INTELLIGENT PACKAGING SYSTEM 1 INTELLIGENT PACKAGING SYSTEM Introduction Built in 1983, YOUNGSUN is a large manufacturer of packaging As an authorized agent for sales and service of YOUNGSUN in equipment in China and a national high-tech enterprise which Indonesia, Kawan Lama presence will be a peace of mind for our integrates R&D, production, sales and services. The main business customer in Indonesia who use our products. With Kawan Lama includes various liquid filling, powder and granule packaging, presence, 24 hours sales and technical support, warranty and spare universal packaging equipment and external packaging materials. parts availability will be guaranteed for all our customer in Indonesia. YOUNGSUN has factory areas covering about 250.000 m², five Our products are widely used in Food and Beverage industry, production bases, with more than 700 patents, 22 international Pharmaceuticals industry, Chemical and Cosmetics industry, and any patents, 100 patents for invention and 36 years of professional other industries that involve carton packaging and carton palletizing. technologies and experiences, and world wide customer. Background Our Products We provide advanced packaging system, both standardize system or YOUNGSUN products are proven to be a quality product which both a customized solution tailored to your specific needs. Our products reliable and efficient. All of our products has received CE certification cover every part of the packaging process and make this process fit by TÜV NORD such as Case Erectors, Case Sealer, Automatic Strapping together more effectively to increase productivity and performance. Machine, Wrapping Machine, Forming, Filling and Sealing Machine, Shrink Wrap Machine, Vacuum Machine, Carton Packer, Palletizing Machine, Labelling Machine, and many more. We also supply the packaging material as well such as strap and stretch film. 2 Pallet Stretch wrapper MH-FG-2000BW • Power pre-stretch MH-CTP-600B • Automatic pallet stretch wrapper • Soft start + emergency stop + robot speed • W type turntable is available for the pallet mover, adjustable soft start/stop, plc control, home position, sensor • Sensor detect the pallet height with rising and MH-FG-2000F test pallet height falling program • Automatic pallet stretch wrapper Power voltage 1P AC 220 V / 3P 380 V 50 Hz 1.12 kw • Top and bottom layers adjustable • With remote control Speed of turnplate 0 - 10 r/min (optional) • Battery charger and battery indicator Power voltage 1P AC 220 V 50 Hz 1.25 kw Ø 1500 • Pre-stretch film can be adjust until 250% Speed of turnplate 0 - 10 r/min Diameter of Optional: Power voltage for Ø 1650 turntable 1P, AC 220 V / 110 V, 50 / 60 Hz Turnplate diameter Ø 1685, Ø 1800, Ø 2000, Ø 2200 battery charging (optional Ø 1800, Ø 2000) H 2000 mm / 2400 / 2700 / 3000 mm Operating power DC 24V 80 Ah Photoelectric switch controls the Mast height Lifting unit (optional) Battery capacity 80 Ah height LLDPE film, width ≤ 500 mm Charge time Charge 7 hours can wrap 200 pallets Film tension can be adjusted by Film Film-stretching unit Out diameter ≤ 280 mm Around speed 90 m/min frequency regulation (pre-stretch) Capacity: 1500 kg Packaged object Max packaging weight: 2000 kg Pallet size Pallet size (L) 600 mm x (W) 600 mm - ∞ Max height = mass height - 400 mm Max wrapping Weight of the machine 800 kg 2400 mm Machine size 2800 x 1600 x 2400 mm height Noise ≤ 75 DB G.W / N.W 750 kg / 600 kg LLDPE film, width ≤ 500 mm Surroundings humidity ≤ 98% Temperature -10°C - 40°C Film material Optional Ramp, Panel, LCD Out diameter ≤ 250 mm Air pressure 4 - 6 kg/cm² 3 Pallet wrapper MH-FG-2000D • Suitable for automatic packaging system • Automatic connect and break film, soft start/stop, home position • Sensor test pallet height, can be set different wrapping modes • Feature : Pre-stretch film Power supply 3 Phase AC 380 V 50 Hz Speed of turntable 0 - 10 rpm Turntable diameter Ø 2000 mm Air pressure 4 - 6 bar Mast height 2400 mm Capacity 2000 kg Effective height Mast height - 400 mm Table height ≥ 450 mm Roller diameter Ø 76 mm W ≤ 500 mm Packaging material Outer dimeter ≤ Ø 280 mm LLDPE film Flow Pack Machine YZB 100 YZB 100 XWL • Suitable for regular-shaped products like cuboids • Suitable for big size product Power Source & Input 3P 380 VAC; 50 Hz; 6 kw Power Source & Input 3P 380 VAC; 50 Hz; 10.5 kw Material PET / AL / PE, OP / PE or other complex film Material PET / AL / PE; OPP / PE Film Width 120 - 400 mm Film Width 240 - 820 mm Diameter 300 mm Diameter 300 mm (L) 80 - 240 mm (L) 150 - 600 mm Products size (W) 40 - 150 mm Products size (W) 80 - 240 mm (H) 5 - 35 mm (H) 20 - 150mm 120 pcs/min 860 packs/min Speed Speed (the film and length will affect) (material height and length will affect) Machine size (L) 3260 x (W) 930 x (H) 1500 mm Machine size (L) 5505 x (W) 1385 x (H) 1715 mm Shaped like a cuboid, the pieces need tray, Shaped like a cuboid, the pieces need tray, Products Products such as medicine packaging including vegetable. Optional Servo feeding mechanism Directions of transport Right to left Pneumatic Airtac / SMC Pneumatic Airtac / SMC / FESTO Contactor Schneider Contactor Schneider Electrical Servo motor & driver Siemens, CDHD driver Electrical Servo motor & driver Siemens, CDHD driver Configuration PLC BECKHOFF Configuration PLC BECKHOFF Inverter Schneider Inverter Schneider HMI BECKHOFF HMI BECKHOFF 4 ROBOT PALLETIZER MACHINE ROBOTIC PALLETIZER Compact design with 4 degree of freedom. With power- off memory function using pair position encoder. All modular design for the mechanical structure thus any parts can be replaced easily. Dynamic model of high speed motion curve can improve the system life and optimize work rhythm. YS-R470-MD70-ll • Move product from conveyor to Pallet Power supply 3P AC 380 V 50 Hz Power 16.5 kw+26.9 kw (YOUNGSUN robot) Air pressure 0.4 - 0.6 Mpa Speed 4.5 layers/min Air consumption 400 L/min Application Cartons, film packages, plastic boxes ROBOT FOR carton packer Spider Robot YSRD-4-01-C • Move product from 1 conveyor to another conveyor • High Speed Robot Robot Packer YSR-2-20-C Robot Packer YSR-2-60-F Kinematic strucure Delta type • To put the product into packaging box • To put the product into packaging box Power supply 2.9 kw • Move product from 1 conveyor to another conveyor • Move product from 1 conveyor to another conveyor Mounting position Ceiling Rated payload 20 kg Rated payload 20 - 60 kg Weight 60 kg (125 kg for casting) Power supply 3P 380 VAC; 3.0 kw Power supply 5.0 kw Pose repeatability ±0.3 mm Reach 1105 mm Reach 1800 mm Angle repeatability ±0.3° Mounting position Ceiling Mounting position Floor Payload 1 kg Weight of robot 155 kg Weight of robot 200 kg Maximum speed 80 cycles/min Pose repeatability ± 0.5 mm Pose repeatability ±0.5 mm Ф 800 x 250 Floor area 320 mm x 440 mm Floor area 700 mm x 700 mm Working volume Ф 1130 x 300 A2 +20° to -105° A2 +90° to -35° Ф 1350 x 350 Axis data Axis data A3 +60° to -90° A3 +15° to -110° Cycle path 25 x 305 x 25 A2 170°/s A2 105°/s Payload 0.5 kg Max speed Max speed A3 170°/s A3 105°/s Cycle time 0.5 s 5 case erector CF - 20TX CF - 20TN CF - 30T Model • With alarm when lack tape or case • With alarm when lack tape or case • With alarm when lack tape or case Power supply 220 V 50 Hz 500 W (optional) 1P / 220 V 50/60 Hz 400 W (optional) 380 V 50 Hz 1.8kw Air pressure 6 kg/cm² 6 kg/cm² 2 - 6 kg/cm² Tape width 4.8 - 7.2 cm 4.8 - 7.2 cm 4.8 - 7.2 cm tape max. length 2 km Working speed 0 - 12 cases/min 0 - 16 cases/min 0 - 25 cases/min work height 1120 ± 50 mm 250 < L < 410 mm (L) 250-530 x (W) 150-400 x (H) 150-400 mm (L) 250-530 x (W) 150-400 x (H) 225-600 mm 165 < W < 300 mm Case Size base carton size must be suitable as below: base carton size must be suitable as below: 330 < W + H < 640 mm 570 > W/2 + H > 300 L change scope 150 mm 550 > W/2 + H > 280 L change scope 150 mm L + W < 700 Machine with sloping worktable: Machine appearance (L) 3405 x (W) 1855 x (H) 1300 mm (L) 2425 x (W) 1855 x (H) 1300 mm (L) 2050 x (W) 14700 x (H) 2180 mm dimensions Machine with horizontal worktable: (L) 3405 x (W) 2444 x (H) 1300 mm Machine weight 700 kg G.W 1000 kg / N.W 950 kg 1100 kg Environment Humidity ≤ 98% Humidity ≤ 98% Humidity ≤ 98% conditions Temperature 0 - 40°C Temperature 0 - 40°C Temperature 0 - 40°C Optional With “Nordson” hot glue machine SHRINK WRAPPER YS-ZB-5B • Fully automatic I sealer for POF Power supply 1Ph 220 V 50 Hz YS-ZB-3 Maximum power required 3 kw • Fully Automatic PE shrink wrap machine Overall machine dimensions (W) 1100 x (L) 2000 x (H) 1300 mm Power Source & Input 3P 380VAC; 50Hz; 3 kw Working plate height (on stand) 850 mm Air pressure 5 - 8 bar Machine weight 420 kg Packaging form Closed type Speed 0 - 45 pcs/min Speed 1 - 18 packages/min Maximum product height l∞ x (W) 400 mm Working table height 850 mm (Customized) Film material POF PE 0.04 - 0.10 mm Minimum film width 120 mm Film size PE etc.,Thickness 0.04 - 0.10 mm Maximum film width 150 mm Film material PE Compressed air consumption 5 - 6 NI/cycle Machine dimension (L) 1200 × (W) 1500 × (H) 1950 mm Compressed air pressure 6 bar Machine weight (Gross) 600 kg Output Variable according to the product 6 LABELLING MACHINE AB2000 • It can label for round bottles (which can be conveyed vertically) or on side surface of other packings Power supply IP 220V 50 HZ 750W Air pressure 2 - 5 kg/cm² 50 - 300 mm Applicable container height (3 : 1 ratio for height and diameter) Ø 25 - 100 mm Applicable container diameter (> Ø 100 mm need to customize) Adhesive sticker YTB-CB2000