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Manufacturing Engineering Services AST AEROSYSTEMS About AST AST AEROSYSTEMS Manufacturing Engineering Services AST AEROSYSTEMS About AST AST is an innovative global product design and engineering solutions company with an emphasis on technical excellence and innovation. Our culture of customer centricity and a quality driven approach positions us as a preferred technology partner who provide inspired solutions to customer’s futuristic needs, by Design. Our deep domain expertise and engineering solution portfolio covers the complete product development lifecycle from concept evaluation to manufacturing support and certification for theAerospace, Energy, Transportation, Industrial Automation, Consumer Products and Heavy Engineering industries. Key Differentiator • Effective engineering service provider; Focused on Manufacturing domain • Perfect partner • Capability and domain expertise to address product lifecycle development • Capability in managing & executing engineering engagement, establishing Offshore Development Center’s for global Manufacturing Companies. Vision & Mission • To deliver Technology through innovation and integration of state-of-the-art technologies & to develop Manu facturing systems for global market. • To support Manufacturing Companies with Design, Develop services such as Manufacturing Equipment. • Deliver products & sub systems with best engineering solutions with Innovation to the global most complex challenges. • To be the best OEM & supplier of engineering services to global Manufacturing Companies. INTEGRATED DESIGN VALIDATION MANUFACTURING IN-SERVICE HEALTH USAGE SUPPORT SUPPORT MONITORING Conceptual CAE CAM Technical Health Monitoring Publication Analytics Detailed Simulation Manufacturing Maintenance Quality Support Analytics Manual CAD Design Production System Performance Optimization Simulation Support DPP Advanced Predictive Conventional Mfg. System Analytics Engineering Support Maintenance Analytics Multi-Disciplinary Advanced Mfg. Design Support Optimization www.astaerosystems.com AST AEROSYSTEMS Australia Canada India Saudi Arabia South Korea Australia Canada India Saudi Arabia Today, rising costs associated with next-generation materials, skilled labor and safetySouth Korea systems coexist along with a need for manufacturing equipment to accommodate product changeovers. This makes a clear, compelling case for cost-effective flexible Manufacturing solutions at every step of the manufacturing process. AST as one of the industries to wholeheartedly adopt Advanced Manufacturing, in manufacturing sector has long benefited from successive improvements in technology. Our in-house technical experts work with clients on Manufacturing solutions involving the enhanced equipment reliability to minimize operational time & down time, developing controls to eliminate product defects, and drive the control systems to existing infrastructures. Also ensuring quality control, improved operator safety and the most important is cost reduction www.astaerosystems.com AST Design Services AEROSYSTEMS We combine our technical knowledge and international perspective to deliver pragmatic and bold transport design solutions. Our services are based on the principles of consistent client service, quality assurance, cost effectiveness and innovative results. DETAIL DESIGN CAD DPP ADVANCED MDO ANALYTICS Individual 2D Modelling 1D Performance Multi Objective Sytems Config. Studies Optimization Systems Design Drafting 1D Design Multi - Optimization Disciplinary Design Design for 3D Modelling Optimization Manufacturability APDL Studies Electrical & Electronics Eng Transmission MFG Systems Engineering Propulsion Systems Manufacturing Mechanical Systems www.astaerosystems.com AST Validation Services AEROSYSTEMS AST Solution support covering a range of Manufacturing programs. Systems like Electro mechanical, Control systems, Engine/ Motor, Fuel, Pneumatic, Hydraulic and Mechanical systems etc. Systems knowledge – combined with expertise in design, structure, thermal, CFD, Electro Magnetics analysis – allows us to provide innovative design solutions optimized for cost. Knowledge on simulation provides customers to study/ visualize Kinematics and Multi Body Dynamics. And Model Based design approach helps to develop systems with better performance, results in cost PREDICTIVE reduction. CAE SYSTEMS SIMULATION ENGINEERING ANALYTICS Solutions including Predictive Engineering Analytics Multi Physics Kinematics & Model Based provides Systems better quality & performance with Multi Body Design Analytics pre-defined Manufacturing standards. Dynamics Model Based Design Simulation Ergonomics & Shop Floor Simulations Production Systems Simulations www.astaerosystems.com AST Manufacturing Support AEROSYSTEMS AST has been an integral part of the aerospace manufacturing support scenario by supporting various metallic and composite manufacturing divisions. Our service range in the aerospace sector in both Conventional Manufacturing and Advanced Manufacturing support which includes Composites, DMLS & SLS Technologies. • Precision machining support • Multi axes machining support • Tooling design • Reverse Engineering • CNC programming • Prototyping • Process Planning • Production management • Supply chain and logistics management • Shop floor process engineering/logistics • PLM implementation AST Extensive Knowledge on simulation provides customers to visualize and analyze manufacturing process flow before they go for production. Which help them to optimize space and time of production and results in reduced cost. Exposure to Manufacturing Analytics provides PLM better quality, performance and minimized Maintenance. CAM MANUFACTURING SIMULATION CMS AMS ANALYTICS NC Programming Quality Support Visualize & System Machining Direct Metal Analyzation Laser Sintering CNC 3axis & Performance Process Space Laster Cutting Selective 5 axis VMC Support Optimization Laser Sintering Minimized Process Time Castings, Maintenance Optimization Animation Forgings Etc. * CMS - Conventional Manufacturing Support || AMS - Advanced Manufacturing Support www.astaerosystems.com AST In Line Services AEROSYSTEMS AST has expertise in creating visually effective and precise technical documents. It serves companies in the Manufacturing domain pro- viding comprehensive solutions for any documentation issues. We can handle the creation of specialized Content Management Systems to improve content reuse, manage work flows, data modifications, version control and publications of contents to various formats such as PDF, HTML and IETM level 4. Technology Standards: Technical Publications Technical Publication documents comply with international standards and practices: ISO 9001: 2015 • Manual Creation: DITA, ISO 9001:2015, ISO 17743:2016 & ISO 9001:2008 ISO 50001:2011 ISO 8887:2017 • Technical Writing: ISO 9001:2015 ISO 13567:2017 • Documentation and Publication: SGML, XML, ISO 6433:2012 • Maintenance Instructions and Procedures: Standard Manufac ISO 7200:2004 turing Practices ISO 7573:2008 Tools ISO 10209:2012 ISO 10628:2014 AST team has experience with using a variety of industry standard ISO 17743:2016 tools for creating illustrations and technical documentation. ISO 50001:2011 Projects and Data Security Project and Quality Management (ISO9001:2015, ISO 17743:2016 & ISO 50001:2011 standards) as well as Information Security Management (ISO 27001 standard) were followed. We can work with you on any additional requirements for data security and management. www.astaerosystems.com AST I HUMS Services AEROSYSTEMS AST has exposed to knowledge in HUMS programs, such as Health & Vibration Monitoring, on aircraft INTEGRATED HEALTH USAGE MONITORING systems and has understanding of applications in Manufacturing industry. Aside from safety improvements, QUALITY PERFORMANCE SYSTEM the maintenance benefits of such programs which lead to SUPPORT SUPPORT MAINTENANCE significant cost savings over time include: Failure & Risk Time Reduction Predictive Mainte- • Eliminating unnecessary inspections. Assessment Cycle Time nance • Preventive maintenance Monitoring • Increased equipment life Process Quality Data-driven Machine Failures Process Process Standardization Optimization HUMS programs seek to extend the active life of Manufacturing systems to predict and identify Testing Outlay Replacement of structural problems through: Results Wear Parts • Systems Structural Integrity Root Cause Error sequence • Loads/ Environmental Spectra Surveys Analysis detection • Operational Loads Monitoring Anomaly Condition Monitoring • Structural Health Monitoring Detection • Condition Monitoring • Health & Usage Monitoring Systems • Integrated Vehicle Health Management www.astaerosystems.com AST AEROSYSTEMS Mechanical Energy Transportation Engineering Services Industries Aerospace/ Aviation Defense Manufacturing Engineering Plant Oil & Gas Power Locomotive Machinery Heavy Automobile Industrial Automation Utilities Design Conceptual Design ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Detail Design ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CAD ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Advanced Analytics DPP ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ MDO ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Validate CAE ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Simulation ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Advanced Analytics PEA ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Manufacturing Support CAM ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Manufacturing Analytics ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Simulation ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CMS: Machining Castings, Forgings Etc. ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ AMS: DMLS & SLS ✓ ✓ ✓ ✓ ✓ ✓ In Line Services Product Documentation ✓ ✓ ✓ ✓ ✓ ✓ Technical Publications ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Integrated Health Usage Monitor - Advanced Analytics ISHM Quality ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Performance ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Systems Maintenance ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ www.astaerosystems.com AST AEROSYSTEMS Contact: Email : [email protected] Phone : +91 40 2988 0972 Fax : +91 40 2988 0973 Global Delivery Centers Hyderabad Global Offices Hyderabad | Saudi Arabia | Canada www.astaerosystems.com.
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