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DOCUMENT RESUME ED 422 492 CE 077 015 TITLE Mold Making Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook, [and] Student Laboratory Manual. INSTITUTION Texas State Technical Coll. System, Waco. SPONS AGENCY Office of Vocational and Adult Education (ED), Washington, DC.; National Science Foundation, Arlington, VA. Div. of Undergraduate Education. PUB DATE 1998-00-00 NOTE 1508p.; For related documents, see ED 401 431-445 and CE 077 005-017. Product of the MASTER (Machine Tool Advanced Skills Technology Educational Resources) Consortium. CONTRACT DUE-9553716 AVAILABLE FROM Online at http://machinetool.tstc.edu PUB TYPE Guides - Classroom - Learner (051)-- Guides Classroom - Teacher (052) EDRS PRICE MF12/PC61 Plus Postage. DESCRIPTORS Behavioral Objectives; Competence; *Competency Based Education; Computer Assisted Design; *Computer Assisted Manufacturing; Consortia; Curriculum Design; Curriculum Guides; Employment Qualifications; Entry Workers; Equipment Utilization; Job Skills; Learning Activities; Learning Modules; *Machine Tool Operators; Machine Tools; Manufacturing Industry; Numerical Control; Postsecondary Education; *Production Technicians; *Technical Education; Vocational Education IDENTIFIERS DACUM Process; *Moldmaking ABSTRACT This package consists of a course syllabi, an instructor's handbook, and a student laboratory manual for a 2-year vocational training program to prepare students for entry-level employment as mold makers.The program was developed through a modification of the DACUM(Developing a Curriculum) technique. The course syllabi volume begins with the MASTER (Machine Tool Advanced Skills Technology Educational Resources) Program Consortium competency profile with 10 duties (and supporting technical workplace competencies) :practice safety; apply mathematical concepts; interpret engineering drawings and control documents; recognize different manufacturing materials and processes; measure/inspect; perform conventional machining; perform advanced machining; program using CAM (computer-aided manufacturing) system; use computers; and build/repair/modify molds. The first volume contains the justification, documentation, and course syllabi for the courses. Each syllabus contains the following: course description; prerequisites; course objectives; required course materials; methods of instruction; lecture outline; lab outline; Secretary's Commission on Achieving Necessary Skills competencies taught; and appropriate reference materials. The two-volume instructor's handbook consists of technical training modules that include some or all of the following: time required; duty; task; objective(s); instructional materials list; references; student preparation; introduction; presentation outline; practical application; evaluation; summary; and attachments, including handouts, laboratory worksheets, and self-assessment with answer key. The handbook is arranged by duty grouping, with technical modules developed for each task box on the +++++ ED422492 Has Multi-page SFR---Level=1 +++++ competency profile. The student laboratory manual contains a DACUM chart and learning modules for duties A-J. Each module in the student manual includes some or all of the following: objectives, outline, laboratory exercises, laboratory aids, and handouts. (MN) ******************************************************************************** * Reproductions supplied by EDRS are the best that can be made * * from the original document. * ******************************************************************************** `P Mold Making Series Educational Resources for the Machine Tool Industry Course Syllabi Instructor's Handbook Student Laboratory Manual U.S. DEPARTMENT OF EDUCATION Office of Educational Research and Improvement EDUCATIONAL RESOURCES INFORMATION CENTER (ERIC) 4-1-h-(documenthas been reproduced as received from the person or organization originating it. 0 Minor changes have been made to improve reproduction quality. Points of view or opinions stated in this document do not necessarily represent official OERI position or policy. BEST COPY AVAILABLE MACHINE TOOL ADVANCED SKILLS TFCHNOLOGY EDUCATIONAL RESOURCES a consortium of educators and industry EDUCA DO\AL RESOURCFS FOR THE MACHNE TOOL !INDUSTFe-) Y Mold Making Serieo COURSE SYLLABI Supported by the National Science Foundation's Advanced Technological Education Program 3 MACHINE TOOL ADVANCED SKILLS TECHNOLOGY EDUCATIONAL RESOURCES a consort,:furnotec.kcators arici inaluo-Cry EDUCATIONAL RESOURCES FOR THE MACHINE TOOL INDUSTRY k/iij 5rie5 COU SE SYLLABll ,404#0. 104' Supported by the National Science romulation's Advanccd Mehnologicni Eductithnt Progrunt*VOr BEST COPY AVILALE 4 "Any opinions, lirtdings arid coacluiphs or rictimmendations expressed in thia4natadarereffitite'Of the,author(s) and do not necessii*iptlect tWviews: of Vie.Foundation." 5 ACKNOWLEDGEMENTS This project was made possible by the cooperation and direct support of the following organizations: National Science Foundation- Division of Undergraduate Education MASTER Consortia of Employers and Educators MASTER has built upon the foundation which was laid by the Machine Tool Advanced Skills Technology (MAST) Program. The MAST Program was supported by the U.S. Department of Education - Office of Vocational and Adult Education. Without this prior support MASTER could not have reached the level of quality and quantity that is contained in these project deliverables. MASTER DEVELOPMENT CENTERS Augusta Technical Institute - Central Florida Community College- Itawamba Community College - Moraine Valley Community College- San Diego City College (CACT) - Springfield Technical Community College - Texas State Technical College INDESTRIES AB Lasers - AIRCAP/MTD - ALCOA- American Saw - AMOCO Performance Products - Automatic Switch Company - Bell Helicopter - Bowen Tool- Brunner - Chrysler Corp. - Chrysler Technologies - Conveyor Plus- Darr Caterpillar - Davis Technologies - Delta International - Devon - D. J. Plastics- Eaton Leonard - EBTEC - Electro-Motive - Emergency One - Eureka - Foster Mold- GeoDiamond/Smith International - Greenfield Industries - Hunter Douglas - Industrial Laser- ITT Engineered Valve - Kaiser Aluminum - Krueger International. - Laser Fare - Laser Services - Lockheed Martin - McDonnell Douglas - Mercury Tool- NASSCO - NutraSweet - Rapistan DEMAG - Reed Tool - ROHR, International - Searle - Solar Turbine- Southwest Fabricators - Smith & Wesson - Standard Refrigeration - Super Sagless - Taylor Guitars- Tecumseh - Teledyne Ryan - Thermal Ceramics - Thomas Lighting- FMC, United Defense - United Technologies Hamilton Standard fiDIALEGEAFFILLITES Aiken Technical College- Bevil Center for Advanced Manufacturing Technology - Chicago Manufacturing Technology Extension Center- Great Lakes Manufacturing Technology Center - Indiana Vocational Technical College- Milwaukee Area Technical College - Okaloosa-Walton Community College - Piedmont Technical College- Pueblo Community College - Salt Lake Community College- Spokane Community College - Texas State Technical Colleges at Harlington, Marshall, Sweetwater EEDERALIABS Jet Propulsion Lab - Lawrence Livermore National Laboratory- L.B.J. Space Center (NASA) - Los Alamos Laboratory- Oak Ridge National Laboratory - Sandia National Laboratory - Several National Institute of Standards and Technology Centers (NIST)- Tank Automotive Research and Development Center (TARDEC)- Wright Laboratories SECONDARY SCHOOLS Aiken Career Center - Chicopee Comprehensive High School- Community High School (Moraine, IL) - Connally ISD - Consolidated High School- Evans High - Greenwood Vocational School - Hoover Sr. High- Killeen ISD - LaVega ISD - Lincoln Sr. High - Marlin ISD - Midway ISD - Moraine Area Career Center- Morse Sr. High - Point Lamar Sr. High - Pontotoc Ridge Area Vocational Center- Putnam Vocational High School - San Diego Sr. High - Tupelo-Lee Vocational Center- Waco ISD - Westfield Vocational High School ASSOCIATIONS American Vocational Association (AVA)- Center for Occupational Research and Development (CORD)- CIM in Higher Education (CIMHE) - Heart of Texas Tech-Prep - Midwest (Michigan) Manufacturing Technology Center (MMTC)- National Coalition For Advanced Manufacturing (NACFAM)- National Coalition of Advanced Technology Centers (NCATC) - National Skills Standards Pilot Programs- National Tooling and Machining Association (NTMA) - New York Manufacturing Extension Partnership (NYMEP)- Precision Metalforming Association (PMA)- Society of Manufacturing Engineers (SME) - Southeast Manufacturing Technology Center (SMTC) MASTER PROJECT EVALUATORS Dr. James Hales, East Tennessee State University and William Ruxton, formerly with the National Tooling and Machine Association (NTMA) NATIONAL ADVISORY COUNCIL MEMBERS The National Advisory Council has provided input and guidance into the project since the beginning. Without their contributions, MASTER could not have been nearlyas successful as it has been. Much appreciation and thanks go to each of the members of this committee from the projectteam. Dr. Hugh Rogers-Dean of Technology-Central Florida Community College Dr. Don Clark-Professor Emeritus-Texas A&M University Dr. Don Edwards-Department of Management-Baylor University Dr. Jon Botsford-Vice President for Technology-Pueblo Community College Mr. Robert Swanson-Administrator of Human Resources-Bell Helicopter, TEXTRON Mr. Jack Peck-Vice President of Manufacturing-Mercury Tool & Die Mr. Don Hancock-Superintendent-Connally