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Executive Summary Executive Summary M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) EXECUTIVE SUMMARY 1.0 Introduction M/s Madhya Bharat Agro Products Limited-Unit is the registered Public limited company having its head Office at Bhilwara (Rajasthan). The company is engaged in various industrial activities in Rajasthan and M.P. The Sagar/Chharatpur region is having very rich source of Rock Phosphate. Therefore company is going to setup a Rock Phosphate Beneficiation Plant at Saurai Industrial Area, village – Saurai, Tehsil Banda, District Sagar (M.P.). The proposed capacity of the plant is 300 TPD. The total land of 23370 sqm is already acquired by the company for the proposed plant. Very low grade rock phosphate converted into high grade rock phosphate by processing. It is a well known fact that India has very low reserves of high grade rock- phosphate (+30%P 2O5).though rock-phosphate reserves have been located in some States like Rajasthan, Madhya Pradesh, West Bengal, Andhra Pradesh, and Uttar Pradesh, Rajasthan State Mines & Minerals ltd. is a main source of supply of indigenous rock phosphate, Approx over one million tonne per year of high grade rock phosphate is being manufactured. Madhay Pradesh has estimated ore reserves of 45.6 million Tones (MT) of Low Grade rock-phosphate which makes it the second largest state in India in terms of rock phosphate, Jhabua Mines account for 26.8 Million tones and 18.7 Million Tone at Hirapur. Out of these deposit, only 4.2 MT of Jhabua Rock and 2.1 MT of Hirapur, are of high grade (grater than 30% P 2O5). Madhya Bharat Agro Product Limited is one of the premier enterprises of the Private Limited Sector, primarily engaged in manufacturing of Single Super Phosphate in the State of M.P. The very objective of the company is to achieve cost effective technological innovations in the manufacturing of Beneficiated Rock Phosphate and to diversify into Beneficiated Rock Phosphate based downstream projects. With the technological know how available with KPL group Company. This company is professionally managed and remains focused towards increasing productivity and growth. 1 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) 1.1 Identification of Project & Project Proponent Sagar/Chhatrapur region has rich deposits of Rock Phosphate. Therefore MBAPL propose a Rock Phosphate Beneficiation Plant within Saurai Industrial Area, village – Saurai, Tehsil Banda, District Sagar (M.P.) Low grade rock – phosphate (RP) can be converted into high grade by processing. In India has less reserves of high grade RP i.e. +30%P 2O5. Rock-phosphate reserves are located in Rajasthan, Madhya Pradesh, West Bengal, Andhra Pradesh, and Uttar Pradesh. Rajasthan State Mines & Minerals Ltd. is a main source of supply of indigenous rock phosphate, Approx. over one million tonne per year of high grade rock phosphate is being manufactured. Proposed production capacity of the plant will be as follows: S. No. Name of Product Capacity 1 Single Super 180000 MTPA Phosphate 2 Granular SSP 180000 MTPA 3 Triple Super Phosphate 66000 MTPA 4 Synthetic Gypsum 165000 MTPA 5 Phosphoric acid 19800 MTPA 6 BRP (through put) 99000 MTPA 7 Sodium Silica Fluoride 1320 MTPA 23.370 ha. land has been already acquired by the company. Estimated low grade ore reserves in M.P. are 45.6 million tonnes (MT). It is the second largest state in India in terms of rock phosphate. Deposits in Jhabua Mines are estimated to be 26.8 MT and Hirapur mines deposits are 18.7 MT. High grade ore only 4.2 MT at Jhabua Rock and 2.1 MT of Hirapur. 2.0 Identification of project proponent: Mr. Pankaj Ostwal is the Managing Director of Madhya Bharat Agro Product Limited. It is one of the premier enterprises of the Private Limited Sector, primarily engaged in manufacturing of Single Super Phosphate in M.P. MBAPL propose to achieve cost effective technological innovation in the manufacturing of beneficiated RP. It also proposes to diversify into beneficiated RP based downstream projects. Major input will be technological knowhow available with KPL group Company. 2 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) 3.0 Detail Of Project Proposed integrated Project will be located at Saurai Industrial Area, village – Saurai, Tehsil Banda, District Sagar (M.P.). It is about 0.8 km away from National Highway in North East direction. Location is shown in Figure 1. Land sat imagery is shown in Figure 2 . The coordinates of proposed plant plant is as follows: Site details are given below. Plant will be located in an industrial area. Location Saurai Industrial Area, Dist. Sagar, Madhya Pradesh Latitude 24° 2’ 14.30” N Longitude 78 ° 57’ 22.51” E Nearest Highway NH- 86 (Approx. 800 m; South) Nearest Railway Station Makroria (Approx. 18 km; South West) Nearest Village Saurai (Approx. 1.5 km; West) Dilakhedi (Approx. 2 km; North East) Nearest Town Banda (Approx. 3.0 km; North East) Ecological Sensitive Area Nil Nearest River Bewas River (4.2 km; East) 3 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) MBAPL UNIT -III Fig -1 Location Map 4 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) fig -2 4.0 Raw Material Consumption S. No. Raw Material Quantity Source Mode of (MTPA) Storage 1. Low Grade Rock 99,000 MPSMC + Imported Open Yard Phosphate 2. BRP for SSP 1,02,600 Own Production & Out Covered shed side Market 3. SSP for GSSP 1,80,000 Own Production Covered shed 4. Sulphur 26,400 Import/ Indian Market Open Yard 5 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) 5. Zinc/ Iron Dust 4,850 Hindustan Zinc & Other Covered shed Sources 6. Sulphuric Acid (98%) 64,800 Own Production MS Cylindrical Tank 7. Hydrochloric Acid 10,336 Standard Manufacturers MS Cylindrical (30%) Tank 8. Common Salt 4,620 Local Market Covered shed 9. Hydrated Lime 3 Local Market Covered shed 10. Bauxite (50-58% 11,550 Standard Dealers Covered shed Alumina) Process for BRP 6 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) Process for SSP 7 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) Equipment Detail 1. Vibrating Screen 1 2. Crusher 1 3. Impactor 1 4. Ball Mill 1 5. Hydro-cyclone 4 6. Floatation Cell 24 7. Filter 1 8. Magnetic Separator 1 9. Thicker Mechanism 1 10. Pumps –Slurry 16 Pumps-Water reclaim 8 Pumps-diaphragm 4 11. Weigh bridge 1 4.0 Area break up for Plant S. No. Particulars Area (m 2) 1. Total plant area 58,238 2. Raw material storage area 13,535 3. Finished good storage shed 2,420 4. Thickener area 1,365 5. Tailing pond 7,740 6. Green belt area 80,000 (34.2%) 7. Office Building 200 8. Open Area 70,202 Total Plot Area 2,33,700 5.0 Meteorology The climatic condition of this area is Semi arid. The maximum temperature goes up to 44ºC during summer in the month of May and the minimum temperature goes down to 4.5ºC during winter in the month of December- January. There are six rain gange stations in Sagar district. A heavier amount of rainfall occurs along the south western boundary of the district and decreases towards the north and slightly towards the east. In the southwestern parts of the district, Rehli gets a marked amount of low rainfall 8 M/s Madhya Bharat Agro Products Limited – Unit III Executive Summary Saurai Industrial Area ,Village Saurai, Tahsil Banda, Dist. Sagar (M.P.) mainly due to its location in the valley on the leeward side of the hill range. The average annual rainfall is recorded to be 1134 mm. The normal annual rainfall of the district is 1134.8 m.m. About 90% of the annual rainfall takes place during the southwest monsoon period i.e. June to September only 5.5% of annual rainfall takes place during water and about 4.5% of rainfall occurs during the summer months. The winds in the area are light moderate during summer and winter. However the speed of the wind increases during the end of the summer season and monsoon season. 5.1 Ambient Air Quality The ambient air quality with respect to the study zone of 10 km radius around the project area forms the baseline information there are four mining lease are in the operation within 1 km radius from the site. However, the project area is located close to NH-86 and vehicular traffic contributes to air pollution. The prime objective of the baseline air quality study was to assess the existing air quality of the area. This will also be useful for assessing the conformity to standards of the ambient air quality during the beneficiation plant. This section describes the selection of sampling locations, methodology adopted for sampling, analytical techniques and frequency of sampling. The results of monitoring carried out for one season, from January 2014 to March 2014 Location of Stations The ambient air quality monitoring stations were set up at the following locations: Table Ambient Air Quality Monitoring Stations S.
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