ød r Lf ba（kg） hole bolts TPW13R050M22.0E04 4 50 0.3 22 20 40 6.3 10.4 With CM10×30H TPW13R063M22.0E05 563 0.4 TPW13R080M27.0E06 6802722 7 12.4 0.8 With CM12×30H 50 TPW13R100M32.0E07 7 100 32 28.5 8 14.4 1.2 With TMBA-M16H Standard TPW13R125M40.0E08 8 125 40 32 63 9 16.4 2.4 With TMBA-M20H TPW13R050M22.0E05 550 0.3 22 20 40 6.3 10.4 With CM12x30H TPW13R063M22.0E06 663 0.4 TPW13R080M27.0E08 8 80 27 22 7 12.4 0.8 With CM12X30H 50 Close TPW13R100M32.0E10 10 100 32 28.5 8 14.4 1.2 With TMBA-M16H TPW13R125M40.0E12 12 125 40 32 63 9 16.4 2.5 With TMBA-M20H ● : Stocked items Inserts

SWMT1304PDPR-MJ SWMT1304PDER-ML SWMT1304PDPR-MSSWGT1304PDPR-MJ SWGT1304PDFR-AJ

5 5 13.6 5 13.6 5

13.6 13.6 13.6 5

1.4

1.6 1.4 13.6 13.6 13.6 13.6 17º 13.6 17º 17º 17º 17º

Fig.1 Fig.2 Fig.3 Fig.4 Fig.5

Stocked grades

Cat. No. Coated DLC coat Cermet Uncoated Fig. Honing

Accuracy T3130 T1115 AH120 AH130 AH140 DS1100 NS740 KS05F SWMT1304PDPR-MJ M With 1 SWMT1304PDER-ML M With 2 SWMT1304PDPR-MS M With 3 SWGT1304PDPR-MJ G With 4 SWGT1304PDFR-AJ G Without 5

● : Stocked items

8 Standard cutting conditions TPW 13 type

Cutting Roughing (Depth of cut: ap ≥ 1.0 mm) Light cutting to ﬁ nishing (Depth of cut: ap ≥ 1.0 mm) Work Recommended speed Feed per tooth: fz (mm/t) Feed per tooth: fz (mm/t) material insert grade Vc (m/min) MJ ML MS AJ MJ ML MS AJ

AH120 (First choice) 180 (100 - 270) 0.17 (0.05 - 0.25) 0.12 (0.05 - 0.2) －－0.15 (0.05 - 0.2) 0.12 (0.05 - 0.18) －－ Mild steels (Priority on wear 220 (150 300) 0.17 (0.05 0.25) 0.15 (0.05 0.2) Low carbon T3130 resistance) - - －－－ - －－－ steels AH130 / AH140 130 (80 - 180) 0.17 (0.05 - 0.25) － 0.12 (0.05 - 0.2) － 0.15 (0.05 - 0.2) － 0.12 (0.05 - 0.18) － (< 180HB) (Priority on impact resistance)

(Priority on NS740 surface ﬁ nish) 200 (100 - 300) 0.1 (0.05 - 0.15) －－－0.1 (0.05 - 0.12) －－－

AH120 (First choice) 150 (100 - 230) 0.15 (0.05 - 0.2) 0.1 (0.05 - 0.15) －－0.12 (0.05 - 0.18) 0.1 (0.05 - 0.12) －－ Carbon (Priority on wear 200 (150 280) 0.15 (0.05 0.2) 0.12 (0.05 0.18) steels T3130 resistance) - - －－－ - －－－ Alloy steels AH130 / AH140 120 (80 150) 0.15 (0.05 0.2) 0.12 (0.05 0.18) (< 300HB) (Priority on impact resistance) - - －－－ - －－－

(Priority on NS740 surface ﬁ nish) 150 (100 - 230) 0.1 (0.05 - 0.15) －－－0.08 (0.05 - 0.12) －－－

AH120(First choice) 140 (100 - 180) 0.1 (0.05 - 0.15) 0.08 (0.05 - 0.12) －－0.08 (0.05 - 0.12) 0.08 (0.05 - 0.1) －－ Die steels (< 30HRC) (Priority on wear T3130 resistance) 140 (100 - 180) 0.1 (0.05 - 0.15) －－－0.08 (0.05 - 0.12) －－－

AH130 / AH140 150 (80 200) 0.15 (0.05 0.2) 0.12 (0.05 0.18) 0.12 (0.05 0.18) 0.12 (0.05 0.15) Stainless (First choice) - - － - － - － - － steels (Priority on wear (< 250HB) AH120 resistance) 200 (150 - 250) 0.15 (0.05 - 0.2) 0.1 (0.05 - 0.15) －－0.12 (0.05 - 0.18)0.08 (0.05 - 0.12) －－

Grey cast T1115 (First choice) 180 (100 - 250) 0.15 (0.05 - 0.2) －－－0.12 (0.05 - 0.18) －－－ irons Ductile cast irons (Priority on impact AH120resistance) 180 (100 - 250) 0.15 (0.05 - 0.2) 0.1 (0.05 - 0.15) －－0.12 (0.05 - 0.18)0.08 (0.05 - 0.12) －－ Aluminium alloys DS1100 / KS05F 500 (300 - 1000) －－－0.15 (0.05 - 0.2) －－－0.15 (0.05 - 0.2) (Si < 13 %) (First choice) Aluminium alloys DS1100 / KS05F 200 (80 - 300) －－－0.15 (0.05 - 0.2) －－－0.15 (0.05 - 0.2) (Si ≥ 13 %) (First choice)

DS1100 / KS05F 350 (200 500) 0.15 (0.05 0.2) 0.15 (0.05 0.2) Copper alloys (First choice) - －－－ - －－－ -

Notes: When machining at large depth of cut or large cutting width, Vc When machining mild steel, carbon steel or alloy steel in wet and fz should be reduced. conditions the T3130 is recommended. In this case, Vc and fz As a rule, dry machining (including air blow) is recommended. should be reduced. But, for excessive chip welding, such as when machining stainless TPW13 type can not be used for ramping, plunging and drilling. steels, use a water soluble cutting ﬂ uid. In this case, use AH140 and set the cutting speed to Vc ≤ 100 m/min.

9 Cautionary points when using HJ inserts High HJ-type inserts have a unique geometry for high feed machining. When

using HJ inserts, care should be taken to the follow the below points: (mm) Use the inserts within the maximum depth of cut, ap = 2 mm. ap Do not use the inserts together in the same cutter body with other insert p types (such as MJ, MS, etc.) a Depth of cut: The peripheral shape of the HJ-type insert differs from other types (MJ, Low MS, etc.). However, it can be used in the same insert pocket. Front cutting Main cutting edge edge Low Feed per tooth: fz (mm/t) High

Cautionary points when using wiper inserts When a high surface fi nish is required, use of a wiper insert (WWCW13T3AF_ R-W_ ) is recommended. In general, installing one wiper insert provides superior surface fi nish. Fig.1 Fig.2 When using the wiper insert, install the insert as shown in Fig.1. If the insert is installed as shown in Fig.2, insert breakage is inevitable and normal surface fi nish can not be obtained. The wiper insert has one wiping corner. OK The peripheral cutting edge of the wiper insert is retracted from the edge of the normal inserts. Therefore, the chip load of the normal insert next to the wiper insert is two times that of other normal inserts. When using the wiper insert, a depth of cut (ap) less than 1 mm is recommended.

Notes on arbors: when using TAW13 or TPW13 type, use through center air.

Nominal diameter ød (mm) 16 22 25.4 31.75 38.1 50.8 Applicable arbor SMA FMC FMA FMA types SM1 SM1 FMC SMB FMA FMA

ød1 Through hole diameter

ød 4 ~ 6 5 ~ 8 6 ~ 9 10 ~ 13 10 ~ 15 10 ~ 15 øD1 (mm)

When using the TAW13 or TPW13 type with through center air (coolant or mist), the correct arbor must be used with through center air supplying.

Cautionary notes in use ■ Before changing or indexing the inserts, remove chips In slotting or pocketing, when chips are likely to remain or other foreign matter from the insert, insert pocket in the cutting zone, internal air supplying or air blow is and cutter body by using an air blast or cloth. recommended to prevent chip recutting. The inserts should be clamped by using the wrench Use of inserts other than those speciﬁ ed, can result supplied with the TAC Mill. in poor cutting and cause damage to the cutter body. After a long period of use, the clamping screws and Therefore, speciﬁ ed inserts from the Tungaloy catalogue wrench may become deformed or damaged. These must be used. elements must be replaced as soon as possible.

10 Practical Examples

Part of workpiece Machine component (structural part) Plate for die Milling cutter TAW13R080M27.0E06（ø80, z = 6）（ TAW13R100M32.0E07 ø100, z = 7） Insert SWMT13T3AFPR-MJ SWMT13T3AFPR-HJ Grade AH120 T3130 Chromium molybdenum steel Carbon steel (JIS C55)

Workpiece material

Cutting speed: Vc (m/min) 180 240 Feed rate: fz (mm/t) 0.15 0.6 Feed speed: Vf (mm/min) 650 3,200 Depth of cut: ap (mm) 22 Cutting width: ae (mm) - ~ 80 Method of machining Face milling Face milling Coolant Dry Water soluble

Cutting conditions Machine Vertical machining center BT50 Vertical machining center BT50 Still running! 180% 270% 100 tool life Productivity pcs improvement! Improvement!! Results

Smooth cutting without Feed speed: Vf = 1200  3200 mm/min. chattering makes tool Even in high feed machining, the cutting is life stable. very smooth and silent.

TAW13 (MJ) Compertitor B

Part of workpiece Hydraulic part Machine component Cutter TPW13R080M27.0E06（ø80, z = 6） TPW13R080M27.0E06（ø80, z = 6） Insert SWMT1304PDPR-MS SWMT1304PDPR-MJ Grade AH140 AH140 Chromium molybdenum steel X5CrNiMo17-12-2

100

50 Workpiece material

Cutting speed: Vc (m/min) 120 100 Feed rate: fz (mm/t) 0.18 0.1 Feed speed: Vf (mm/min) 480 - Depth of cut: ap (mm) 1.2 2.8 x 5 Passes Cutting width: ae (mm) ~ 50 80 Method of machining Face milling Face milling and shouldering Coolant Dry Water soluble

Cutting conditions Machine - Vertical machining center 120 pieces 140% 150% tool life Productivity improvement! improvement!!

85 Results pcs Cutting with TPW13 In high impact heavy machining the proved very silent with TPW13 demonstrates stable tool life and drastically improved reduced chipping. surface ﬁ nish.

TPW13 (MJ) Conventional B

11 Tungaloy Corporation (Head ofﬁ ce) Tungaloy Rus, LLC 11-1 Yoshima-Kogyodanchi 36-G Kostukova str. Iwaki-city, Fukushima, 970-1144 Japan 308012 Belgorod, Russia Phone: +81-246-36-8501 Fax: +81-246-36-8542 Phone:+7 4722 58 57 57 Fax:+7 4722 58 57 83 http://www.tungaloy.co.jp/ http://www.tungaloy.co.jp/ru/ Tungaloy America, Inc. Tungaloy Polska Sp. z o.o. 3726 N Ventura Drive, Arlington Heights, IL 60004, U.S.A. ul. Genewska 24 Phone: +1-888-554-8394 Fax: +1-888-554-8392 03-963 Warszawa, Poland http://www.tungaloyamerica.com Phone: +48-22-617-0890 Fax: +48-22-617-0890 http://www.tungaloy.co.jp/pl/ Tungaloy Canada 432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada Tungaloy U.K. Ltd Phone: +1-519-758-5779 Fax: +1-519-758-5791 Woodgate Business Park, Bartley Green http://www.tungaloyamerica.com/ Birmingham B32 3DE, UK Phone:+44 121 244 3064 Fax: +44 121 270 9694 Tungaloy de Mexico S.A. http://www.tungaloy.co.jp/uk [email protected] C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico 20290 Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Phone:+52-449-929-5410 Fax:+52-449-929-5411 Rm No 401 No.88 Zhabei, Jiangchang No.3 Rd http://www.tungaloyamerica.com/ Shanghai 200436, China Phone: +86-21-3632-1880 Fax: +86-21-3621-1918 Tungaloy do Brasil Comércio de Ferramentas de http://www.tungaloy.co.jp/tcts/ Corte Ltda. Tungaloy Cutting Tool (Thailand) Co.,Ltd. Rua dos Sabias N.104 11th Floor, Sorachai Bldg. 23/7, Soi Sukhumvit 63 13280-000 Vinhedo, São Paulo, Brazil Klongtonnue, Wattana, Bangkok 10110, Thailand Phone:+55-19-38262757 Fax:+55-19-38262757 Phone: +66-2-714-3130 Fax: +66-2-714-3134 http://www.tungaloy.co.jp/br/ http://www.tungaloy.co.th/ Tungaloy Germany GmbH Tungaloy Singapore (Pte.), Ltd. Elisabeth-Selbert-Str. 3 50 Kallang Avenue #06-03 Noel Corporate Building D-40764 Langenfeld, Germany Singapore 339505 Phone: +49-2173-90420-0 Fax: +49-2173-90420-19 Phone:+65-6391-1833 Fax:+65-6299-4557 http://www.tungaloy.de. http://www.tungaloy.co.jp/tspl/ Tungaloy France S.A.S. Tungaloy India Pvt. Ltd. ZA Courtaboeuf - Le Rio, 1 rue de la Terre de feu Unit#13, B wing, 8th Floor, Kamala Mills Compound F-91952 Courtaboeuf Cedex, France Trade World, Lower Parel (West), Mumbai - 4000 13. India Phone: +33-1-6486-4300 Fax: +33-1-6907-7817 Phone: +91-22-6124-8804 Fax: +91-22-6124-8899 http://www.tungaloy-eu.com http://www.tungaloy.co.jp/in/ Tungaloy Italia S.r.I. Tungaloy Korea Co., Ltd Via E. Andolfato 10 #1312, Byucksan Digital Valley 5-cha I-20126 Milano, Italy 60-73 Gasan-dong, Geumcheon-gu Phone: +39-02-252012-1 Fax: +39-02-252012-65 153-788 Seoul, Korea http://www.tungaloy-eu.com/ Phone:+82-2-6393-8930 Fax:+82-2-6393-8952 http://www.tungaloy.co.jp/kr/ Tungaloy Czech s.r.o Turanka 115 Tungaloy Malaysia Sdn Bhd CZ-627 00 Brno, Czech Republic 50 K-2, Kelana Mall, Jalan SS6/14, Kelana Jaya, 47301 Phone: +420-532 123 391 Fax: +420-532 123 392 Petaling Jaya, Selangor Darul Ehsan, Malaysia http://www.tungaloy.co.jp/cz/ Phone:+603-7805-3222 Fax:+603-7804-8563 http://www.tungaloy.co.jp/my/ Tungaloy Ibérica S.L. C/La Pau, nº46 Tungaloy Australia Pty Ltd E-08243 Manresa (BCN), SPAIN Unit 308/33 Lexington Drive Phone:+34 93 1131360 Fax:+34 93 1131361 Bella Vista NSW 2153, Australia http://www.tungaloy.co.jp/es/ Phone:+612-9672-6844 Fax:+612-9672-6866 http://www.tungaloy.co.jp/au Tungaloy Scandinavia AB S:t Lars Väg 42A SE-22270 Lund, Sweden Phone:+46-462119200 Fax:+46-462119207 http://www.tungaloy.co.jp/se/

Distributed by:

ISO 9001 certiﬁ ed ISO 14001 certiﬁ ed QC00J0056 EC97J1123 Tungaloy Corporation Tungaloy Group Japan site and Asian production site 18/10/1996 26/11/1997

Produced from Recycled paper Jan. 2011 (TJ)