INTELLIGENT PACKAGING SYSTEM

1 INTELLIGENT PACKAGING SYSTEM

Introduction Built in 1983, YOUNGSUN is a large manufacturer of packaging As an authorized agent for sales and service of YOUNGSUN in equipment in China and a national high-tech enterprise which Indonesia, Kawan Lama presence will be a peace of mind for our integrates R&D, production, sales and services. The main business customer in Indonesia who use our products. With Kawan Lama includes various liquid filling, powder and granule packaging, presence, 24 hours sales and technical support, warranty and spare universal packaging equipment and external packaging materials. parts availability will be guaranteed for all our customer in Indonesia. YOUNGSUN has factory areas covering about 250.000 m², five Our products are widely used in Food and Beverage industry, production bases, with more than 700 patents, 22 international Pharmaceuticals industry, Chemical and Cosmetics industry, and any patents, 100 patents for invention and 36 years of professional other industries that involve packaging and carton palletizing. technologies and experiences, and world wide customer. Background Our Products We provide advanced packaging system, both standardize system or YOUNGSUN products are proven to be a quality product which both a customized solution tailored to your specific needs. Our products reliable and efficient. All of our products has received CE certification cover every part of the packaging process and make this process fit by TÜV NORD such as Erectors, , Automatic together more effectively to increase productivity and performance. Machine, Wrapping Machine, Forming, Filling and Sealing Machine, Machine, Vacuum Machine, Carton Packer, Palletizing Machine, Labelling Machine, and many more. We also supply the packaging material as well such as strap and stretch film.

2 Stretch wrapper

MH-FG-2000BW • Power pre-stretch MH-CTP-600B • Automatic pallet stretch wrapper • Soft start + emergency stop + robot speed • W type turntable is available for the pallet mover, adjustable soft start/stop, plc control, home position, sensor • Sensor detect the pallet height with rising and MH-FG-2000F test pallet height falling program • Automatic pallet stretch wrapper Power voltage 1P AC 220 V / 3P 380 V 50 Hz 1.12 kw • Top and bottom layers adjustable • With remote control Speed of turnplate 0 - 10 r/min (optional) • Battery charger and battery indicator Power voltage 1P AC 220 V 50 Hz 1.25 kw Ø 1500 • Pre-stretch film can be adjust until 250% Speed of turnplate 0 - 10 r/min Diameter of Optional: Power voltage for Ø 1650 turntable 1P, AC 220 V / 110 V, 50 / 60 Hz Turnplate diameter Ø 1685, Ø 1800, Ø 2000, Ø 2200 battery charging (optional Ø 1800, Ø 2000) H 2000 mm / 2400 / 2700 / 3000 mm Operating power DC 24V 80 Ah Photoelectric switch controls the Mast height Lifting unit (optional) Battery capacity 80 Ah height LLDPE film, width ≤ 500 mm Charge time Charge 7 hours can wrap 200 Film tension can be adjusted by Film Film-stretching unit Out diameter ≤ 280 mm Around speed 90 m/min frequency regulation (pre-stretch) Capacity: 1500 kg Packaged object Max packaging weight: 2000 kg Pallet size Pallet size (L) 600 mm x (W) 600 mm - ∞ Max height = mass height - 400 mm Max wrapping Weight of the machine 800 kg 2400 mm Machine size 2800 x 1600 x 2400 mm height Noise ≤ 75 DB G.W / N.W 750 kg / 600 kg LLDPE film, width ≤ 500 mm Surroundings humidity ≤ 98% Temperature -10°C - 40°C Film material Optional Ramp, Panel, LCD Out diameter ≤ 250 mm Air pressure 4 - 6 kg/cm²

3 Pallet wrapper

MH-FG-2000D • Suitable for automatic packaging system • Automatic connect and break film, soft start/stop, home position • Sensor test pallet height, can be set different wrapping modes • Feature : Pre-stretch film Power supply 3 Phase AC 380 V 50 Hz Speed of turntable 0 - 10 rpm Turntable diameter Ø 2000 mm Air pressure 4 - 6 bar Mast height 2400 mm Capacity 2000 kg Effective height Mast height - 400 mm Table height ≥ 450 mm Roller diameter Ø 76 mm W ≤ 500 mm Packaging material Outer dimeter ≤ Ø 280 mm LLDPE film

Flow Pack Machine

YZB 100 YZB 100 XWL • Suitable for regular-shaped products like cuboids • Suitable for big size product Power Source & Input 3P 380 VAC; 50 Hz; 6 kw Power Source & Input 3P 380 VAC; 50 Hz; 10.5 kw Material PET / AL / PE, OP / PE or other complex film Material PET / AL / PE; OPP / PE Film Width 120 - 400 mm Film Width 240 - 820 mm Diameter 300 mm Diameter 300 mm (L) 80 - 240 mm (L) 150 - 600 mm Products size (W) 40 - 150 mm Products size (W) 80 - 240 mm (H) 5 - 35 mm (H) 20 - 150mm 120 pcs/min 860 packs/min Speed Speed (the film and length will affect) (material height and length will affect) Machine size (L) 3260 x (W) 930 x (H) 1500 mm Machine size (L) 5505 x (W) 1385 x (H) 1715 mm Shaped like a cuboid, the pieces need tray, Shaped like a cuboid, the pieces need tray, Products Products such as medicine packaging including vegetable. Optional Servo feeding mechanism Directions of transport Right to left Pneumatic Airtac / SMC Pneumatic Airtac / SMC / FESTO Contactor Schneider Contactor Schneider Electrical Servo motor & driver Siemens, CDHD driver Electrical Servo motor & driver Siemens, CDHD driver Configuration PLC BECKHOFF Configuration PLC BECKHOFF Inverter Schneider Inverter Schneider HMI BECKHOFF HMI BECKHOFF

4 ROBOT MACHINE ROBOTIC PALLETIZER Compact design with 4 degree of freedom. With power- off memory function using pair position encoder. All modular design for the mechanical structure thus any parts can be replaced easily. Dynamic model of high speed motion curve can improve the system life and optimize work rhythm.

YS-R470-MD70-ll • Move product from conveyor to Pallet Power supply 3P AC 380 V 50 Hz Power 16.5 kw+26.9 kw (YOUNGSUN robot) Air pressure 0.4 - 0.6 Mpa Speed 4.5 layers/min Air consumption 400 L/min Application , film packages, plastic

ROBOT FOR carton packer

Spider Robot YSRD-4-01-C • Move product from 1 conveyor to another conveyor • High Speed Robot Robot Packer YSR-2-20-C Robot Packer YSR-2-60-F Kinematic strucure Delta type • To put the product into packaging • To put the product into packaging box Power supply 2.9 kw • Move product from 1 conveyor to another conveyor • Move product from 1 conveyor to another conveyor Mounting position Ceiling Rated payload 20 kg Rated payload 20 - 60 kg Weight 60 kg (125 kg for casting) Power supply 3P 380 VAC; 3.0 kw Power supply 5.0 kw Pose repeatability ±0.3 mm Reach 1105 mm Reach 1800 mm Angle repeatability ±0.3° Mounting position Ceiling Mounting position Floor Payload 1 kg Weight of robot 155 kg Weight of robot 200 kg Maximum speed 80 cycles/min Pose repeatability ± 0.5 mm Pose repeatability ±0.5 mm Ф 800 x 250 Floor area 320 mm x 440 mm Floor area 700 mm x 700 mm Working volume Ф 1130 x 300 A2 +20° to -105° A2 +90° to -35° Ф 1350 x 350 Axis data Axis data A3 +60° to -90° A3 +15° to -110° Cycle path 25 x 305 x 25 A2 170°/s A2 105°/s Payload 0.5 kg Max speed Max speed A3 170°/s A3 105°/s Cycle time 0.5 s

5 case erector

CF - 20TX CF - 20TN CF - 30T Model • With alarm when lack tape or case • With alarm when lack tape or case • With alarm when lack tape or case Power supply 220 V 50 Hz 500 W (optional) 1P / 220 V 50/60 Hz 400 W (optional) 380 V 50 Hz 1.8kw Air pressure 6 kg/cm² 6 kg/cm² 2 - 6 kg/cm² Tape width 4.8 - 7.2 cm 4.8 - 7.2 cm 4.8 - 7.2 cm tape max. length 2 km Working speed 0 - 12 cases/min 0 - 16 cases/min 0 - 25 cases/min work height 1120 ± 50 mm 250 < L < 410 mm (L) 250-530 x (W) 150-400 x (H) 150-400 mm (L) 250-530 x (W) 150-400 x (H) 225-600 mm 165 < W < 300 mm Case Size base carton size must be suitable as below: base carton size must be suitable as below: 330 < W + H < 640 mm 570 > W/2 + H > 300 L change scope 150 mm 550 > W/2 + H > 280 L change scope 150 mm L + W < 700 Machine with sloping worktable: Machine appearance (L) 3405 x (W) 1855 x (H) 1300 mm (L) 2425 x (W) 1855 x (H) 1300 mm (L) 2050 x (W) 14700 x (H) 2180 mm dimensions Machine with horizontal worktable: (L) 3405 x (W) 2444 x (H) 1300 mm Machine weight 700 kg G.W 1000 kg / N.W 950 kg 1100 kg Environment Humidity ≤ 98% Humidity ≤ 98% Humidity ≤ 98% conditions Temperature 0 - 40°C Temperature 0 - 40°C Temperature 0 - 40°C Optional With “Nordson” hot glue machine

SHRINK WRAPPER

YS-ZB-5B • Fully automatic I sealer for POF Power supply 1Ph 220 V 50 Hz YS-ZB-3 Maximum power required 3 kw • Fully Automatic PE shrink wrap machine Overall machine dimensions (W) 1100 x (L) 2000 x (H) 1300 mm Power Source & Input 3P 380VAC; 50Hz; 3 kw Working plate height (on stand) 850 mm Air pressure 5 - 8 bar Machine weight 420 kg Packaging form Closed type Speed 0 - 45 pcs/min Speed 1 - 18 packages/min Maximum product height l∞ x (W) 400 mm Working table height 850 mm (Customized) Film material POF PE 0.04 - 0.10 mm Minimum film width 120 mm Film size PE etc.,Thickness 0.04 - 0.10 mm Maximum film width 150 mm Film material PE Compressed air consumption 5 - 6 NI/cycle Machine dimension (L) 1200 × (W) 1500 × (H) 1950 mm Compressed air pressure 6 bar Machine weight (Gross) 600 kg Output Variable according to the product

6 LABELLING MACHINE

AB2000 • It can for round (which can be conveyed vertically) or on side surface of other packings Power supply IP 220V 50 HZ 750W Air pressure 2 - 5 kg/cm² 50 - 300 mm Applicable height (3 : 1 ratio for height and diameter) Ø 25 - 100 mm Applicable container diameter (> Ø 100 mm need to customize) sticker YTB-CB2000 Applicable label (transparent and special stickers need to customize) • For sticking the label on side of carton box or container Applicable label range (L) 15 - 250 x (H) 20 - 120 mm Power supply AC 220 V 50 Hz 0.49 KW Space between ≥ 3 mm Air pressure 2 - 5 Bar Inner diameter Ø 76 mm Applicable container range ≤ 150 mm (customized) Label Scroll Outer diameter Ø 280 mm Label range (L) 15 - 250 x (H) 20 - 120 mm (customized) Direction of label scroll Clockwise Inner diameter Ø 76 mm Label scroll 12 m/min (Step) Outer diameter Ø 280 mm Labelling speed 25 m/min (Servo) Direction of label scroll Clockwise Labelling precision ± 1 mm (except container error) Labeling speed 25 m/min, 40 m/min Depend on label length Table height 950 mm Labeling precision ± 2 mm Machine dimension (L) 1800 x (W) 1100 x (H) 1700 mm Machine dimension (L) 1500 x (W) 1000 x (H) 1500 mm Machine weight 250 kg Machine weight 150 kg

7 carton sealer

FJ-3A FJ-1AW • Side belt drive • Auto sealing top and bottom edges • Automatically fold the top carton flaps • Manually adjust carton sizes Power supply AC220V 50Hz 0.4 kw Power supply 1P 220 V 50 Hz / 60 Hz 400 W Sealing speed 20 m/min FJ-3B Sealing speed 20 m/min (L) 200 - 550 mm • Auto sealing top and bottom edges (L) 150 - ∞ Carton size (W) 150 - 480 mm • Automatically adjust carton sizes Carton size (W) 120 - 480 (H) 120 - 480 mm Power supply 3P 380 V 50 Hz / 60 Hz 1200 W (H) 120 - 480 mm Tape size 48 – 72 mm (kraft or BOPP tape) Sealing speed 20 m/min Tape size 48 - 72 mm (Kraft or BOPP tape) Machine size (L) 1650 x (W) 890 x (H) 890 mm (L) 250 - 500 Machine size (L) 1090 x (W) 890 x (H) 1280 mm Shipping size (L) 1950 x (W) 1050) x (H) 1550 mm Carton size (W) 200 - 450 (H) 150 - 450 mm Shipping size (L) 1200 x (W) 1050 x (H) 1435 mm G.W: 330 Kg Machine weight G.W: 230 kg / 180 kg N.W: 270 Kg Tape size 48 - 72 mm (Kraft or BOPP tape) Machine weight N.W: 230 kg / 180 kg Extension roller table Machine size (L) 2100 x (W) 1050 x (H) 1750 mm Extension roller table Feet wheel Shipping size (L) 2150 x (W) 1100 x (H) 2000 mm Optional Optional Feet wheel Guard barrier G.W: 640 kg Machine weight Stainless steel Stainless steel N.W: 550 kg

STRAPPING MACHINE

YS-305BP • Automatic strapping machine with the top presser • Belt conveyor to ensure product move accurate and stable Power supply 220 V 50 / 60 Hz 1.0 kw Packing speed ≤ 30 cycles/min Working table height 850 mm (customizable) YS-A2F Air pressure 4 - 6 bar • Semi-automatic strapping machine PP strap width 5 mm, 6 mm, thickness 0.5 - 0.8 mm Power supply 220 V 50 / 60 Hz 0.25 kw Minimum packing size: (W) 150 x (H) 60 mm Packing speed 3 second / path Strapping specifications Standard frame size: (W) 650 x (H) 500 mm Min. Packing size 60 mm (customizable) Max. Tension force 45 kg Machine dimension (L) 1480 x (W) 730 x (H) 1980 mm Applicable belt width 6 - 15 mm

8 Pneumatic plastic Strapping Tools

B19 B25 • The tool is durable,adopting high-strength alloy materials for the body and components,high reilability design, and advanced man’Ufacturing technology • Patented design,safe for use, fatigue-free design • High-power pneumatic design • Lightweight body • Easy to use • Durable Model B19 B25 Width 13 - 19 mm 19 - 25 mm Straps spesification Thickness 0.5 - 1.2 mm 0.5 - 1.5 mm Apply straps PP / PET Seal strap technique Friction and welding Air pressure 5 - 8 bar Maximum tension force 3500 N Weight 3.82 Kg Dimension (L) 280 x (W) 160 x (H) 180 mm

Pneumatic Strapping for steel strap

FTL/FTS 19-25-32 • Simple and Flexible • Robust • Easy to use Width 19 - 25 mm Straps spesification Thickness 0.5 - 1.5 mm Air Pressure 5 - 6.5 bar Maximum tension force 8500 N Tension speed 85mm/sec Tensioner weight 4.1 kg Sealer weight 3 kg Strength of extension 15.000 N

KZ 19-25-32 • Simple and Flexible • Robust • Easy to use Width 19 - 32 mm Straps spesification Thickness 0.8 - 1.2 mm Air Pressure 3 - 6 bar Maximum tension force 9800 N Tension speed 5.3 m/min Tensioner weight 4.1 kg Sealer weight 15 kg Strength of extension 18.400 N

9 portable STRAPPING MACHINE

JDC 13 / 16 • Battery powered plastic strapping tools • Light weight body and easy to use • Without fasteners, using friction hot melt, the joint is beautiful and strong • High degree of automation, simple operation and easy to understand • Easy to move, for a variety of venues, the various size of the package can be applied • The body and components are made of high-strength alloy materials and engineering plastics, which is durable in use • High safety performance Model JDC 13 JDC 16 Color Black - green 220 V 50 / 60 Hz 1.0 kw 13 mm width 16 mm width Applicable straps size 0.5 - 1 mm thick 0.5 - 1.2 mm thick Straps material PP strap PP strap or PET strap Seal strap technique Friction and welding Maximum tension force 2800 N Battery Lithium battery 4.0 A/h 12 VDC Charger 100 V - 245 VAC, 50 / 60 Hz, DC 12.6 V, 4.0 A Charge time Charge 90 minutes can strap 100 - 220 loops Battery lifetime Charge up to 2000 times Weight 3.16 kg Dimension 340 x 130 x 120 mm Widely used in , aluminum, textile, steel, logistics, Application farm, chemical, metal industries

Portable Plastic Strapping Tools JDSA

YS-305BP • Lightweight body and easy to use • Without fasteners, using friction hot melt, the joint is nice look and strong • High degree of automation, simple operation and easy to understand • The body and components are made of high-strength alloy materials and engineering plastics, which is durable in use • Can adjust and display tension strength Model JDSA13 JDSA16 Color Blackish - Green 13 mm 16 mm Applicable straps size 0.4 - 1.0 mm 0.4 - 1.2 mm Straps material PP Strap or PET Strap Seal strap technique Friction and welding Maximum tension force 2800 N Battery Lithium battery 4.0 A/h 14.4 VDC Charger 230 VAC; 50 / 60 Hz; 75 W Time Charge 90 minutes can strap 230 - 350 loops Battery lifetime Charge up to 2000 times Weight 3 kg Dimension (L) 360 x (W) 135 x (H) 120 mm

10 Vertical FIlling Machine YS-BS-2520

FTL/FTS 19-25-32 • Designed for powder, granule, and other solid product • styles: pillow, gusseted, back bottom bag • Available for intermittent and continuous filling model Power source & input 3 Phase 380 VAC; 50 Hz; 5 KW Air pressure > 0.5 MPA Material OPP / AL / PE, PET / V MPET, Etc Film Film diameter > 600 mm Width Core diameter 76 mm Bag type Pillow bag, Gusseted bag Speed 10 - 100 / min Width 60 - 250 mm Pillow bag Length 60 - 400 mm Width 50 - 220 mm Gusseted bag Length 60 - 400 mm Depth 35 - 110 mm Size (L) 1800 x (W) 1270 x (H) 1615 mm Machine dimension Weight 700 kg Pneumatic Airtac / SMC / FESTO Contactor Schneider Servo motor & driver Siemens, CDHD driver Electrical configuration PLC BECKHOFF Inverter Schneider HMI BECKHOFF accessories

VOLUMETRIC CUP FILLING DEVICE Z TYPE BUCKET CONVEYOR Volumetric Cup can do automatic measurement and filling. Bucket Conveyor is used to vertically conveying granule and small Suitable granule product filling. block product with advantages of big volume feeding and high eleva- tion. It could combine with multihead weigher and packaging machine SERVO MOTOR AUGER FILLER to constitute quantitative packaging automation system. Controlled by Auger Filler driven by servo motor with feature of stable, reliable and steering circuit and level sensor, it could perform automatic feeding/ easy adjustment; suitable for powder, granule product filling. stop feeding.

PISTON FILLING DEVICE INCLINED SCREW DRIVER Piston Pump is suitable for liquid product: viscous or colloidal liquid, Inclined Screw Feeder driven by AC motor and product feeding is cream and other non free-flowing liquid. controlled by main packaging machine PLC. It can automatically feed product to main packaging machine, with features of fast feeding, stable and high degree of automation.

VIBRATE FILLER Vibrate Filler is an automatic filling device with oriented arrangement. It could sequence, sort, detect and count materials by vibrating, and send the materials to next working procedure

Volumetric cup filling device Servo motor auger filler Z type bucket conveyor Inclined screw feeder

BAG STYLES

Vibrate filler Pillow bag Gusseted bag Block-bottom bag Piston filling device Operation platform Multi-head combination weigh

11 accessories

LABELLING MACHINE AND CODING MACHINE Standard Shanghai “DK” ink wheel printer, only can print 10 letters per line *2 lines. Optional: Thermal transfer, laser, ink-jet type of labelling machine and coding machine. Such as Marken, “Videojet” and “Domino” or other brands, data interface and control program compatibilty outstanding performance.

AUTOMATIC CORRECTION SYSTEM GUSSETED DEVICE GAS FILLING Optional automatic correction system is the installation of the U- When the bag is loaded with the material, being derived to the For those who need to fill nitrogen, carbon dioxide and other gases, it shaped electric eye (sensor, can automatically detect the film side of position of the horizontal seal device, both cylinders fork angle inward need to be customized with inflatable function of the forming device the real-time position, high speed feedback PLC and ordered corrective forming a forked bag type, and then heated by the horizontal seal. The and related configuration. motor to perform the film left and right movement, so that the vertical bag is cut off. Function: and even packing bag alignment. It can keep the object being fresh, vacuum and transport protection Function : BOTTOM BLOCK and so on. • High speed operation, improve the stability of the machine. When the bag is loaded with the material, being derived to the • Effectively solve the film membrane edge irregularity problem, position of the horizontal seal device, both cylinders fork angle inward reduce the rejection rate. forming a forked bag type, and then heated by the horizontal seal. The bag is cut off, then another double rod cylinders pushed heated aluminum block, the bottom of the gusseted bag edge of the hot and folded as a good bottom.

Automatic correction system Anti static unit Gusseted device Bottom block KLS/P&A.565/5K/KLS.YOUNGSUN/YOP.UNI/08.19 12